Owner’s Manual Mega Motion, Inc. P.O. Box 279 Pittston, PA 18640 1-800-MEGA-508 *INFMANU4203* Mega Motion, Inc. P.O. Box 279 Pittston, PA 18640 www.mega-motion.
SAFETY GUIDELINES WARNING! An authorized Mega Motion Provider or qualified technician must perform the initial setup of this scooter and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the scooter to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
CONTENTS I. INTRODUCTION .......................................................................................................................4 II. SAFETY ........................................................................................................................................5 III. YOUR TRAVEL SCOOTER ...................................................................................................19 IV. BATTERIES AND CHARGING ...........................................................
I. INTRODUCTION SAFETY WELCOME to Mega Motion. The product you have purchased combines state-of the-art components with safety, comfort, and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Understanding how to safely operate and care for this product should bring you years of trouble-free operations and service.
II. SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the Travel Scooter to identify warnings, mandatory actions, and prohibited actions. It is very important for you to read and understand them completely. Read and follow the information in the owner’s manual. Maximum seating weight. Pinch/Crush points created during assembly. Corrosive chemicals contained in battery. EMI/RFI - This product has been tested and passed at an immunity level of 20 V/m. Unlocked and in freewheel mode.
II. SAFETY Do not allow unsupervised children to play near the Travel Scooter while the batteries are charging. Do not remove anti-tip wheels. Do not use a cell phone, walkie/talkie, laptop, or other radio transmitter while operating. Avoid exposure to rain, snow, ice, salt, or standing water whenever possible. Maintain and store in a clean and dry condition. Removal of grounding prong can create electrical hazard.
II. SAFETY Do not mix AGM and Gel-Cell batteries. Always use batteries of the same type and chemistry. Do not use batteries with different amp-hour (Ah) capacities. Do not mix old and new batteries. Always replace both batteries at the same time. Do not place the Travel Scooter in freewheel mode when on an incline or decline. Explosive conditions exist! Disposal and recycling - Contact your authorized Mega Motion Provider for information on proper disposal of your Mega Motion product and its packaging.
II. SAFETY Travel Scooter does not conform to ISO 7176-19 for transport of an occupied scooter in a motor vehicle. Indicates electrical shock hazard. Contains sealed, non-spillable batteries that meet DOT CRF 173.159 (d), IATA packing instructions 806, IATA provision A67 for safe transportation. Keep area clean. Manufactured in Keep area dry. Fully charge batteries before operating. Remove key from an unattended Travel Scooter. 8 www.mega-motion.
II. SAFETY GENERAL MANDATORY! Do not operate your new Travel Scooter for the first time without completely reading and understanding this owner’s manual. Your Travel Scooter is a state-of-the-art life-enhancement device designed to increase mobility. Mega Motion provides an extensive variety of products to best fit the individual needs of the Travel Scooter user.
II. SAFETY Perform the following inspections prior to using your Travel Scooter: Check for proper tire inflation. Maintain but do not exceed the psi/bar/kPa air pressure rating indicated on each tire if equipped with pneumatic tires. Check all electrical connections. Make sure they are tight and not corroded. Check all harness connections. Make sure they are secured properly. Check the brakes. Check battery charge. Ensure the manual freewheel lever is in drive mode before sitting on your scooter.
II. SAFETY When climbing an incline, try to keep your Travel Scooter moving. If you must stop, start up again slowly, and then accelerate cautiously. When driving down an incline, do so by setting the speed adjustment dial to the slowest setting and driving in the forward direction only. If your Travel Scooter starts to move down the incline faster than you anticipated or desired, allow it to come to a complete stop by releasing the throttle control lever.
II. SAFETY When you approach an incline, it is best to lean forward. See figures 1 and 2. This shifts the center of gravity of you and your Travel Scooter toward the front of the Travel Scooter for improved stability. NOTE: When negotiating ramps, if the throttle control lever is released while moving forward, the powered Travel Scooter may "rollback" approximately 1 foot (30.5 cm) before the brake engages.
