Hull Identification Number: ____________________________________ Engine Serial Number: ________________________________________ The Hull Identification Number (HIN) is located on the starboard side of the transom. Be sure to record the HIN in the space provided above and always refer to the HIN for all correspondence or orders. HIN LOCATION © 2002 Maxum Technical Publications. All rights reserved.
CONTENTS CHAPTER 1: ABOUT THIS MANUAL 1 1 1 2 2 3 3 4 Dealer Service About Your Limited Warranty Boating Experience Engine & Accessories Guidelines Qualified Maintenance Special Care For Moored Boats Safety Standards Carbon Monoxide (CO) 5 6 Warning Labels 6 8 Sources of CO Warning Label Locations Hazard Warning Symbols CHAPTER 2: FEATURES / SYSTEMS 9 Helm Console 9 9 10 12 14 Dash Programming Electrical System (12 Volt DC) 15 15 Battery Shutoff Switch Key Fuses and/or Circuit Breakers 16 16
18 19 19 19 20 21 22 Navigation and Interior Lights Depth Finder Anchoring Ski Tow Ring Hull Exterior Hardware & Drains Quick Oil Drain System Fuel System 22 22 23 24 Bilge Blower Bilge Pump 25 26 27 27 28 29 Fuel Fills and Vents Fuel Filters Autofloat Switch Fresh Water System Marine Head With Dockside Pump-out Portable Toilet Canvas Top Tonneau Cover (if equipped) CHAPTER 3: ELECTRICAL ROUTINGS 30 31 31 Deck Routing Hull Routing Control Max System Battery Connections (if equipped) CHAPTER 4: WIR
1 CHAPTER 1: ABOUT THIS MANUAL This Owner’s Manual Supplement provides specific information about your boat that is not covered in the Sport Boat Owner’s Manual. Study the Sport Boat Owner’s Manual and this supplement carefully. Keep the Sport Boat Owner’s Manual and this supplement on your boat in a secure, yet readily available place. Dealer Service • • • • Ask your dealer to explain all systems before taking delivery of your boat. Your dealer is your key to service.
2 CHAPTER 1: ABOUT THIS MANUAL Engine & Accessories Guidelines Your boat’s engine and accessories were selected to provide optimum performance and service. Installing different engines or other accessories may cause unwanted handling traits. Should you choose to install a different engine or to add accessories that will affect the boat’s running trim, have an experienced marine technician perform a safety inspection and handling test before using your boat again.
CHAPTER 1: ABOUT THIS MANUAL 3 Special Care For Moored Boats If moored in saltwater or fresh water, your boat will collect marine growth on its hull bottom. This will detract from the boat’s beauty, greatly affect its performance and may damage the gelcoat. Periodically haul the boat out of the water and scrub the hull bottom with a bristle brush and a solution of soap and water.
4 CHAPTER 1: ABOUT THIS MANUAL Carbon Monoxide (CO) ! DANGER! CARBON MONOXIDE POISONING HAZARD! Carbon monoxide gas (CO) is colorless, odorless, and extremely dangerous. All engines, generators, and fuel burning appliances produce CO as exhaust. Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH. Signs of CO poisoning include: • Headache • Nausea • Dizziness • Drowsiness CO poisoning causes a significant number of boating deaths each year.
CHAPTER 1: ABOUT THIS MANUAL 5 Sources of CO Sources of CO include: a. Using the engine or generator when the boat is moored in a confined space. b. Mooring close to another boat that is running its engine, generator, or any other CO source. c. Running the boat with the trim angle of the bow too high. d. Running the boat without through ventilation (station wagon effect). To correct stationary situations (a) and/or (b): • Close all windows, portlights and hatches.
6 CHAPTER 1: ABOUT THIS MANUAL Warning Labels Your boat is affixed with various safety labels at the time of manufacture. These labels are to alert you and your passengers to potentially hazardous situations. Make sure that all operators and passengers read and understand all of these labels. If you suspect that a warning label is damaged or missing, contact an authorized Maxum Marine dealer for a replacement. Warning Label Locations NOTE: LOCATIONS OF WARNING LABELS MAY BE DIFFERENT THAN INDICATED.
