User Manual Mini Crosser M joy medemagroup P9-0158-B ver. 1.0.
Medema Production A/S Serial number: ___-______________-______-_______ Delivery date: ________________ Year 20______ This vehicle was supplied by: User guide P9-0158-B Date: 2 of 48 / Version 1.0.
Medema Production A/S Contents Symbols.................................................................................. 4 Warning! ................................................................................. 4 Contagion!.............................................................................. 4 Introduction............................................................................ 5 Declaration of conformity ..................................................... 6 Designations ..................
Medema Production A/S Symbols Used in the manual to indicate sections describing situations where extra care is required owing to the risk of personal injury. Used to indicate sections on electromagnetic compatibility (EMC). Warning! For safety reasons the vehicle must not be lent to persons who are not completely familiar with it. The vehicle is designed for one person only. The Mini Crosser M Joy has been designed for users weighing max. 150 kg.
Medema Production A/S Introduction Congratulations on your new Mini Crosser M Joy electric mobility scooter. You have now taken possession of an electric mobility scooter developed for outdoor driving by active users. It is what is called a Class C vehicle in accordance with the European classification of electric scooters. For optimum enjoyment of this vehicle - and to avoid breakdowns and accidents - we recommend that you read this User Manual carefully.
Medema Production A/S Declaration of conformity Medema Production A/S hereby declares that: Machine: Mini Crosser Use: (Prescribed use in User Manual) Model No: M Joy Complies with the Medical Device Directive 93/42/EEC The product is made in accordance with the harmonized standard EN 12184 - Electrically powered wheelchairs, scooters and their chargers. The product is risk analysed in accordance with the harmonized standard DS/EN ISO 14971:2007-04-10 2.
Medema Production A/S Designations The following designations refers to the explanation later in the instruction book. Headrest (not shown) (Extra) Control panel Joystick Charging socket Handbrake Finger screw Release handle forw. / backw. Seat rotation Indicator lights Eye for restraints Thermal fuse Eye for restraints Serial number on vehicle. User guide P9-0158-B 7 of 48 Disengagement lever Version 1.0.
Medema Production A/S Joystick parts 5 6 1A 3 7 8 2 4 3 9 10 5 6 1 2 4 9 11 3 10 7 8 1B Dynamic G90T Dynamic G90A 1A Start/stop button (push button) 1 1B Start/stop button (toggle switch) 2 Display 2 Display 3 Select program 3 Gear down/up 4 Display for seat functions (not available) 4 Display for seat functions (not available) 5 Battery indicator 5 Battery indicator 6 Magnetic lock 6 Magnetic lock 7 Horn 7 Horn 8 Joystick 8 Joystick 9 Lights, hazard warning lig
Medema Production A/S Using the G90T and G90A 2 4 3 9 5 6 1A 3 7 8 10 1B 2 4 3 5 6 1 9 11 10 7 8 Speed selection with G90T Speed selection with G90A 1 To start the scooter: Press button 1A or use toggle switch 1B Wait for the battery indicator to stabilise (3-5 seconds) 1 2 Select the maximum speed: 2 Keep pressing button 3 or toggle switch 10 to change the numbers between 1, 2, 3, 4 and 5. 1 is the lowest speed and 5 is the highest. (This may vary. Some scooters have a maximum speed of 3).
Medema Production A/S Safety check Joystick Daily safety check: The electronic system has an integrated safety check which runs up to 100 times per minute. To supplement this check, you should carry out the following regular checks.
Medema Production A/S General care and maintenance A Mini Crosser M Joy does not require much maintenance. It should be kept in a generally good condition, however. The following should be checked regularly: • • • • Tyre pressure (if pneumatic tyres are fitted) Tyre wear Keep the control panel, the charging socket and the electronics box under the seat dry. Battery charging Never wash the Mini Crosser with a high-pressure cleaner or direct water jet! This could damage the Mini Crosser’s electronics.
Medema Production A/S Annual The Mini Crosser M Joy is designed for safe travel for at least 10 years, up to a max. of 5,000 hours, provided it is serviced and safety-checked every year, corresponding to 500 hours of operation. The service must be carried out by an authorised workshop.
Medema Production A/S Preparations / Adjustments prior to use Adjusting the height of the seat Lift the seat off and remove the rear cover. Press the release button out and adjust the seat tube to the desired position. See the picture on the next page. Check that the seat height is correct and press the release button in again. Move the seat tube up/down until the release clicks into a hole. Make sure you keep your back straight when lifting the seat, which is very heavy. (See below.
