OPERATOR’S AND PARTS MANUAL Model ZTS Zero Turn Sweeper TM QUALITY YOU CAN SEE, PEOPLE YOU CAN TRUST M-B Companies, Inc. 1615 Wisconsin Ave. P. O.
TABLE OF CONTENTS INTRODUCTION...............................................................................................................3 Operator’s Manual..................................................................................................3 Identification Numbers............................................................................................3 SAFETY.............................................................................................................................
TABLE OF CONTENTS PARTS LIST....................................................................................................................20 Broom Head Assembly.........................................................................................20 Brush Assembly....................................................................................................22 Broom Drive Assembly..........................................................................................23 Decals..................
INTRODUCTION OPERATOR’S MANUAL This manual describes the installation and operation of the M-B Companies Zero Turn Sweeper. You must read, understand and comply with all the safety and operating instructions in this manual before attempting to set-up and operate your unit. Failure to comply with the safety and operating instructions can result in loss of machine control, serious personal injury to you and/or bystanders, and risk of equipment and property damage.
SAFETY SAFETY ALERTS PRE-START GUIDELINES Signal words and alert symbols notify of important safety precautions. • Install any covers or guards which may have been removed for shipping purposes. DANGER! WARNING! CAUTION! Indicates a hazardous situation which, if not avoided, will result in serious injury or death. Indicates a hazardous situation which, if not avoided, could result in serious injury or death.
SAFETY OPERATION GUIDELINES Read, understand and follow all instructions in the manual and on the unit before starting. • To avoid serious injury or death, do not modify equipment. Any modifications made to equipment can be dangerous and can void equipment warranty. • Never defeat a safety device to make a task easier. • Stop engine before: refueling, cleaning, making adjustments or removing the attachment assembly.
SAFETY SLOPE OPERATION WARNING! Never operate on slopes greater than 17.6 percent (10°), which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally. When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit. Select slow ground speed before driving onto slope. Travel UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
SAFETY ANSI B71.3-1995 WARNINGS Training 1. 2. 3. 4. 5. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction. Keep the area of operation clear of all persons, particularly small children and pets.
INTRODUCTION ASSEMBLY The ZTS Sweeper is designed to be used with Zero Turn lawn tractors. Do no make any modifications to the attachment, the mounting frame or associated hardware. Any modifications may void the equipment warranty. PRE-INSPECTION Review the list below to identify and validate that all the required parts and fasteners are present. Contact M-B Companies if items are missing. Additional fasteners and clips can be purchased locally.
INTRODUCTION ASSEMBLY a. Position the broom head to line up with the attachment mount. The V-belt should be kept clear of the contact areas. b. Lower the attachment mount to it's lowest level. c. Move the tractor forward to engage the top pins in the notch. d. Lift the attachment mount to the broom head. e. Pull and rotate the lock pins to enable them to spring into the holes in the broom head. Some movement of the attachment mount may be needed to let the pins spring into lock position.
INTRODUCTION ASSEMBLY 5. Electric (Optional) If this tractor will be using the electric actuator for swing controls, mount the actuator. a. Position the actuator as shown. b. Insert one of the pivot pins and lock it in place with a clip. c. Insert the second pivot pin and lock it in place with a clip. d. Connect the electrical plug to the wiring harness from the control box mounted to the handlebars.
CONTROLS INTRODUCTION AND FEATURES The broom will push debris forward or to either side depending on the position angle. The broom may need to be raised to adjust the angle If the angle adjustment is manual: 1. 2. Pull on the angle lock cable to release the head. Use the swing control rod to position the broom head. The broom may need to be raised to adjust the angle. 3. Release the angle lock cable. The lock pin will drop into the position opening. If the angle adjustment uses the electric actuator: 1.
INTRODUCTION OPERATION CHECKS BEFORE EACH START-UP 1. 2. 3. 4. 5. Make sure all safety guards are in place and all nuts, bolts and clips are secure. Check the engine oil level. See your engine Owner’s Manual for procedure and specifications. Check the casters to make sure they are set at the desired height. Make sure that the broom is angled in the proper direction. See the Service section for adjustment procedures and troubleshooting. Check the tractor controls for smooth operation.