CHAPTER 1: ABOUT THIS MANUAL 7 Warning Label Locations, continued QUALIFIED OPERATOR WARNING DOCKING SYSTEM SYSTEM WARNING (IF EQUIPPED) EMERGENCY SHUTDOWN WARNING BLOWER WARNING MAXIMUM CAPACITY WARNING Sport Deck • Owner’s Manual Supplement
8 CHAPTER 1: ABOUT THIS MANUAL Hazard Warning Symbols The hazard warning symbols shown below are used throughout this supplement to call attention to potentially dangerous situations that could lead to either personal injury or product damage. Read these warnings and follow all safety instructions.
9 CHAPTER 2: FEATURES / SYSTEMS Helm Console SPEEDOMETER LED MULTI FUNCTION DISPLAY TEMP TRIM OIL TACHOMETER FUEL RIGHT TOUCH PANEL VOLT CONTROL MAX™ JOYSTICK (IF EQUIPPED) LEFT TOUCH PANEL ! WARNING! FIRE & EXPLOSION HAZARD! Fuel vapors can explode resulting in injury or death. Before starting the engine: • Check the engine compartment bilge for fuel or vapors. • Run the blower for four minutes and make sure the blower is running.
10 CHAPTER 2: FEATURES / SYSTEMS Touch Panel Controls BILGE PUMP WATER PUMP ACCESSORY * SEE PREVIOUS PAGE FOR KEYLESS IGNITION INSTRUCTIONS CONTROL MAX™ (IF EQUIPPED) LOCK LED BLOWER *START *STOP *USER CODE RUN BUTTONS LED Bilge Pump • Press the button once - Bilge pump turns on. • Press a second time - Bilge pump turns off. Accessory - Controls the operation of a switched 12-volt accessory. It will only operate when the system is in the accessory mode.
CHAPTER 2: FEATURES / SYSTEMS LCD SET LCD MODE 11 COURTESY NAVIGATION & LIGHTS ANCHOR LIGHTS HORN STEREO CONTROLS Horn: • Press and hold the button - Horn sounds. Release to stop. Navigation & Anchor Lights • Press the button once - Navigation and anchor lights turn on. • Press a second time - Navigation lights turn off. Anchor lights remain on. • Press a third time - Navigation lights turn on. Anchor lights turn off. • Press a fourth time - Navigation lights off. Anchor lights off.
12 CHAPTER 2: FEATURES / SYSTEMS Dash Programming S Use the M “LCD Mode” switch to toggle through the 7 basic settings. Press both M “LCD Mode” and S “LCD Set” at the same time to enter or change values. Arrow(s) show current function. M Clock M and S Depth, Ft/M M and S Distance Log Trip Log M and S To Reset to 0.0 Total Hours Trip Hours Seawater Temp (option) Sport Deck • Owner’s Manual Supplement M and S To Reset to 0.
CHAPTER 2: FEATURES / SYSTEMS S to set Hours M to go to Minutes S to set Minutes S decreases Depth Alarm Value-M to next 13 M to go to 24:12 S to Select M to exit S increases Depth Alarm Value-M to next S to Select Feet or Meters M to next S to Select Depth ON or OFF Note Setting Depth to METERS will change Distance and Trip logs to km (kilometers) and Seawater Temp (option) to C (centigrade) Note If you see ProG on the display you have entered the programming mode. Turn the key off to exit.
14 CHAPTER 2: FEATURES / SYSTEMS Electrical System (12 Volt DC) Thoroughly read and understand this section, the electrical sections of the Sport Boat Owner’s Manual and all accessory manuals included in your boat’s owner’s packet. Wiring diagrams are provided in Chapter 4 of this supplement. ! DANGER! EXTREME FIRE, ELECTRIC SHOCK and EXPLOSION HAZARD! To minimize the risks of fire, electric shock and explosion: • NEVER install knife switches or other arcing devices in the fuel compartments.
CHAPTER 2: FEATURES / SYSTEMS 15 NOTICE Electrical connections are prone to corrosion. To reduce corrosion caused electrical problems, keep all electrical connections clean and apply a spray-on protectant that is designed to protect connections from corrosion. Battery Shutoff Switch Key STARBOARD SIDE OF ENGINE COMPARTMENT BATTERY BATTERY SHUTOFF SWITCH KEY Your boat is equipped with a red battery shutoff switch key.
