Brochure

ManualsBrandsMaxitrol ManualsHeating Supplies10-22" WC Red Spring for 325-5A Regulators

CATALOG

Edition

Summary of content (68 pages)

PAGE 1
CATALOG 2nd Edition
PAGE 2
DRAFT 09.18.2013 Service and installation must be performed by a trained/experienced service technician. All products used with combustible gas must be installed and used strictly in accordance with the instructions of the Original Equipment Manufacturer (OEM) and with all applicable government codes and regulations, e.g. plumbing, mechanical, and electrical codes and practices. Maxitrol products should be installed and operated in accordance with Maxitrol Safety Warning Instructions.
PAGE 3
DRAFT 09.18.2013 G as P ressure R egulator C atalog Appliance Regulators RV Series Appliance Regulators: Rubber Seat Poppet Design.....................................................4-9 RV Series Appliance Regulators: Straight-Thru-Flow Design...................................................10-13 325 Series Appliance Regulators: Lever Acting Design..........................................................14-17 R/RS Series Appliance Regulators: Balanced Valve Design......................................
PAGE 4
DRAFT 09.18.2013 RV SERIES Rubber Seat Poppet Design The compact RV poppet regulators are designed primarily for main burner and pilot load applications. Typical applications include residential and commercial cooking appliances, barbecues, hearth products, and pilot lines. Maxitrol rubber seat poppet models offer the ultimate in design features and performance capabilities to meet your specific appliance or utility requirements. RV47 Specifications Pipe Sizes......................................
PAGE 5
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US UA.TR.012-13 Model Designations Models having a suffix letter or a combination of suffix letters listed below indicates the design modifications described. A.............Limited spring adjustment (RV47A & CV47A**, short stack*). C.............Convertible regulators***; preset to deliver outlet pressures for either natural or LP gases. (RV20, RV47, RV48, CV47) D.............Integral ball check limiting device; permits higher maximum individual load.
PAGE 6
DRAFT 09.18.2013 RV SERIES Rubber Seat Poppet Design Capacities and Pressure Drop Capacities expressed in Btu/h (m3/h) @ 0.64 sp gr gas Model Pipe Size Pressure Drop @ 0.3” w.c. or (0.07 kPa) Range of Regulation Main Burner Main Burner & Pilot Fixed Orifice Ball Check Device 20,000 (0.56) --- 1/8” x 1/8”* 14,800 (0.42) 3/16” x 3/16”Loxit 8,800 (0.25) RV20 1/4” x 1/4” 3/8” x 3/8”* 30,000 (0.85) 65,000 (1.84) 50,000 (1.4) 30,000 (0.85) --- RV20C 1/4” x 1/4” 3/8” x 3/8” 30,000 (0.
PAGE 7
DRAFT 09.18.2013 APPLIANCE REGULATORS Spring Selection Chart: inches w.c. (kPa) Model Available Springs RV12 1.5 to 3* (0.37 to 0.75) Brown 2.8 to 5.2 (0.69 to 1.3) Plated --- 4 to 8 (1 to 2) Orange --- --- --- --- 6 to 10 8 to 12 (1.5 to 2.5) (2 to 3) Red Blue --- RV20 1 to 3.5* (0.25 to 0.9) Brown 2.8 to 5.2 (0.69 to 1.3) Plated --- 4 to 8 (1 to 2) Orange --- --- --- --- 6 to 10 8 to 12 (1.5 to 2.5) (2 to 3) Red Blue 9 to 12** (2.25 to 3) Plated RV47 CV47 1 to 3.5* (0.25 to 0.
PAGE 8
DRAFT 09.18.2013 RV SERIES Rubber Seat Poppet Design Dimensions Model Pipe Size Vent Swing Radius RV12 1/8” 3/16”Loxit Integral Vent Limiting Orifice “L” RV20 1/4”, 3/8” Integral Vent Limiting Orifice “L” or 5/16-24 “V” 3/8”, 1/2” Integral Vent Limiting Orifice “D” or “L” suffix RV47 CV47 RV47A CV47A RV48 1/2”, 3/4” Integral “L” or 1/8” NPT, 12A04 or 12A06 vent limiting device Dimensions A B C D 1.4” (35 mm) 1.7” (43 mm) 0.4” (10 mm) 1.7” (43 mm) 1.4” (35 mm) 1.6” (41 mm) 2.
