TABLE OF CONTENTS 1. GENERAL SAFETY INFORMATION.............................Page 4 2. ELECTRICAL SAFETY INFORMATION........................Page 5 3. SAFETY STICKERS AND EXPLANATIONS..................Page 7 4. SPECIFICATIONS..........................................................Page 5 5. PRE-OPERATING INSPECTION...................................Page 9 6. CONTROLS AND FEATURES.......................................Page 10 7. PRE-OPERATION CHECKS..........................................
ABOUT YOUR GENERATOR Thank you for purchasing a MAXWATT generator (hereinafter referred to as “the generator”). This generator is suitable for use on various trade worksites, recreational uses such as camping and for use as backup power whether residential or commercial. With built-in Pure Sine Wave technology (THD<5%), its perfect for powering tools, domestic appliances as well as sensitive electronics.
The manufacturer shall not assume any liability for incorrect information contained in this manual. This manual is an essential and important tool for the use of the generator.When the generator is transferred to new owners, the manual must be given to the new owners as well. Some important information in this manual will be indicated in the following way. The owner/ user must pay special attention to these instructions. MAXWATT is constantly improving its products.
SPECIFICATIONS Model MX3200i Displacement 230cc Type 4-Stroke OHV Running watts 3000 Starting watts 3300 AC Load 240V Phase Single Frequency 50 Hz Fuel Capacity 3.96 gal. (15 L) Net Weight 96.6 lb. (43.
For any queries on the above, please contact Gentech Industries, the official service agent for all MAXWATT generators and water pumps. The range of MAXWATT generators is safe and reliable, but incorrect usage of these products may cause personal injury and damage to the machine. In order to operate the generator safely, strictly adhere to the operator’s manual and please read it through carefully and thoroughly before using the generator.
without oil. For oil type, please see “Recommended Oil Type” section of this manual on page 9. Fresh regular RON 91 fuel must be used in this unit. DO NOT use Premium or Ethanol based fuels. SAFETY SIGNS Comply with the instructions provided by the safety signs and symbols fitted to the generator and in this manual. The generator and manual only feature the symbols relevant to the model purchased.
taste it. ONLY run an engine OUTDOORS and AWAY from building air intakes. NEVER run an engine inside any enclosed or semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RV’s, boats or pick-up truck beds. These spaces can trap poisonous gases, EVEN if you run a fan or open windows. Electric Shock / Electrocution High voltage electricity from the generator can kill. DO NOT operate in wet locations or conditions. Be sure the generator is properly grounded.
indicated by a NEGATIVE, NEG or (-) first. Reconnect the cable last. HEAT Unintentional spark can result in fire or electric shock. FIRE / EXPLOSION DO NOT overload the engine (per rate capacity) and OPERATE ONLY in an area with adequate cooling ventilation so the engine does not overheat. The exhaust can be extremely hot. Keep the muffler at least 3 metres from all combustible objects. All fuels are flammable. Never fuel a running or hot engine.
the generator’s rate capacity. INSPECT COMPONENTS Closely inspect to make sure that there are not any components missing or damaged. ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to your building’s system. GENERAL SAFETY RULES FOR OPERATION Save all warnings and instructions for future reference. This equipment is to be used for the purpose for which it is designed and intended. Seek assistance if required when moving or lifting the generator.
WORK AREA SAFETY Intended for outdoor use only. DO NOT operate in confined spaces or indoors as carbon monoxide released from the exhaust can kill. DO NOT operate in explosive atmospheres such as in the presence of flammable liquids, gases or dust. Keep children and bystanders away while operating a generator. Distractions can cause you to lose control. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. This generator is not weatherproof.
Use personal protection equipment. Always wear eye protection. Wear approved safety impact eye goggles, dust mask, non-skid safety shoes, hard hat and hearing protection for appropriate conditions. DO NOT overreach. Keep proper footing and balance at all times. This enables better control of the generator in unexpected situations. Dress properly. DO NOT wear loose clothing, gloves, neckties or jewellery. Keep your hair and clothing away from moving parts.
GENERATOR SAFETY RULES DO NOT force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it was designed. DO NOT use the generator if the engine switch does not turn it on and off. Any generator that cannot be controlled with the switch is dangerous and must be repaired. Know how to stop the generator without hesitation.
