Installation manual

TABLE OF CONTENTS
WARNINGS ........................................................................................................................... 3
SAFETY INSTRUCTIONS .................................................................................................... 3
RCM-1250 C INSTALLATION PARTS BOX ......................................................................... 4
RCM-1600 C INSTALLATION PARTS BOX ......................................................................... 5
PREPARING VEHICLE BODY .............................................................................................. 6
POSITIONING LIFTGATE ..................................................................................................... 8
WELDING LIFTGATE TO VEHICLE...................................................................................... 9
INSTALLING PUMP & PUMP BOX ..................................................................................... 17
RUNNING POWER CABLE ................................................................................................ 19
CONNECT POWER CABLE ............................................................................................... 20
CONNECT GROUND CABLE ............................................................................................. 21
RUNNING CONTROL WIRING ........................................................................................... 23
CONNECT CONTROL WIRING .......................................................................................... 25
CONNECT RETURN HOSE ................................................................................................ 26
CONNECT POWER CABLE TO BATTERY ........................................................................ 27
ADJUST DRIVE CHAINS (ABOVE BED MODELS) ............................................................ 30
CHECKING HYDRAULIC FLUID ........................................................................................ 31
ATTACHING DECALS ......................................................................................................... 33
TOUCHUP PAINT ............................................................................................................... 34
HYDRAULIC SYSTEM DIAGRAM ...................................................................................... 35
ELECTRICAL SYSTEM DIAGRAM ..................................................................................... 36
OPTIONS ............................................................................................................................ 37
RECOMMENDED LIFTGATE POWER CONFIGURATION ................................................ 38