PAGE 9
DRAFT 09.18.2013 APPLIANCE REGULATORS Rubber Seat Poppet Design 1 1 Seal Cap 2 Seal Cap Gasket 3 Spring 4 Top Housing 5 Diaphragm 10 6 Stem & Valve 11 7 Adjusting Screw 8 Stack 9 Vent 10 Diaphragm Plate 11 Rubber Seat 12 Bottom Housing 13 Dust Cap 13 2 7 3 8 9 4 5 6 12 NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 10
DRAFT 09.18.2013 RV SERIES Straight-Thru-Flow Design Maxitrol’s original straight-thru-flow (STF) design regulators are non-lockup type regulators for high capacities at low inlet pressures. The difference between STF design and other type regulators is the conical valve. The cone principal permits gas to flow straight through the regulator without changing directions. Frictional flow resistance is reduced, resulting in greater capacity.
PAGE 11
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US UA.TR.012-13 Capacities and Pressure Drop Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Pipe Size CSA MAX RV52 1/2” x 1/2” 3/4” x 3/4” RV53 Model Pressure Drop - inches w.c. (kPa) 0.1 (0.02) 0.2 (0.04) 0.3 (0.07) 0.4 (0.10) 0.5 (0.12) 0.6 (0.15) 0.7 (0.17) 0.8 (0.20) 0.9 (0.22) 1.0 (0.25) 2.0 (0.5) 3.0 (0.75) 4.0 (1.0) 450 (12.7) 151 (4.2) 214 (6.1) 262 (7.4) 302 (8.5) 338 (9.5) 370 (10.5) 400 (11.3) 427 (12.1) 453 (12.
PAGE 12
DRAFT 09.18.2013 RV SERIES Straight-Thru-Flow Design Dimensions Model Pipe Size Vent Connection RV52 1/2”, 3/4” 1/8” NPT RV53 3/4”, 1” RV61 RV81 Dimensions Swing Radius A B C 3.6” (91 mm) 4.9” (124 mm) 3.2” (81 mm) 3.3” (83 mm) 1.3” (32 mm) 1/8” NPT 3.9” (99 mm) 5.2” (132 mm) 3.8” (95 mm) 3.9” (99 mm) 1.3” (33 mm) 1”, 1 1/4” 1/8” NPT 4.8” (122 mm) 6.4” (164 mm) 4.4” (111 mm) 5.4” (138 mm) 1.6” (41 mm) 1 1/4”, 1 1/2” 3/8” NPT 6.4” (162 mm) 8.
PAGE 13
DRAFT 09.18.2013 APPLIANCE REGULATORS Straight-Thru-Flow Design 1 7 1 Welch Plug/Seal Cap 2 Vibration Resistant Adjusting Screw 3 Top Housing 4 Diaphragm 5 Stem 6 Bottom Housing 7 Seal Cap Gasket 8 Stack 9 Spring 10 Vent Connection 11 Diaphragm Plates 12 Valve 13 Bottom Plate Gasket 14 Bottom Plate 2 8 9 10 3 11 4 5 6 12 13 14 NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 14
DRAFT 09.18.2013 325 SERIES Lever Acting Design Maxitrol’s 325 Series pounds to inches regulators are for use on residential, commercial, and industrial applications. The 325 Series features a high leverage valve linkage assembly to deliver positive dead-end lockup. The regulators are capable of precise control from full flow down to pilot flow. 325-3 Specifications Pipe Sizes...................................... 3/8” to 2” threaded connections with NPT or ISO7-1 threads. Housing Material...............
PAGE 15
DRAFT 09.18.2013 APPLIANCE REGULATORS ® Capacities: based on 1” w.c. pressure drop, from set point** C US UA.TR.012-13 Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Pipe Size 325-3 3/8” x 3/8” 1/2” x 1/2” 1/2” x 1/2” 3/4” x 3/4” 1” x 1” 325-5 325-7A 1 1/4” x 1 1/4” 1 1/2” x 1 1/2” 1 1/2” x 1 1/2” 2” x 2” 325-9 Operating Inlet Pressure Outlet Pressure Set Point CSA MAX CFH 4.0” w.c. (1.0 kPa) 150 (4.2) 160 (4.5) 190 (5.4) 7.0” w.c. (1.7 kPa) 150 (4.2) 120 (3.4) 10.0” w.c.
