Specifications

GI38
SCHEDULED MAINTENANCE
End Of Sie
Steering operation & linkages Check steering wheel free play, hard steering, and operation noise. Check
linkages, boots and ball joints condtion. Check grease or gear oil.
Power steering fluid & lines
Check fluid level and lines for improper attachment, leakage, cracks,
damage, loose connections, chafing and deterioration.
Power steering fluid Check fluid level.
Power steering system & hoses
Check lines for improper attachment, leakage, cracks, damage, loose
connections, chafing and deterioration.
Steering & front suspension
Check free play of steering system, inspect shock absorbers for correct
damping force, oil leakage, damage and looseness, and inspect coil
springs, arms, links and stabilizer for damage and looseness.
Steering operation & gear housing
Check that the steering wheel has the specified play. Be sure to check for
changes, such as excessive play, hard steering or strange noises.
Check gear housing and boots for looseness, damage and grease/gear oil
leakage.
Steering linkages tie rod ends & arms
Check ball joint, dust cover and other components for looseness, wear,
damage and grease leakage.
Front & rear suspension ball joints Inspect for grease leakage, cracks, damage and looseness.
Manual transmission/transaxle oil
Check oil level and inspect for leakage.
Replace manual transmission/transaxle oil.
Automatic transaxle oil level Check oil level.
Automatic transmission/transaxle fluid level Check fluid level.
Automatic transmission/transaxle fluid Replace automatic transmission/transaxle fluid.
Front & rear differential oil
Check oil level and inspect for leakage.
Replace front & rear differential oil.
Rear differential oil
Check oil level and inspect for leakage.
Replace rear differential oil.
Transfer oil
Check oil level and inspect for leakage.
Replace transfer oil.
Upper arm shafts (for B-Series) Lubricate the upper arm shafts for looseness or damage.
Front & rear wheel bearing grease Remove wheel bearing and replace the grease.
Propeller shaft joints (with grease nipple) Lubricate propeller shaft joints.
Driveshaft dust boots Inspect for grease leakage, cracks, damage and looseness.
Wheel nuts Tighten wheel nuts.
Bolts & nuts on chassis & body
Tighten bolts and nuts fastening suspension components, members and
seat frames.
Bolts & nuts on seats Move the seat back and forth and side to side to check for squeeking or
rattling. If there is any squeeking or rattling, retorque bolts and nuts
fastening seat frames.
Body condition
(for rust, corrosion & perforation)
Inspect body surface for paint damage, rust, corrosion and perforation.
Exhaust system heat shields Inspect for damage, corrosion, looseness of connections and gas leakage.
Tires
(including spare tire)
(with inflation pressure adjustment)
Check air pressure and inspect tires for tread wear, damage and cracks;
and wheels for damage and corrosion.
Hinges & catches Lubricate hinges and catches of doors, trunk lid and hood.
Seat belts
Inspect seat belt webbing for scratches, tears and wear, and check anchor
bolt tightness.
Rear suspension uni-ball & sliding rubber
bushing (for RX-7)
Inspect for cracks, damage and looseness.
Underside of vehicle
Inspect underside of vehicle (floor pans, frames, fuel lines, around exhaust
system, etc.) for damage and corrosion.
Road test
Check brake operation/clutch operation/steering control/operation of meters
and gauges/squeaks, rattles or unusual noises/engine general
performance/emergency locking retractors.
AIR CONDITIONER SYSTEM
Refrigerant amount Check refrigerant amount.
Compressor operation
Check compressor operation, and inspect for noise, oil leakage, cracks and
refrigerant leakage.
Cabin air filter Replace cabin air filter.
Maintenance Item Specific Work Required