Medema Production A/S Seat tube Release Seat tube in top position. There are five holes for adjusting the seat tube. The release must be in a hole for the seat to be stable. Electric seat adjustment The Mini Crosser can be fitted with electric seat adjustment as an optional extra. To raise the seat, press the switch up. To lower the seat, press the switch down. If the switch is released, the seat will stop automatically. (See figure below.) Switch for electric seat adjustment Electric seat adjustment.
Medema Production A/S Seat rotation Pull the release lever back. The seat can be rotated 90° to either side. When the lever is released, it engages with the seat and holds it in place at 45° intervals. Other seats that can be supplied for the Mini Crosser work on similar principles. The release lever is normally mounted on the right, but can be put on the left if so wished. IMPORTANT! The Mini Crosser is most stable when the seat is in its lowest position. Always drive carefully when the seat is raised.
Medema Production A/S Serial number All vehicles have a serial number plate showing the year of production, and serial number. The same serial number can also be found on the front of the User Manual. Please quote this number when making inquiries about servicing, spare parts, etc. Maximum user weight Model description Vehicle’s unladen weight inc. batteries and seat Serial number Year of production Max. speed Position of serial number plate on vehicle. User guide P9-0158-B 16 of 48 Version 1.0.
Medema Production A/S Driving the Mini Crosser M Joy Getting in and out It is important to learn a safe technique for getting in and out of the Mini Crosser. In general the following method should be followed: • • • • Make sure that the Mini Crosser M Joy is off (switch turned to 0) Make sure that the brake is on. (Lever for disengaging motor in top position.) If necessary, turn the seat through 45° or 90° and make sure that it is locked in position (clicked into place). If necessary, raise the armrest.
Medema Production A/S Braking systems There are three braking systems on the Mini Crosser: • Motor brake - adjusts vehicle speed also when going downhill. • Magnetic brake - the magnetic brake is automatic and engages when the Mini Crosser stops. In an emergency, the Mini Crosser can be stopped instantaneously by turning of the joystick. Please note that this will cause very sharp braking. The rear wheels will lock. Must NOT be used in the normal course of driving.
Medema Production A/S Reduce speed immediately if you feel you are losing control. Always use the indicators when changing direction. Check that lights and indicators are working before driving off. Use your lights when driving after lighting-up time. ALWAYS switch the scooter off when it is not in use. I/O button. Driving Even though the Mini Crosser is very stable, it can tip over. Avoid sudden changes of speed and direction when travelling at high speed, on poor surfaces and, not least, on slopes.
Medema Production A/S Always drive straight up/down kerbs and ramps. Never at an angle. See the illustrations on the following pages. • Try braking at different speeds and notice the stopping distances. • If possible, try driving on different surfaces (road, grass and gravel). • Practise assessing how far you can drive on a single battery charge. Note how quickly the battery indicator changes from green to amber to red.
Medema Production A/S Electromagnetic compatibility If the Mini Crosser starts making involuntary movements or if the brakes are released, turn the Mini Crosser off as soon as it is safe to do so. In certain circumstances a Mini Crosser can set off shop alarms. The Mini Crosser satisfies the requirements for the use of scooters in an environment with electromagnetic noise. There may, however, be rare situations in which electromagnetic noise can affect the Mini Crosser.
Medema Production A/S Specific driving situations Up kerbs • • • • Stop at right angles to the kerbstone about 5-10 cm away from it. Keep an eye on other road users. Lean forwards. Accelerate moderately so that your vehicle can overcome the obstacle. Do not stop halfway, but reduce speed once the vehicle is up. If the kerb is too high, do not try again, but find an alternative route. Down kerbs • • • User guide P9-0158-B Lean back.
Medema Production A/S Up a ramp/hill • • • • There is a risk of tipping over backwards if the seat is pushed back when you start driving up a slope, e.g. a ramp. Pull the seat forward! Check that any ramp is stable. Lean forwards. Accelerate moderately so that your vehicle can overcome the obstacle. Do not stop halfway. Reduce speed once the vehicle is up. If you need to start on a hill, accelerate slowly so as not to tip over backwards.
Medema Production A/S Across a slope • • • Lean into the slope. Avoid sudden and sharp movements. This is particularly relevant when reversing. Always drive at low speed. Anti-tilt wheels / stabilisers The Mini Crosser is a very stable vehicle. HOWEVER, in the case of incorrect weight distribution or careless driving there is a risk of tipping over. On the M Joy this risc is increased due to the more laid back position, and that there is no stearing column to hold on to.