OPTIONAL INTRODUCTION EQUIPMENT DIRT DEFLECTOR INSTALLATION See Figure 13 Dirt Deflector Installation. 1. 2. 3. Position deflector straps (2) over broom hood (1) and secure each strap with one bolt (3) washer (4) and nut (5) in the top hole of the strap and broom hood. Attach strap support (6) to each deflector strap. Position the support strap at the lower edge of the deflector strap and secure with one bolt (3) and nut (5) in each support strap.
ADJUSTMENT INTRODUCTION AND SERVICE BRUSH HEIGHT ADJUSTMENT CAUTION! If brush height is set too low, the brush can drive machine rearward when attachment clutch is engaged. Engage brush slowly with brush set at proper height. For hard surfaces, adjust the caster wheels so that the brush just touches surface. The brush works best with the brush properly leveled. To adjust the brush height: 1. 2. 3. 4. 5. With the brush off, move to a dusty, flat surface. Leave the engine running.
ADJUSTMENT INTRODUCTION AND SERVICE 6. 7. Route the belt from the lower center pulley under the tension pulley. Position the belt under the two front pulleys and up to the broom drive pulley. Attachment Bolts Figure 19 Brush Removal 2. 3. Figure 17 8. 9. When the belt is in position, pull out on the lever to engage the tensioner. To install the rear V-belt to the engine pulley refer to the Attachment Mount Installation manual.
INTRODUCTION MAINTENANCE MAINTENANCE SCHEDULE Maintenance Required Service Interval Notes Lubricate center pulley bearings 10 Hours Use 10W Oil and Automotive Lithium Grease Lubricate spline shaft for driveline Yearly Use Automotive Lithium Grease Lubricate lock pin on manual swing Yearly Use Automotive Lithium Grease Check/Change engine oil** Check oil before each use** None Replace spark plug** Yearly** None Check drive linkage and belt tension Before each use None Lubricate pivot and
INTRODUCTION STORAGE TEMPORARY STORAGE (30 DAYS OR LESS) Here is a checklist of things to do when storing your unit temporarily or in between uses: • Always store the broom in a supported position on the caster wheels, with the brush off the ground. If the bristles are stored in a deformed position for extended periods of time, the broom will become severely out of balance. • Store the broom in a location out of the sun and weather to prevent premature failure of plastic bristles.
TROUBLESHOOTING INTRODUCTION This section provides troubleshooting and service instructions. Locate the problem and check the possible cause/remedy in the order listed. IMPORTANT! Before performing any adjustment or service to power broom, stop the engine and wait for moving parts to stop. Remove the key. To prevent accidental starting, disconnect the spark plug wire and fasten away from the plug. Also, refer to the engine manufacturer’s Owner’s Manual for additional information.
SERVICE INTRODUCTION PARTS Part Number Description 430-97417 Kit, Cable and Lever Assy, Swing Control 100-140487 Caster Wheel ?? V-Belt, Engine to Pulley ?? V-Belt, Broom Drive 600-132224 Driveline Bearing 505-172290 3" V-Groove Idler Pulley for Broom Drive 505-172311 9" V-Groove Center Pulley 505-172322 4" V-Groove Center Pulley 600-160526 4 Bolt Bearing 109-131128 Paint, Spray, MB Yellow 249-92003 Paint, Spray, Black 249-92005 Primer, Spray Please have your serial number (S/N) re
INTRODUCTION PARTS LIST BROOM HEAD ASSEMBLY 2 14 9 6 13 7 11 15 16 8 22 3 12 12 4 20 23 10 1 21 18 17 5 19 Publication: ZTS-080812 20 M-B Companies, Inc.
INTRODUCTION PARTS LIST BROOM HEAD ASSEMBLY Item Part Number Description Qty 1 100-140487 Caster Wheel, 5" 3/4" Expandable Stem 2 2 106-169430 Cable, Control Swing, MCD 1 3 206-72100 Grease Zerk 1/4-28 1 4 311-11500 HHCS 0.25-20 UNC x 1.500 2 5 311-31750 HHCS 3/8-16 UNC x 1.