DO NOT operate the engine unless all safety overs, guards and barriers are in place and in good working order – and that all controls are properly adjusted for safe operation. DO NOT operate the generator with damaged, missing or broken parts. DO NOT modify the generator in any way. Modifications can create hazards and will also void the warranty. NEVER attempt to modify the generator speed setting. The generator speed is present for safe and optimal performance of the generator.
instructions on how to do this.) The running generator gives off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it. Follow all instructions for site selection and positioning of the generator and avoid inhaling the exhaust. If you start to feel sick, dizzy or weak while using the generator, shut off the generator and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
DO NOT operate the engine or handle any electrical equipment while standing in water, while barefoot, while hands are wet or while in the rain or snow. An electric shock may result. Avoid contact with bare wires, terminals, connections, etc. while the generator is running. If an electric shock accident occurs, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. Avoid direct contact with the victim.
The equipment may only be used, maintained or repaired by those persons who understand and have been instructed about the potential dangers. Independent changes in the equipment cancel any manufacturer’s liability for any damages that result from these changes. APPROPRIATE USE Use the equipment only when it is in technically perfect condition and only for appropriate jobs, with an awareness of safety and possible dangers, based on observation of the operating instructions.
Many objects can accumulate and retain a static electric charge. Objects made of non-conductive materials (e.g. plastics) easily accumulate and retain static electrical charge, as can objects made of conductive material (e.g. metal, water) if they are not electrically grounded. To avoid static electricity while fuelling, certain steps must be followed before and during the fuelling process in order to minimise and safely dissipate static charge build-up: Touch a grounded metal object before starting.
TYPICAL SOURCES OF STATIC ELECTRIC HAZARDS DURING FUELLING The following objects can accumulate a static electric charge and cause an ignition spark in typical fuelling situations: Ungrounded tanks/containers: Any ungrounded fuel tank or container can accumulate a static electric charge as a result of contact with other objects or friction during transportation.
the grounded petrol dispenser nozzle. A person dispensing the petrol can carry a static electric charge on their body, typically resulting from contact with their car seat or electronics. The static electricity can discharge a spark between that person’s hand and either the grounded dispenser nozzle or the fuel tank opening. GENERATOR SET UP PLANNING THE POWER LOAD Plan your power load so that you do not exceed the generator’s rate capacity.
Make sure you plug each electrical device/appliance into the correct generator outlet based on the device’s plug configuration and voltage/amperage rating. NEVER exceed the amperage rating of an outlet. Note: You must NOT overload the generator. Overloading may cause serious damage to the generator and attached electrical devices.
power needs. Note: Regardless of whether you use your generator as a back-up power source connected to a building or as a portable power source, you MUST NOT overload the generator. Overloading may cause serious damage to the generator and attached electrical devices.
Please consult a qualified electrician, electrical inspection or the local agency having jurisdiction: In some areas, generators are required to be registered with local utility companies. If the generator is used at a construction site, there may be additional requirements that must be observed. GROUNDING THE GENERATOR Standard generators are protected by electrical separators.
If the generator is not grounded through your building’s system, follow the procedure below. This procedure can only be carried out by a licensed electrician. 1. Drive a ¾” or 1” copper pipe or rod into the ground close to the generator. The pipe/rod must penetrate moist earth – the depth required will be dictated by local soil conditions. 2. Connect an approved ground clamp to the pipe. 3. Run a 10-gauge wire from the clamp to the generator grounding post located on the rear of the generator head. 4.
EXTENSION CORDS Extension cords may be used to power devices that are located at a distance from the generator. However, use only Australian approved outdoor-rated, grounded extension cords. Locate the generator in a convenient place and where possible, avoid long extension leads and possible damage to leads by pedestrian or vehicular traffic.
SELECT A SUITABLE SITE Before using the generator, you must select a suitable OUTDOOR location for installation and operation that meets the following criteria: DRY, LEVEL SURFACE The generator should be positioned on a dry, firm and level surface. Ensure that the generator sits level and will not slide or shift during operation. If applicable, block the generator’s wheels to prevent sliding and shifting.
Ensure that working, battery-operated or battery back-up carbon monoxide alarms are used in any dwelling/structure that is in close proximity to the running operator. Note: This generator is NOT designed or approved for use in vehicles or marine applications. Never run the generator inside RVs or other vehicles such as boats or on pick-up truck beds. ADEQUATE COOLING VENTILATION The generator needs adequate, unobstructed flow of air to allow for proper cooling of the engine and generator head.