16 CHAPTER 2: FEATURES / SYSTEMS Control Max Docking System Electrical Components (if equipped) VIEW OF ENGINE COMPARTMENT CONTROL MAX CIRCUIT BREAKERS (TYPICAL) PUSH TO TEST PUSH TO RESET BATTERY CHARGE EQUALIZER 50 AMP CIRCUIT BREAKERS ELECTRONIC CONTROL UNIT 150 AMP CIRCUIT BREAKERS If your boat is equipped with the Control Max Docking System, it has two additional circuit breakers, a battery charge equalizer, and an electronic control unit.
CHAPTER 2: FEATURES / SYSTEMS 17 Control Max Docking System (if equipped) If your boat is equipped with the Control Max Docking System, read and understand the Mercury Docking System Operation, Maintenance & Warranty Manual. Carefully follow all cautions and warnings.
18 CHAPTER 2: FEATURES / SYSTEMS Control Max Warning Labels Navigation and Interior Lights Read the navigation light section of the Sport Boat Owner’s Manual. The navigation and interior lights supplied with your boat are of top quality, but you should be aware that failure may periodically occur for a variety of reasons: • • • • There may be a blown fuse - replace the fuse in the switch panel. The bulb may be burned out - carry spare bulbs for replacement.
CHAPTER 2: FEATURES / SYSTEMS 19 Depth Finder Your boat may come equipped with a depth finder. It will provide you with measurements of water depth beneath the boat and in many cases it may help you locate schools of fish. The depth finder comes with its own manual. Read this manual carefully before using the unit. ! WARNING! DO NOT use the depth finder as a navigational aid to prevent collision, grounding, boat damage or personal injury.
20 CHAPTER 2: FEATURES / SYSTEMS Hull Exterior Hardware & Drains MAX UM BOW EYE CONTROL MAX THRUSTER TUNNEL (IF EQUIPPED) SINK DRAIN UM MAX BOW EYE BILGE PUMP DRAIN CONTROL MAX THRUSTER TUNNEL (IF EQUIPPED) STERN EYES TRANSOM LADDER TYPICAL TRANSOM CONTROL MAX THRUSTER TUNNEL (IF EQUIPPED) GARBOARD DRAIN Sport Deck • Owner’s Manual Supplement CONTROL MAX THRUSTER TUNNEL (IF EQUIPPED) TRANSOM PLATFORM SUPPORTS
CHAPTER 2: FEATURES / SYSTEMS 21 Quick Oil Drain System All stern drive models are equipped with a quick oil drain system. To drain the engine oil: 1. Remove the boat from the water. 2. Unscrew the garboard drain plug. 3. Pull the draw cord until the oil drain plug and the oil drain hose slide out of the garboard drain. 4. Place the end of the oil drain hose into a suitable container. 5. Unscrew the oil drain plug and drain the engine oil. 6. Replace the oil drain plug. 7.
22 CHAPTER 2: FEATURES / SYSTEMS Fuel System ! WARNING! FIRE/EXPLOSION HAZARD It is very important that the fuel system be inspected thoroughly the first time it is filled and then at each subsequent filling. For your safety and the safety of your passengers, the fueling instructions in the Sport Boat Owner’s Manual must be followed. ! CAUTION! Avoid the storage or handling of gear near the fuel lines, fittings and tank. Fuel Fills and Vents Fuel fills are located on the aft port deck.
CHAPTER 2: FEATURES / SYSTEMS 23 Bilge Blower ! WARNING! FIRE/EXPLOSION HAZARD Operation of the blower system is NOT A GUARANTEE that explosive fumes have been removed. If you smell any fuel, DO NOT start the engine. If the engine is already running, immediately shut off the engine and all electrical accessories. Investigate immediately. DO NOT obstruct or modify the ventilation system.
24 CHAPTER 2: FEATURES / SYSTEMS Bilge Pump BILGE PUMP SYSTEM Your boat has one impeller-type bilge pump. The bilge pump is automatically controlled by a float switch (see "Autofloat Switch" on page 25). The bilge pump can also be controlled by a switch on the dash. FLOAT SWITCH Check the bilge pump often to make sure it is working properly. To check the bilge pump: BILGE PUMP • Turn on the dash-mounted switch and make sure that water in the bilge is pumped overboard.
