OPERATOR’S SAFETY AND SERVICE MANUAL SCS2 & KEY READER This manual covers the following serial numbers and higher for each model listed: SCS2.........................................6060007 SOIL COMPACTION SUPERVISOR 2 & KEY READER MBW, Inc. MBW (UK) Ltd. MBW France S.A.R.L 250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.com Units 2 & 3 Cochrane Street Bolton BL3 6BN, England Phone: 01204 387784 Fax: 01204 387797 Z.A.
TABLE OF CONTENTS Safety Precautions . . . . . . . . . . . . . . . . . . . . . 1 Noise Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Eye Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Transferring Data From the SCS2 to the Key . . . . . . 7 Updating the Date and Time in the SCS2 . . . . . . . . . 7 Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS References READ AND STUDY THE FOLLOWING SAFETY INFORMATION BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT. IN ADDITION, ENSURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. For details on safety rules and regulations in the United States, contact your local Occupational Safety and Health Administration (OSHA) office.
SPECIFICATIONS SCS2 Batteries 4 “AA” type alkaline Battery Life Up to 40 hours of continuous use Automatic Power Off After 10 minutes of inactivity Meter Memory Capacity 90 records Key Memory Capacity 200 records Key Memory Life 10 years minimum Key Contact Life 15,000 insertion/removal cycles minimum Clock Internal with 10-year battery Specifications subject to change without notice -2-
.(< 5(&(37,&/( 6(1625 5(&(37,&/( 6723 /,*+7 &203$&7,21 ,1',&$725 &203$&7,21 ,1',&$725 352&(66,1* /,*+7 1(: +2/( /,*+7 1(: /,)7 /,*+7 5($'< /,*+7 0(025< /,*+7 32:(5 %87721 Layout -3-
INTRODUCTION The Soil Compaction Supervisor 2 is a low cost, easy to use instrument that assists with optimizing the compaction of backfill by eliminating over and under compaction. The Soil Compaction Supervisor 2 also provides the ability to record compaction data for analysis and quality control. CAUTION The use of the SCS2 (Soil Compaction Supervisor 2) does not, in any way lessen the importance of following good soil reinstatement practices.
USING THE SOIL COMPACTION SUPERVISOR Power On/Off • To turn the Soil Compaction Supervisor on, press and release the “Power” button. • To turn the SCS2 off, press and hold the “Power” button for about four seconds. Release the button when the READY light turns off. 4. Position the sensor cable so it will not get damaged during compaction. 5. Plug the sensor into the top of the SCS2. 6. Start running the compactor toward the sensor.
Data Management After the first lift is completed the data is saved as Hole #1, Lift #1. The following data is recorded by the SCS2: Compaction Start Date/Time, compaction time in minutes and seconds, job number, lift number, machine type, and completion status. The only data the user defines is new hole or new lift. Using the appropriate New Hole/New Lift setting is important for managing data. The user may need to toggle this setting if it does not describe the correct compaction process.
4. Updating the Date and Time in the SCS2 The amount of memory being used is displayed according to Table 2. g Lights On* The procedure for updating the date and time requires a blank data key and a data key reader. The procedure is outlined in “Updating Date and Time In the Meter” on page 12. Memory Used 0-30% 31-60% 61-94% 95+% Replacing Batteries x Stop x x x x x x x x Indicator 2 Indicator 1 Processing x *In addition to MEMORY FULL light.
USING THE USB KEY READER Minimum System Requirements Key Reader Software Interface • Processor: Pentium or greater. Once the MBW key reader program is started, you will see the interface screen (see figure 1). The screen contains a message area and six buttons. The message area displays information about the key. The functions of the buttons are described below. • System Software: Windows 2000 or XP, and Microsoft EXCEL 2000 or 2002. • Memory: 32MB installed ram.
“.mbw” file which cannot be altered, and the second is the Excel spreadsheet which is allowed to be manipulated for reporting purposes. If the integrity of the spreadsheet data ever comes into question, the unchangeable “.mbw” file can be re-read and compared to the modified spreadsheet. Note: If the key does not contain data records, the “Read Data Key” will be disabled. Figure 2 4. 6. Select the appropriate file location, type in the file name, and click the “save” button. 3.
Machine Type Completion status Description Percussion Competed Normally Normal results using a percussion compactor. Vibratory Completed Normally Normal results using a vibratory compactor Lost sensor Sensor was disconnected while monitoring compaction. Inactivity Time-out Compaction was started, and then stopped before the STOP light was turned on. The meter then automatically powered off after 10 minutes.
THIS PAGE LEFT BLANK - 11 -
REPLACEMENT PARTS The warranty is stated in this book on page 18. Failure to return the Warranty Registration Card renders the warranty null and void. REMEMBER - You own the best! If repairs are needed, use only MBW parts purchased from authorized MBW distributors. MBW has established a network of reputable distributors/ dealers with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country.
Soil Compaction Supervisor 2 Starter Kit - 13 -
ITEM 1. 2. 3. 4. PART NO.
WARRANTY WHAT DOES THIS WARRANTY COVER? MBW, Incorporated (MBW) warrants each New Machine against defects in material and workmanship for a period of twelve (12) months. "New Machine" means a machine shipped directly from MBW or authorized MBW dealer to the end user. This warranty commences on the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use. batteries, and the like, all of which are sold AS IS/WHERE IS WITH ALL FAULTS.