Do not allow debris to accumulate and block airflow. Do not operate with a tarp, blanket, or cover surrounding the generator. HOT EXHAUST CLEARANCE Make sure your generator’s exhaust system is at least 2 meters from all combustible materials and buildings/ structures. Equip the engine with a spark arrestor if the generator will be used near any ignitable forest, brush, or grassy land. (see the “Specifications” section of this manual to determine if your generator is already equipped).
Make sure that all parts of the canopy are at least 2m from the exhaust and allow for adequate clearance above the generator so that heat does not build up. OPERATE AWAY FROM DUST/DIRT Do not use the generator in extremely dusty or dirty conditions. Excessive dust and dirt can cause premature failure of the machine.
must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents. When operated above 25 degrees Celsius, there may be a decrease in power. Maximum wattage and current area subject to and limited by such factors as fuel BTU content, ambient temperatures, altitude, engine condition etc. Maximum power decreases about 3.5% for each 1000 feet above sea level, and will also decrease about 1% for each -12.2 degrees Celsius above 16 degrees Celsius ambient temperature. 1.
POWER LOADING MANAGEMENT Your generator MUST be sized properly to provide both the running and starting (surge) wattage of the devices you will be powering. Before using your generator, determine the running and starting wattage requirements of all the electrical devices you will be powering simultaneously. Following below are 4 simple steps and an example on the right: Step 1 Determine the tools and appliances you want to power at the same time.
Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator without any electrical load attached. 2. Allow the generator to run for several minutes to stabilise. 3. Plug in and turn on the first item. It is advised to attached the item that requires the largest load first. 4. Allow the generator to stabilise. 5. Plug in and turn on the next item. 6.
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 3. Once the generator is running, simply connect the power cords of 120V AC dual outlets and/or the power cord of a 12V DC tool to the DC terminals. 4. DO NOT connect 3-phase loads to the generator. 5. DO NOT connect 50Hz loads to the generator. 6. DO NOT overload the generator.
Guidance for starting wattages is provided in the table’s footnotes. To size your generator correctly, you need to use watts – here are some useful calculations: Watts = Volts x Amps. Example: watts.
2.
CONTROL FUNCTIONS LOW IDLE MODE When the switch is in the “ON” position the throttle controls the engine speed according to the connected electrical load. The results are better fuel consumption and less noise. When the switch is in the” OFF” position the engine runs at 4,500 rpm regardless of the electrical load. Note: The switch must be “OFF” when using electrical devices that require a large starting current such as compressors, pumps or refrigerators.
Overload Alarm (Red) The Overload Alarm comes on when a connected device requires more power than the generator is able to produce. The Output Indicator (Green) will go off and the Overload Alarm (Red) will stay on, but the engine will continue to run. Caution Do not overload the generator. Low Oil Alarm (Red) When the engine oil falls below the required level the Low Oil Alarm will come on and the engine will stop automatically.
After checking, restart the engine. Note: The Overload Alarm may come on for a few seconds when first using electrical devices that require a large starting current, such as compressors, pumps or refrigerators. When starting the unit, if the Low Oil Alarm light flickers and the engine will not start, you will need to add engine oil before attempting to restart the engine. The generator should only be operated on a level surface.DO NOT operate the generator on loose ground or obvious inclines.
12V 8A DC The 12V 8A DC Output is provided for battery charging. Follow the instructions in the owner’s manual for the battery charging procedures. 8A DC Circuit Breaker The 8A DC Circuit Breaker turns off automatically if the current exceeds 8A. If the circuit breaker turns “OFF” you will need to push it “in” to turn it “on” again.
PRE-OPERATION CHECKS UNPACK THE GENERATOR: Remove the generator from its packaging. Inspect the generator to ensure that no damage has incurred in shipping or handling. If the unit appears to be damaged do not add oil or fuel or attempt to start the generator. Check to ensure that you have received the following items: Generator 12V Charging Cables Oil Funnel ADDING THE ENGINE OIL: The generator has been shipped without engine oil. DO NOT add fuel or start the engine before adding engine oil.
In order to add engine oil, you will need to remove the side panel from the generator see Figure 1. Place the generator on a level surface.DO NOT tilt the generator while adding oil. It can cause you to overfill the oil and or cause the oil leak into areas in which it is not intended. Remove the oil filler cap seen in figure 2. Using the funnel provided, fill with 0.6L of SAE10W-30 or 15W-40 (SEE FIGURE 3) See figure 4 for proper oil level.