INTRODUCTION PARTS LIST BRUSH ASSEMBLY Item Part Number Description Qty 1 101-129541 Segment, Poly, 25" x 10", Conv Yellow 15 2 370-126977 HHCS, Serrated Flange, 3/8-16 x 1 Plated, 3' or 4' Brush 3 3 401-147887 Plate, End Retainer, 3' or 4' Brush 2 4 410-172451 Core, Weldment 5' ZTS 1 Publication: ZTS-080812 22 M-B Companies, Inc.
INTRODUCTION PARTS LIST BROOM DRIVE ASSEMBLY 1 5 21 28 25 20 15 19 10 19 13 13 26 16 7 18 22 17 9 3 14 11 4 24 27 8 12 23 6 2 Publication: ZTS-080812 M-B Companies, Inc.
INTRODUCTION PARTS LIST BROOM DRIVE ASSEMBLY Item Part Number Description Qty 1 311-10750 HHCS .25-20 UNC x 0.750 4 2 311-21000 HHCS .31-18 UNC x 1.000 4 3 311-52250 HHCS .50-13 UNC x 2.250 2 4 313-84000 HHCS .75-16 UNF x 4.
INTRODUCTION PARTS LIST DECALS 2 3 1 WARNING MADE IN THE FLYING OBJECTS HAZARD Keep Clear USA 390-140501 ENTANGLEMENT HAZARD Keep Clear 390-169222 Item Part Number 1 390-140501 Decal, Made In USA Description Qty 1 2 390-169222 Decal, Warning, Flying Objects Hazard 1 3 390-118352 Decal, Warning, Moving Parts Hazard 2 Not Shown 390-117897 Decal, M-B 1 Publication: ZTS-080812 M-B Companies, Inc.
INTRODUCTION PARTS LIST DIRT DEFLECTOR ASSEMBLY (OPTION) 6 3 4 1 2 4 5 2 6 5 Item 1 Part Number Description Qty 430-96354 Deflector Kit, 3' 430-96468 Deflector Kit, 4' 101-132985 Deflector, 3' 1 101-143141 Deflector, 4' 1 2 311-10750 Capscrew, Hex Head, 1/4-20 x 3/4" 10 3 311-11000 Capscrew, Hex Head, 1/4-20 x 1" 6 4 341-10000 Washer, Flat, 1/4" 9 5 371-81299 Lock Nut, 1/4"-20 12 6 401-132986 Strap, Support 3 Publication: ZTS-080812 26 M-B Companies, Inc.
FASTENER TORQUE INTRODUCTION RECOMMENDATION TORQUE FOR STANDARD FASTENERS FNL Grade 2 Grade 5 Grade 8 Grade 9 G9 Nominal Dia. Threads per inch (in.) Tightening Torque Tightening Torque Tightening Torque Tightening Torque Lubed Dry Plated Dry Plain Lubed Dry Plated Dry Plain Lubed Dry Plated Dry Plain Lubed Dry Plated Dry Plain K = 0.15 K = 0.17 K = 0.20 K = 0.15 K = 0.17 K = 0.20 K = 0.15 K = 0.17 K = 0.20 K = 0.15 K = 0.17 K = 0.
FASTENER TORQUE INTRODUCTION RECOMMENDATION TORQUE-TENSION RELATIONSHIP FOR METRIC FASTENERS Class 4.6 4.6 Class 8.8 8.8 Class 10.9 10.9 10.9 Class 12.9 Nominal Dia. Tightening Torque Pitch (mm) Tightening Torque Tightening Torque Tightening Torque Lubed Dry Plated Dry Plain Lubed Dry Plated Dry Plain Lubed Dry Plated Dry Plain Lubed Dry Plain K = 0.15 (ft-lbs) K = 0.17 (ft-lbs) K = 0.20 (ft-lbs) K = 0.15 (ft-lbs) K = 0.17 (ft-lbs) K = 0.20 (ft-lbs) K = 0.15 (ft-lbs) K = 0.
LIMITED WARRANTY Limited Warranty: Subject to the limitations set forth herein, M-B Companies, Inc. (“M -B”) warrants its products to be free from defects in material and workmanship for a period of twelve (12) months from the date of delivery of the product to its original owner, except that the warranty is twelve (12) months solely for the following products: Truck Mounted Pavement Marking Equipment, Airport Snow Removal Products, Attachment Products, Brushes, MSV Multi-Service Vehicles.
M-B Companies, Inc. 1615 Wisconsin Ave. P. O.