PAGE 16
DRAFT 09.18.2013 325 SERIES Lever Acting Design Dimensions Dimensions Model Pipe Size Vent Connection Swing Radius A B C 325-3 3/8”, 1/2” 1/8” NPT 3” (76 mm) 3.5” (89 mm) 4.2” (108 mm) 3.9” (98 mm) 325-5 1/2”, 3/4”, 1” 3/8” NPT 4.9” (124 mm) 5.3” (133 mm) 5.9” (149 mm) 5.4” (138 mm) 325-7A 1 1/4”, 1 1/2” 1/2” NPT 6.1” (156 mm) 7.3” (184 mm) 8” (203 mm) 7” (178 mm) 1 1/2”, 2” 1/2” NPT 7.8” (198 mm) 9.4” (239 mm) 10.8” (274 mm) 9.
PAGE 17
DRAFT 09.18.2013 APPLIANCE REGULATORS A A 325-7A 325-9 Lever Acting Design 1 Seal Cap 2 Stack 3 Top Housing 4 Rubber Valve 5 Valve Seat 6 Seal Cap Gasket 7 Adjusting Screw 8 Spring 4 9 Vent Connection 5 10 Diaphragm 11 Diaphragm Plates 12 Bottom Housing 1 2 6 7 8 9 3 10 11 12 NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 18
DRAFT 09.18.2013 R/RS SERIES Balanced Valve Design The R & RS series’ double diaphragm balanced valve design makes it possible to maintain steady outlet pressure control with widely varying inlet pressures. The regulator is physically small yet has exceptional capacity characteristics. R & RS series regulators are intended for use with both main burner and pilot load applications. They are ideally suited for use with infrared heaters and pilot lines on large industrial heaters and boilers.
PAGE 19
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US UA.TR.012-13 Capacities and Pressure Drop Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Pressure Drop - inches w.c. (kPa) Model Pipe Size 0.2 (0.05) 0.4 (0.10) 0.6 (0.15) 0.8 (0.20) 1.0 (0.25) 1.5 (0.37) 2.0 (0.50) 2.5 (0.62) 3.0 (0.75) 3.5 (0.87) 4.0 (1.0) 3/8” x 3/8” 77 (2.3) 110 (3.1) 134 (3.8) 155 (4.3) 174 (4.9) 212 (5.9) 245 (6.9) 274 (7.7) --- --- --- 1/2” x 1/2” 86 (2.4) 121 (3.4) 148 (4.1) 172 (4.82) 192 (5.
PAGE 20
DRAFT 09.18.2013 R/RS SERIES Balanced Valve Design Dimensions Model Pipe Size Vent Connection Swing Radius R400(S) 3/8”, 1/2” 1/8” NPT R500(S) 1/2”, 3/4” R600(S) 3/4”, 1” Dimensions A B C D 2.4” (60 mm) 3.3” (83 mm) 2” (51 mm) 2” (51 mm) 0.9” (24 mm) 1/8” NPT 3.6” (90 mm) 4.7” (119 mm) 3.1” (79 mm) 3” (76 mm) 1.2” (30 mm) 1/8” NPT 4.3” (110 mm) 5.7” (145 mm) 3.9” (99 mm) 4” (103 mm) 1.
PAGE 21
DRAFT 09.18.2013 APPLIANCE REGULATORS R/RS Balanced Valve Design 1 7 2 8 9 10 3 4 11 5 6 12 13 1 Welch Plug/Seal Cap 2 Vibration Resistant Adjusting Screw 3 Top Housing 4 Regulating Diaphragm 5 Stem & Valve 6 Bottom Housing 7 Seal Cap Gasket 8 Stack 9 Spring 10 Vent Connection 11 Balancing Diaphragm 12 Bottom Plate Gasket 13 Bottom Plate NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 22
DRAFT 09.18.2013 210 SERIES Balanced Valve Design The 210 series is a lockup type regulator. The balanced valve design makes it possible to maintain steady outlet pressure control with widely varying inlet pressures. The regulator has an integrated dampening mechanism in the breather outlet and the sensing tube to improve regulating stability and reduce hunting tendencies. The 210 series provides precise regulation over a wide range of pressures and flow rates.