RECOMMENDED ENGINE OIL: Only use 4 stroke automotive oil (API or SE) alternatively you can use a higher grade (SG, SH or SJ). SAE 15W-40 is recommended for general all temperature use. If single viscosity oil is used, select the appropriate viscosity for the average temperature in your area. ADDING FUEL: Do not overfill the tank, otherwise it may overflow when the fuel warms up and expands.
Screw on the fuel cap and wipe away and spilled fuel. Note: Use only unleaded fuel, the use of leaded fuel will cause severed damage to the internal engine parts. After filling the fuel ensure that the fuel tank cap is securely tightened STARTING THE ENGINE: ALWAYS OPERATE THE GENERATOR IN A WELL-VENTILATED AREA. DO NOT connect any electrical devices to the outlets on the generator before starting the engine.
Pull choke lever out to the “START” position. Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter. Pull the recoil starter slowly until it is engaged and then pull it briskly. After the engine starts, warm up the engine until the engine does not stop when the choke knob is returned to its original position. Push choke lever in to the “RUN” position.
STOPPING THE ENGINE: Stopping the engine whilst in the “generator” function: Disconnect the load from the AC receptacle. Turn the engine switch to the “OFF” position Turn the fuel switch off. Turn the engine switch to the “OFF” position. Turn the fuel switch off.
4.6.1 Start the engine first and allow it to reach idle before connecting the generator to the battery. Battery Charging is performed using the 12V DC outlet only. 4.6.2 Be sure the Throttle switch is turned “OFF” while charging the batteries. 4.6.3 Be sure to connect the red battery charger lead to the positive (+) battery terminal, and connect the black lead to the negative (-) battery terminal.DO NOT reverse the positions. 4.6.
4.6.9 Refer to the owner’s manual of the battery to determine charging times. Note: Never start or stop the generator with electrical devices plugged in or turned on. 5. MAINTENANCE: For all your service, maintenance and warranty queries please contact Gentech Industries. Please refer to the back page for all contact details. Before starting your generator please check the following service items. These basic inspections can be carried out by a “Laymen”. 1. Sufficient fuel. 2. Excessive Vibration. 3.
keep your generator in the safest and most efficient condition possible. 5.1 PERIODIC MAINTENANCE: 5.2 SPARK PLUG MAINTENANCE: 5.2.1. Remove the spark plug cable from the spark plug. 5.2.2.
13/16 in. or 21 mm socket (not included) to remove the plug. 5.2.3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 5.2.4. Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). 5.2.5. Refer to the spark plug recommendation chart when replacing the plug. 5.2.6. Carefully thread the plug into the engine. 5.2.7. Use the spark plug socket tool or a 13/16 in. or 21 mm socket (not included) to firmly install the plug. 5.2.8.
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Remove the oil drain plug 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add up to 0.6 qt. (0.6 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 6. Dispose of used oil at an approved waste management facility.
1. Remove the foam element -1. 2. Wash the foam element in solvent and dry it. 3. Oil the foam element and squeeze out excess oil. The foam element should be wet but not dripping. NOTE: Do not wring out the foam element when squeezing it as this could cause it to tear. 4. Insert the foam element into the air filter case. Be sure the foam element sealing surface matches the air filter so there is no air leak. NOTE: Never operate the engine without the foam element. 5.
5.5 MUFFLER SCREEN AND SPARK ARRESTOR MAINTENANCE This should be performed every 6 months or 100 hours. The air filter may need to be cleaned more frequently when using in unusually wet or dusty areas. 1. Remove the screws 1 and then remove the cover 2. 2. Loosen the bolt 1 and remove the muffler cap 2, the muffler screen 3 and spark arrester 4. 3. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush.
4. Check the muffler screen and spar arrester replace if they are damaged. 5. Install the spark arrester. 6. Install the muffler cap. 7. Install the cover and tighten the screws. 5.6 FUEL FILTER MAINTENANCE This should be performed every 12 months or 300 hours. 1. Remove the fuel tank cap and filter -1 2. Clean the filter with gasoline. 3. If damaged replace it. 4. Wipe the filter and install it. 5. Install the fuel tank cap.
Warning! Gasoline is highly flammable. Do not perform maintenance while smoking or near an open flame.
MAINTENANCE LOG MAINTENANCE LOG Your Maxwatt generator is protected by a 2 year limited warranty (3 month on battery) that covers the product for normal use. The warranty statement is found on the back of this manual. You must understand that negligence or misuse is not covered in the warranty and failure to properly maintain and service the engine, can void your warranty.