Medema Production A/S Batteries The Mini Crosser uses sealed, maintenance-free GEL batteries (Exide 12 V/56 Ah or AGM 12 V/75 Ah). They do not generate gas and do not have to be topped up with water. Charging Please NOTE that the Mini Crosser can be equipped with several types of charger (ask your dealer for information on the various types). IMPORTANT! Only ever use a charger designed for charging dry maintenance-free batteries. The max. charging current is 12 A.
Medema Production A/S Avoid draining the batteries completely. We recommend charging the batteries in a heated room. If it is not possible to do this every day, it is a good idea to charge the Mini Crosser in a heated room (approx. 20°C) once a week. New batteries do not reach full capacity until they have been charged and discharged about 20 times. It is IMPORTANT to fit the batteries correctly. The battery terminals and snap locks are marked +/-. They must be fitted as shown in the sketch below.
Medema Production A/S Battery disposal Used batteries must be disposed of through your supplier or at a recycling centre. Take care when handling leaky batteries, as the gel contains corrosive acid. INFO! New batteries can be purchased from Medema Production A/S. Storage The scooter should be stored and charged under cover, preferably at temperatures above 0°C. Note! The charger must be kept dry, but should not be covered when in use.
Medema Production A/S Changing the wheels If you get a puncture in one of the pneumatic tyres or if a tyre is so badly worn that it needs to be replaced, follow the instructions below. Tyres and inner tubes can be purchased from the authorised dealer who supplied the Mini Crosser. The Mini Crosser must be TURNED OFF before you start. Changing the wheels on the 4W model 5 mm Allen key • • • The bolts must be done up tightly. REMEMBER! • • User guide P9-0158-B Undo the five bolts. Take the wheel off.
Medema Production A/S Fuses The Mini Crosser has the following protection systems: • Thermal, which disconnects the power to the motor when overloaded. This thermal fuse is placed on the back of the scooter. The fuse protects against overloading of both steering and engine. When overloaded, it will switch off the engine - full speed and traction can be resumed after the motor has cooled down for 2-5 minutes. • Mini Crosser M Joy also features a built-in fuse in the steering box.
Medema Production A/S Brakes There are three braking systems on the Mini Crosser M Joy: User guide P9-0158-B • • • Motor brake Magnetic brake Handbrake • Motor brake: adjusts vehicle speed also when going downhill. • Magnetic brake: automatic and comes on when accelerator is released. It also acts as a parking brake when the Mini Crosser is at a standstill. In an emergency, the Mini Crosser can be stopped instantaneously by turning of the joystick.
Medema Production A/S Disengagement • Turn the vehicle off on the joystick (I/O). • Push the disengagement lever at the back down. The motor brake is now disengaged and the vehicle can be pushed or towed, but not driven. NOTE! The motor brake must never be disengaged on sloping terrain. Once the motor brake has been disengaged, the Mini Crosser can only be braked with the hand brake.
Medema Production A/S Securing to vehicle floor with belts Dahl Engineering belt set for securing in motor vehicles. Item No. C2-0242 ALWAYS use four belts at the back and two at the front. The belts must always be attached to approved fittings in the vehicle and the four eyes welded to the scooter. The belts MUST be attached within the angles shown in the picture for optimum security. 45˚ User guide P9-0158-B 45˚ 32 of 48 Version 1.0.
Medema Production A/S Attachment point Attachment point Greater than the anchorage points on the scooter Centre line User guide P9-0158-B 33 of 48 Greater than the anchorage points on the scooter Version 1.0.
Medema Production A/S For transport in an estate car, the Mini Crosser must be secured with belts to the flor of the car Eye for restraints The Mini Crosser can be used as a seat during transport in a van or bus, provided it is securely anchored to the vehicle with approved four-point belts attached to the restraint points provided on the Mini Crosser. The Mini Crosser’s restraint points have been tested and approved in accordance with ISO 7176-19.
Medema Production A/S Remember to turn the Mini Crosser off during transport. (I/O button). However, if at all possible, we recommend that the user occupies one of the seats in the motor vehicle. All other things being equal, this is safer.
Medema Production A/S 1090 mm Dimensioned drawing, Mini Crosser M Joy 4W 175 mm 135 mm 1030 mm 1420 mm 680 mm 1500 mm User guide P9-0158-B 36 of 48 Version 1.0.
Medema Production A/S Introduction to seats - Ergo Standard Lever for seat rotation Pull the lever back to release the seat. The seat can then be turned 90° to either side with a stop every 45°. The lever is spring-loaded and the seat locks automatically when the lever is released. This lever is located on the right as standard, but can also be put on the left. Lever for seat forward/back Pull the lever out/up to release the seat on the slide rail. The seat can then be moved forward or back as required.