II. SAFETY OUTDOOR DRIVING SURFACES Your Travel Scooter is designed to provide optimum stability under normal driving conditions—dry, level surfaces composed of concrete, blacktop, or asphalt. However, Mega Motion recognizes that there will be times when you will encounter other surface types. For this reason, your Travel Scooter is designed to perform admirably on packed soil, grass, and gravel. Feel free to use your Travel Scooter safely on lawns and in park areas.
II. SAFETY INCLEMENT WEATHER PRECAUTIONS Exposure of your Travel Scooter to inclement weather conditions should be avoided whenever possible. If suddenly caught up in rain, snow, severe cold or heat while operating your Travel Scooter, proceed to shelter at the earliest opportunity. Thoroughly dry your Travel Scooter before storing, charging, or operating your Travel Scooter.
II. SAFETY ELEVATORS Modern elevators have a door edge safety mechanism that, when pushed, reopens the door(s). If you are in the doorway of an elevator when the door(s) begin to close, push on the rubber door edge or allow the rubber door edge to contact the Travel Scooter and the door will reopen. Use care that pocketbooks, packages, or Travel Scooter accessories do not become caught in elevator doors. NOTE: If your Travel Scooter’s turning radius is greater than 60 in. (152.
II. SAFETY PREVENTING UNINTENDED MOVEMENT WARNING! If you anticipate being seated in a stationary position for an extended period of time, turn off the power. This will prevent unexpected motion from inadvertent throttle control lever contact. MOTOR VEHICLE TRANSPORT Mega Motion recommends that you do not remain seated in your Travel Scooter while traveling in a motor vehicle.
II. SAFETY WARNING! Do not bend, lean, or reach for objects if you have to pick them up from the Travel Scooter deck or from either side of the Travel Scooter. Movements such as these may change your center of gravity and the weight distribution of the Travel Scooter and cause your Travel Scooter to tip. PROHIBITED! Keep your hands, clothing, and all other objects away from the tires when driving. Do not allow any personal belongings or objects to drag behind the power chair when driving.
II. SAFETY ELECTROMAGNETIC AND RADIO FREQUENCY INTERFERENCE (EMI/RFI) WARNING! Laboratory tests have shown that electromagnetic and radio frequency waves can have an adverse effect on the performance of electrically-powered mobility vehicles.
III. YOUR TRAVEL SCOOTER TILLER CONSOLE The tiller console houses all controls needed to drive your Travel Scooter, including the key switch, throttle control lever, horn button, speed adjustment dial, and the battery condition meter. See figure 5. PROHIBITED! Do not expose the tiller console to moisture. In the event that the tiller console does become exposed to moisture, do not attempt to operate your Travel Scooter until the tiller console has dried thoroughly.
III. YOUR TRAVEL SCOOTER Speed Adjustment Dial This dial allows you to preselect and limit your Travel Scooter’s top speed. The image of the tortoise represents the slowest speed setting. The image of the hare represents the fastest speed setting. Battery Condition Meter When the key is fully inserted into the key switch, this meter indicates approximate battery strength. For further information on the battery condition meter, see IV. “Batteries and Charging.
III. YOUR TRAVEL SCOOTER BATTERY PACK Your Travel Scooter is equipped with an innovative, easy to remove battery pack. A handle on the top of the battery pack makes it easy to lift the pack off of the Travel Scooter with one hand. The battery pack contains two batteries, the charger power cord receptacle, the main circuit breaker (reset button), and the battery pack fuse. See figure 7. BATTERY PACK HANDLE BATTERY PACK CHARGER POWER CORD RECEPTACLE MAIN CIRCUIT BREAKER (RESET BUTTON) Figure 7.
