Installation manual
TABLE OF CONTENTS
WARNINGS ........................................................................................................................... 3
SAFETY INSTRUCTIONS .................................................................................................... 3
RCM-1250 C INSTALLATION PARTS BOX ......................................................................... 4
RCM-1600 C INSTALLATION PARTS BOX ......................................................................... 5
PREPARING VEHICLE BODY .............................................................................................. 6
POSITIONING LIFTGATE ..................................................................................................... 8
WELDING LIFTGATE TO VEHICLE...................................................................................... 9
INSTALLING PUMP & PUMP BOX ..................................................................................... 17
ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED) ................ 19
RUNNING POWER CABLE ................................................................................................ 25
FRAMELESS - REFRIGERATION/SMOOTH UNDERSIDE TRAILER ............................... 26
FRAMELESS - DRY VAN TRAILER .................................................................................... 27
CONNECT POWER CABLE ............................................................................................... 28
CONNECT GROUND CABLE ............................................................................................. 29
CONNECT CONTROL WIRING .......................................................................................... 31
CONNECT RETURN HOSE ................................................................................................ 32
CONNECT POWER CABLE TO BATTERY ........................................................................ 33
ADJUST DRIVE CHAINS (ABOVE BED MODELS) ............................................................ 36
CHECKING HYDRAULIC FLUID ........................................................................................ 37
ATTACHING DECALS ......................................................................................................... 39
TOUCHUP PAINT ............................................................................................................... 40
HYDRAULIC SYSTEM DIAGRAM ...................................................................................... 41
ELECTRICAL SYSTEM DIAGRAM ..................................................................................... 42
OPTIONS ............................................................................................................................ 43
RECOMMENDED LIFTGATE POWER CONFIGURATION ................................................ 44