Owner's Manual 30" RIDING MOWER SIDE DISCHARGE ELECTRIC START www.mcculloch.biz Catalog No. MC30 IMPORTANT: Read and follow all Safety Rules and Instructions before op er at ing this equipment. Patents Pending Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. 06.28.11 TH/BD www.mcculloch.biz Printed in the U.S.A. 532 44 18-76 Rev.
TABLE OF CONTENTS Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 6 Assembly/Pre-Operation ........................ 7 Operation .............................................. 11 Maintenance Schedule ......................... 18 SERVICE NOTES Maintenance ......................................... 18 Service and Adjustments ...................... 22 Storage .............................
SERVICE NOTES SAFETY RULES DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.
SAFETY RULES III. CHILDREN 41 FOL D AL ONG TH D I S O IS A TTED 15 D LINE E G REE SLO PE 4 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 DECALS 1 5 2 3 6 4 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 --- DECAL, STEERING WHEEL DECAL, V-BELT SCH 30" DECAL, WARN. DEFLECT/CTFGR DECAL, DECK DECAL, ENGINE H.P. LABEL, EPA MANUAL OWNER'S ENGLISH MANUAL OWNER'S SPANISH 532 43 79-66 532 44 14-97 532 42 51-12 532 44 14-15 532 40 88-07 532 43 81-60 532 44 18-76 532 44 18-77 NOTE: All component dimensions given in U.S. inches 1 inch = 25.
PRODUCT SPECIFICATIONS 1.5 Gallons Unleaded Regular Oil Type (API SG-SL): SAE 30 (Above 32°F) SAE 5W30 (Below 32°F) Oil Capacity: 48 Oz. Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (Mph): Forward: Reverse: Charging System: 3 Amps @ Battery Blade Bolt Torque: 45-55 Ft. Lbs. MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 MOWER DECK CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONS Gasoline Capacity and Type: RIDING MOWER • Read and observe the safety rules.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 MOWER DECK 36 Your new riding mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your riding mower all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. 6 19 7 TOOLS REQUIRED FOR ASSEMBLY TO INSTALL STEERING WHEEL 1.
RIDING MOWER INSTALL SEAT 1. Remove bolt and flat washer securing seat to cardboard packing and set aside for assembly of seat to riding mower. Remove the cardboard packing and discard. 2. Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan. 3. Push down on seat to engage pads in slots and pull seat towards rear of riding mower. 4. Raise seat and tighten bolt and large flat washer securely. 5. Remove tape and discard. 6.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 STEERING 27 37 38 39 CHECK TIRE PRESSURE TO ATTACH FRONT BUMPER NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting bumper to riding mower. 1. Remove (2) screws from front chassis of riding mower. 2. Tilt the front bumper so that the bumper tabs catch the slots on the front of the chassis and lower the bumper in to place. 3.
✓CHECKLIST RIDING MOWER DRIVE MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 Before you operate your new riding mower, we wish to assure that you receive the best performance and satisfaction from this Quality Product. KEY PART NO. NO. Please review the following checklist: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly connected. ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 DRIVE 109 These symbols may appear on your riding mower or in literature supplied with the product. Learn and understand their meaning. 1 3 2 101 102 REVERSE 103 106 70 2 6 110 2 7 98 81 FUEL 72 84 85 86 78 88 54 ATTACHMENT CLUTCH ENGAGED 13 Failure to follow instructions could result in serious injury or death.
KNOW YOUR RIDING MOWER RIDING MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR RIDING MOWER Compare the illustrations with your riding mower to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. CHASSIS KEY PART NO. NO.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 CHASSIS 00155 100 35 44 103 102 11 40 110 45 26 110 53 65 53 34 41 45 42 16 45 40 39 2 97 55 57 60 106 52 67 43 56 42 59 29 52 63 71 Motion Control Lever ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to “backfire”.
• The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO USE THROTTLE CONTROL Always operate engine at full speed (fast). • Operating engine at less than full speed (fast) reduces engine's operating efficiency.
RIDING MOWER MODEL NUMBER MC30 (96022001300) PRODUCT NUMBER 960 22 00-13 ELECTRICAL LRV2 25 3 4 1 12 ROS "ON" Position 21 22 Deflector Shield 4. Rest the mulch cover on the deflector. 5. Attach the 2 bungees from the deflector to the deck. USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area. 1. Move motion control lever to neutral (N) position. 2. With engine running, turn ignition key counterclockwise to ROS "ON" position.
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral position. • Move deck clutch lever to “DISENGAGED” position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to service center. PROBLEM CAUSE 1 Engine continues to run when operator leaves seat with attachment clutch engaged Faulty operator-safety presence control system. Poor cut - uneven cutting Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 1 2 3 Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing.
TROUBLESHOOTING CHART: MAINTENANCE MAINTENANCE SCHEDULE 2 ) $ ) . ' / 7 % 2 BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS See appropriate section in manual unless directed to service center. EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation PROBLEM Will not start Check Tire Pressure Check Operator Presence & ROS Systems CORRECTION Out of fuel. Bad spark plug. Dirty air filter. Water in fuel. 1 2 3 4 5 6 Loose or damaged wiring. Engine valves out of adjustment.
STORAGE Immediately prepare your riding mower for storage at the end of the season or if the riding mower will not be used for 30 days or more. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
BATTERY Your riding mower has a battery charging system which is sufficient for normal use. • Keep battery and connectors clean. • Only recharge battery with charger approved for a 12V 6 amp. hour battery. • Charging with any other charger or an automotive style charger can cause permanent damage to the battery. • Charge battery for 24 hours for a full charge. NOTE: The original equipment battery on your riding mower is maintenance free. Do not attempt to open or remove caps or covers.
TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the "INSTALL STEERING COLUMN" section of this manual. TO REPLACE MOWER BLADE DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park riding mower on a level surface. 2. Set parking brake. 3. Lower mower to its lowest position. 4. Remove mandrel cover from mower deck. 5. Remove rear engine plate from unit. 6.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place deck clutch in “DISENGAGED” position. 4. Turn ignition key to “STOP” and remove key. 5. Ensure the blade and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. RIDING MOWER 6.