CHAPTER 2: FEATURES / SYSTEMS 25 Autofloat Switch An electromagnetic float (autofloat) switch automatically turns on the bilge pump whenever bilge water rises above a preset level. An autofloat switch is mounted next to the bilge pump. The autofloat switch is wired directly to the battery and will normally function even when the boat is completely shut down and left unattended.
26 CHAPTER 2: FEATURES / SYSTEMS Fresh Water System Your boat has a fresh water system. This system features a cockpit sink spray faucet and an aft deck shower and an optional forward deck shower. To turn on this pressure-type (demand) system, push the water pump button located on the dash. Push the button a second time to turn the water pump off. Turn the pump off when the boat is not in use and/or when the water tank is empty. Inspect and clean the water filter, located on the water pump, often.
CHAPTER 2: FEATURES / SYSTEMS 27 Marine Head With Dockside Pump-out If your boat features a marine head and pump-out system, carefully read the manufacturer’s owner’s manual supplied in your owner’s packet. WASTE TANK VENT FITTING PUMP-OUT FITTING PUMP-OUT HOSE WASTE TANK VENT HOSE GUNNEL FLANGE MARINE HEAD Portable Toilet Your boat may feature a portable toilet. Read and follow the manufacturer’s operating instructions supplied in your owner’s packet before using your portable toilet.
28 CHAPTER 2: FEATURES / SYSTEMS Canvas Top CAUTION! ! Canvas tops are not designed for highway speeds. Before towing, take down and securely stow the convertible top, side curtains and back cover.
CHAPTER 2: FEATURES / SYSTEMS 29 Installing the Canvas 1. Slide the end eyes of the main bow (A) into the deck hinges and insert the securing pins. 2. Raise the main bow and slide the end eyes of the aft supports (B) into the deck hinges and insert the securing pins. 3. Pull the secondary bow (C) forward and slide the forward brace (D) windshield hinges over the windshield frame and insert securing pins. 4. Install the port stern support (D).
30 CHAPTER 3: ELECTRICAL ROUTINGS Deck Routing NOTE: VIEW IS OF THE UNDERSIDE OF THE DECK PORT DOCK LIGHT (OPTION) STARBOARD DOCK LIGHT (OPTION) PORT BOW LIGHT STARBOARD BOW LIGHT SPEAKER DOME LIGHT COURTESY LIGHT HORN STEREO CIRCUIT BREAKERS DASH 12 VOLT RECEPTACLE DOME LIGHT COURTESY LIGHT SPEAKER SPEAKER WATER PUMP 12 VOLT RECEPTACLE SHIFTER FIRE SYSTEM (OPTION) COURTESY LIGHT STERN LIGHT STEREO MEMORY SPEEDO FUEL FILL GROUND TRIM PUMP GROUND BAR ENGINE PLUG DECK PLUG Sport Deck • O
CHAPTER 3: ELECTRICAL ROUTINGS 31 Hull Routing GROUND ON ENGINE TO DECK HARNESS BLOWER BATTERY CHARGER STARTER ON ENGINE BILGE PUMP AND FLOAT SWITCH FUEL TANK GROUND ON BATTERY BATTERY SWITCH POSITIVE TERMINAL ON BATTERY AFT Control Max System Battery Connections (if equipped) 3 X 12 VOLT BATTERIES CONTROL BOX CIRCUIT BREAKER TO CONTROL MAX HARNESS GROUND ON ENGINE AFT Sport Deck • Owner’s Manual Supplement
32 CHAPTER 4: WIRING DIAGRAMS 12 Volt DC System Sport Deck • Owner’s Manual Supplement
CHAPTER 4: WIRING DIAGRAMS 33 Control Max System (if equipped) BOW = CONNECTION = FUSE - + = BATTERY DASH SWITCH DASH PLUG PORT STBD 6 BATTERY CHARGER FUEL BP 150A FUEL FILL BLOWER TRIM PUMP GROUND ANCHOR LIGHT Sport Deck • Owner’s Manual Supplement
Owner’s Notes
Owner’s Notes
Owner’s Notes