III. YOUR TRAVEL SCOOTER BATTERY PACK FUSE The fuse located inside the battery pack protects the the batteries during charging. See figure 8. In the event the batteries will not charge, check this fuse. See VIII. “Basic Troubleshooting” for fuse replacement instructions. OFF-BOARD BATTERY CHARGER The off-board battery charger, when plugged into the charger power cord receptacle (located on the battery pack) and a standard electrical outlet, charges the Travel Scooter’s batteries. See figure 9. Figure 8.
IV. BATTERIES AND CHARGING BATTERIES AND CHARGING Your Travel Scooter requires two long-lasting, 12-volt, deep-cycle batteries that are sealed and maintenance free. They are recharged by the supplied off-board charging system. Charge your Travel Scooter’s batteries for at least 8 to 14 hours prior to using it for the first time. Keep the batteries fully charged to keep your Travel Scooter running smoothly.
IV. BATTERIES AND CHARGING Follow these easy steps to charge your batteries safely (see figure 11): 1 2 3 4 5 6 8-14H Figure 11. Battery Charging Procedures Diagram WARNING! The LED lights on the charger indicate different charger conditions at various times. If the LED does not indicate that charging is complete within 24 hours, unplug the charger from the outlet and contact your Provider. Refer to the operating instructions supplied with the charger for a complete explanation of these indicators.
IV. BATTERIES AND CHARGING How often must I charge the batteries? Two major factors must be considered when deciding how often to charge your Travel Scooter’s batteries: All day use on a daily basis. Infrequent or sporadic use. With these considerations in mind, you can determine how often and for how long you should charge your Travel Scooter’s batteries. The battery charger was designed so that it will not overcharge your Travel Scooter’s batteries.
IV. BATTERIES AND CHARGING How do I change a battery in my Travel Scooter? MANDATORY! Battery posts, terminals, and related accessories contain lead and lead compounds. Wear goggles and gloves when handling batteries and wash hands after handling. WARNING! Always use two batteries of the exact same type, chemistry, and amphour (Ah) capacity. Refer to the specifications table provided with this manual and in the manual supplied with the battery charger for recommended type and capacities.
IV. BATTERIES AND CHARGING Why do my new batteries seem weak? Deep-cycle batteries employ a different chemical technology than that used in car batteries, nickelcadmium batteries (nicads), and other common battery types. Deep-cycle batteries are specifically designed to provide power, drain down their charge, and then accept a relatively quick recharge (8 to 14 hours). We work closely with our battery manufacturer to provide batteries that best suit your Travel Scooter’s specific electrical demands.
V. OPERATION BEFORE GETTING ONTO YOUR TRAVEL SCOOTER Have you fully charged the batteries? See IV. “Batteries and Charging.” Is the manual freewheel lever in the drive (rearward) position? Never leave the manual freewheel lever in the forward position unless you are manually pushing your Travel Scooter. Ensure the tiller lock knob is in the unlocked position. See VII. “Disassembly and Assembly.” GETTING ONTO YOUR TRAVEL SCOOTER 1. Make certain that the key is removed from the key switch.
V. OPERATION Move the tiller to the center position to drive straight ahead. To stop, slowly release the throttle control lever. The electronic brakes will automatically engage when your Travel Scooter comes to a stop. NOTE: Your Travel Scooter’s reverse speed is slower than that of the forward speed you preset with the speed adjustment dial. GETTING OFF OF YOUR TRAVEL SCOOTER 1. Bring your Travel Scooter to a complete stop. 2. Remove the key from the key switch.
VI. COMFORT ADJUSTMENTS TILLER ANGLE ADJUSTMENT TILLER ADJUSTMENT KNOB WARNING! Remove the key from the key switch before adjusting the tiller or the seat. Never attempt to adjust the tiller or the seat while the Travel Scooter is in motion. Your Travel Scooter is equipped with an adjustable pivoting tiller. 1. While supporting the tiller, turn the tiller adjustment knob counterclockwise to loosen the tiller. See figure 13. 2. Move the tiller to a comfortable position. 3.