Medema Production A/S Adjusting the angle of the backrest The angle of the backrest can be adjusted by about 30°. This can be done by undoing the adjusting screw and changing the position of the spacer. Do the screw up again after making the adjustment. Optional extra: The seat can be fitted with a gas cylinder for adjusting the angle of the backrest. Armrest forward / back: The armrest can be moved forward / back on the C-rail. This can be done by undoing the screws indicated.
Medema Production A/S Introduction to seats - Mando Adjusting the angle of the backrest: The angle of the backrest can be adjusted by about 30° by raising this lever. Adjusting the angle of the armrest: The angle of the armrest can be adjusted by turning this screw. Adjusting the height of the armrest: The armrest can be raised/ lowered by undoing the two screws and moving the bracket one hole up or down. Headrest: The headrest can be raised and lowered steplessly.
Medema Production A/S Troubleshooting The following is a list of various problems that, in our experience, may occur. The list gives possible causes and remedies. Problem Possible causes Remedy The Mini Crosser will not go. The joystick has not been turned on (I/O). The battery indicator is not lit. Turn on the joystick (I/O) and wait 5 sec. before activating the accelerator. Charge the batteries. The batteries are completely flat. The control fuse has blown. Change the fuse.
Medema Production A/S Problem Possible causes Remedy The “ready” lamp on the charger lights up even when partly discharged batteries are connected. Contact supplier. The fuse in the charger has blown. The switch in the charging Contact suppliers - read plug is malfunctioning. the operating instructions for the charger. The charger lamp is showing an error. The charging plug has not been inserted or there is a mains fault. The battery voltage is too low for charging to start.
Medema Production A/S Status light flashes with 9 flashes per cycle. Electronic fault. Contact a competent service engineer. (HMC or therapist). Status light flashes with 10 flashes per cycle. Electronic fault. Contact a competent service engineer. (HMC or therapist). Status light flashes with 11 flashes per cycle. The motor has exceeded the maximum voltage, or has come close to exceeding it for longer than the parameter value. Contact a competent service engineer. (HMC or therapist).
Medema Production A/S Programming NOTE! For safety reasons, modifications may only be made by trained personnel, such as Mini Crosser service engineers and consultants or authorised service personnel at mobility centres, etc. Technical data Technical data M Joy General information: Transport height without seat 109 cm Total length: Total length incl. anti-tilt wheel: Total width: 140 cm 148,5 cm 68 cm Total weight incl. batteries and Ergo Std seat. 152 kg Weight without seat (Ergo Standard 45 cm).
Medema Production A/S Technical data M Joy T-127-3-068 13x3.00-8” ext.
Medema Production A/S Technical data M Joy 110/115 Ah batteries Option Maximum driving distance with new batteries at +20° on flat, 75 km firm surface Optimum battery capacity is reached after approx. 20 charges / discharges. Battery type: Standard: Option: Option: 2 x 12 V / 56 Ah 2 x 12 V / 75 Ah 2 x 12 V / 110 Ah Max. battery dimensions in cm. Battery weight, 2 batteries 56 Ah 75/80 Ah 110/115 Ah 26.5 x 17 x 22 28.4 x 26.
Medema Production A/S International addresses Australia / New Zealand Germany Pride Mobility Products Tel: +61 3 9706-4611 Fax: +61 3 9706-4622 Email: prideaustralia@pride-mobility.com.au Internet: www.pridemobility.com/international/Australia/australia.asp Baden Württemberg Bavaria Draisin GmbH Tel: (+49) 0 78 41 66 77 0 Fax: (+49) 0 78 41 66 77 88 Email: info@draisin.com Internet: www.draisin.com/ Belgien Mobile Belgium Tel: +32 (0)50 317919 Fax: +32 (0)50 311026 Email: info@mobilescooter.
Medema Production A/S Holland Switzerland Richard van Seenus Nederland B.V. Tel: +31 (0) 36 53 20 450 Fax: +31 (0) 36 53 21 308 Email: info@vanseenus.nl Internet: www.vanseenus.nl Degonda Rehab SA Tel: +41 033 345 83 00 Fax: +41 033 345 83 01 Email: info@turbo-twist.ch Internet: www.turbo-twist.ch Island UK Icepharma HF Tel: +354 540 8000 Fax: +354 540 8001 Email: icepharma@icepharma.is Internet: www.icepharma.
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