6. STORAGE: Long term storage of your generator will require some preventative procedures to guard against deterioration. 1. Be sure all appliances are disconnected from the generator. 2. Add a properly formulated fuel stabilizer to the tank (2-3 times manufacturer’s recommended amount). 3. Run the generator for 10 minutes so the treated fuel cycles through the fuel system and carburetor. 4.
10. Reattach the spark plug and spark plug cap. 11. If the generator includes a battery, disconnect and charge according to Generator Battery. 12. Clean the generator according to Generator Maintenance. 13. Store the generator in a cool, dry place out of direct sunlight. 7.
ventilated place with a generator cover placed over it. f) The generator must always remain in a vertical position when stored, carried or operated.
8. TROUBLESHOOTING: 8.
If the engine will still not start then contact Gentech Industries for technical assistance. The details are on the back page of this operator’s manual. Do not attempt to do anything further, contact Gentech Industries immediately for assistance.
9.
WARRANTY INFORMATION 2 YEAR TRADE WARRANTY This warranty is provided by Gentech Industries PTY LTD. Express Warranty Subject to the exclusions set out below, we warrant that this product will be free from defects in materials or workmanship for 24 months from the date of purchase. The benefits conferred by this warranty are in addition to all rights and remedies which you may be entitled to under the Australian Consumer Law and any other statutory rights you may have under other applicable laws.
Consumer Guarantees Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
What the appointed Service Agent will repair or replace under warranty: “The appointed Service Agent will repair or replace, at its sole discretion, any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period. Warranty repairs will be made without any charge for parts and labour. All parts replaced will be considered as part of the original product and the warranty on such parts will expire coincident with the original product warranty”.
WARRANTY PROCEDURES: 66
BELOW IS A LIST OF GENERATORS THAT ARE COVERED UNDER THIS WARRANTY: MODELS WARRANTY PERIOD WARRANTY PERIOD PRIVATE/RESIDENTIAL COMMERCIAL/RENTAL MAXWATT 24 months or 500 24 months or 300 ALL running hours which ever running hours which ever MODELS come first come first EXCLUSIONS TO THIS LIMITED WARRANTY INCLUDE: 1. Neglect in the periodic maintenance as specified in the owner’s manual. 2.
6. Consumable parts including but not limited to keys, spark plugs, fuel and oil filters, recoil starter ropes, wheels, lubricants, oil grease and fuel. 7. Cleaning adjustments and normal periodic maintenance work including but not limited to cleaning of the battery, carburettor, engine oil, fuel tank and injectors. 8. Over loading resulting in the damage of the AVR, circuit breaker, stator and rotor. 9. Charging and proper maintenance of the battery. 10.
BELOW IS A TABLE OF PARTS THAT ARE LIMITED BY THIS WARRANTY PART OUT OF BOX < 20 RUNNING FAILURE HOURS STATOR * ROTOR * CIRCUIT * BREAKER AVR * IGNITION COIL * SPARK PLUG * BATTERY * WHEELS AND * AXLE HANDLES * RECOIL * STARTER *NOTE: OUT OF BOX FAILURE REFERS TO A MACHINE THAT HAS RUN FOR < 20 MINUTES.
DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITITATION OF IMPLIED WARRANTIES Gentech Industries PTY LTD disclaims any responsibility for the loss of time or use of the product, transportation, commercial loss or any other incidental or consequential loss or damage. Any implied warranties are limited to the duration of this written limited warranty policy and procedures manual. ONLINE ORDER RETURNS POLICY If you believe an item is faulty, you may have rights to a remedy under the Australian Consumer Law.
Where an item is damaged through misuse or abnormal use, the manufacturer cannot provide a refund, exchange or repair. Gentech Industries PTY LTD require satisfactory proof of purchase before providing a remedy under the Australian Consumer Law. DAMAGED IN TRANSIT Please do not sign for the delivery of goods that are obviously damaged. If damage is only found upon unpacking then please contact the store that fulfilled your order as soon as possible.
FAULTY PRODUCT Please contact the store that fulfilled your order. Store contact details can be found on your order confirmation email. The store will need to assess whether the fault is a major or minor fault and will either arrange for the product to be repaired or replace. Some manufacturers require us to send fault items to them for assessment before we can give you a replacement. CHANGE OF MIND Changed your mind? Don’t worry.