VI. COMFORT ADJUSTMENTS 5. While holding the upper seat post at that height, align the adjustment holes of the upper and lower seat posts. 6. Fully insert the detent pin. 7. Replace the battery pack and connect the battery harness. 8. Reinstall the seat. POSITIONING BELT (OPTIONAL) Your scooter seat may be equipped with an auto-type positioning belt that can be adjusted for operator comfort. See figure 16.
VII. DISASSEMBLY AND ASSEMBLY DISASSEMBLY You can disassemble the Travel Scooter into five pieces: the seat, the front section, the rear section, the basket, and the battery pack. See figure 18. No tools are required to disassemble or assemble your Travel Scooter. Always disassemble or assemble your Travel Scooter on a level, dry surface with sufficient room for you to work and move around—about 5 feet (1.5 meters) in all directions.
VII. DISASSEMBLY AND ASSEMBLY Frame Separation 1. Lower the tiller and tighten the tiller adjustment knob. 2. Remove the frame lock-up pin. See figure 22. 3. Lift up on the seat post and pivot the rear section backwards until the frame hooks are no longer resting on the lower frame tube. 4. Slowly separate the two sections of the Travel Scooter. See figure 23. FRAME LOCK-UP PIN FRAME HOOK LOWER FRAME TUBE Figure 22. Frame Lock-Up Pin Figure 23.
VIII. BASIC TROUBLESHOOTING Any electromechanical device occasionally requires some troubleshooting. However, most of the problems that may arise can usually be solved with a bit of thought and common sense. Many of these problems occur because the batteries are not fully charged or because the batteries are worn down and can no longer hold a charge. DIAGNOSTIC BEEP CODES The diagnostic fault codes for your scooter are designed to help you perform basic troubleshooting quickly and easily.
VIII. BASIC TROUBLESHOOTING To check a fuse: 1. Remove the fuse by pulling it out of its slot. 2. Examine the fuse to be sure it is blown. See figures 24 and 25. 3. Insert a new fuse of the proper rating. WARNING! The replacement fuse must exactly match the rating of the old fuse. Failure to use properly rated fuses may cause damage to the electrical system. Figure 24. Working Fuse Figure 25.
IX. CARE AND MAINTENANCE Your Travel Scooter requires a minimal amount of care and maintenance. If you do not feel confident in your ability to perform the maintenance listed below, you may schedule inspection and maintenance at your authorized Mega Motion Provider. The following areas require periodic inspection and/or care and maintenance. TIRE PRESSURE If equipped with pneumatic tires, always maintain the psi/bar/kPa air pressure indicated on each tire.
IX. CARE AND MAINTENANCE EXTERIOR SURFACES Bumpers, tires, and trim can benefit from an occasional application of a rubber or vinyl conditioner. WARNING! Do not use a rubber or vinyl conditioner on the Travel Scooter’s vinyl seat or tire tread. They will become dangerously slippery. CLEANING AND DISINFECTION Use a damp cloth and mild, non-abrasive cleanser to clean the plastic and metal parts of your Travel Scooter. Avoid using products that may scratch the surface of your Travel Scooter.
IX. CARE AND MAINTENANCE NYLON LOCK NUT REPLACEMENT Any nylon insert lock nut removed during the periodic maintenance, assembly, or disassembly of the Travel Scooter must be replaced with a new nut. Nylon insert lock nuts should not be reused as it may cause damage to the nylon insert, resulting in a less secure fit. Replacement nylon insert lock nuts are available at local hardware stores or through your authorized Mega Motion Provider.
SAFETY GUIDELINES WARNING! An authorized Mega Motion Provider or qualified technician must perform the initial setup of this scooter and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the scooter to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
Owner’s Manual Mega Motion, Inc. P.O. Box 279 Pittston, PA 18640 1-800-MEGA-508 *INFMANU4203* Mega Motion, Inc. P.O. Box 279 Pittston, PA 18640 www.mega-motion.