PAGE 23
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US UA.TR.012-13 Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model 210D Pipe Size Inlet Pressure Outlet Pressure - inches w.c. (kPa) 2.0 (0.5) 4.0 (1.0) 6.0 (1.5) 9.0 (2.25) 12 (3.0) 16 (4.0) 20 (5.0) 24 (6.0) 28 (7.0) 8.0” w.c. 2400 (68.0) 1900 (53.8) 1300 (36.8) --- --- --- --- --- --- 0.5 psi 3400 (96.3) 3100 (87.8) 2700 (76.5) 2200 (62.3) --- --- --- --- --- 0.75 psi 3500 (99.
PAGE 24
DRAFT 09.18.2013 210 SERIES Balanced Valve Design Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Pipe Size Inlet Pressure Outlet Pressure - inches w.c. (kPa) 2.0 (0.5) 8.0” w.c. 3000 (84.9) 210D 1 1/4” x 1 1/4” 4.0 (1.0) 6.0 (1.5) 2400 (68.0) 1700 (48.1) 9.0 (2.25) 12 (3.0) 16 (4.0) 20 (5.0) 24 (6.0) 28 (7.0) --- --- --- --- --- --- --- --- --- --- --- --- --- --- 0.5 psi 4000 (113) 3905 (111) 3400 (96.3) 2700 (76.5) 0.
PAGE 25
DRAFT 09.18.2013 APPLIANCE REGULATORS Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Pipe Size Inlet Pressure Outlet Pressure - inches w.c. (kPa) 2.0 (0.5) 4.0 (1.0) 6.0 (1.5) 9.0 (2.25) 12 (3.0) 16 (4.0) 20 (5.0) 24 (6.0) 28 (7.0) --- --- --- --- --- --- 0.5 psi 6300 (178) 5750 (163) 5150 (146) 4050 (115) --- --- --- --- --- 0.
PAGE 26
DRAFT 09.18.2013 210 SERIES Balanced Valve Design Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Pipe Size Inlet Pressure Outlet Pressure - inches w.c. (kPa) 2.0 (0.5) 4.0 (1.0) 8.0” w.c. 10400 (294) 8500 (241) 6.0 (1.5) 9.0 (2.25) 12 (3.0) 16 (4.0) 20 (5.0) 24 (6.0) 28 (7.0) 6000 (170) --- --- --- --- --- --- --- --- --- --- --- --- --- --- 0.5 psi 14700 (416) 13410 (380) 12000 (340) 9500 (269) 0.
PAGE 27
DRAFT 09.18.2013 APPLIANCE REGULATORS Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model 210J Pipe Size Inlet Pressure Outlet Pressure - inches w.c. (kPa) 2.0 (0.5) 4.0 (1.0) 6.0 (1.5) 9.0 (2.25) 12 (3.0) 16 (4.0) 20 (5.0) 24 (6.0) 28 (7.0) 8.0” w.c. 20800 (589) 17000 (481) 12000 (339) --- --- --- --- --- --- 0.5 psi 29500 (835) 27000 (764) 24000 (680) 19000 (538) --- --- --- --- --- 0.
PAGE 28
DRAFT 09.18.2013 210 SERIES Balanced Valve Design Pressure Drop: inches w.c. (kPa) Flow Rate CFH (m3/h) 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 45000 50000 55000 (14.2) (28.3) (42.5) (56.6) (70.8) (85.0) (99.
PAGE 29
DRAFT 09.18.2013 APPLIANCE REGULATORS Spring Selection Chart: inches w.c. (kPa) Model Other Springs CSA Certified Springs 210D 1 to 3.5 2 to 5 3 to 6 3 to 8 (0.25 to 0.9) (0.5 to 1.25) (0.75 to 1.5) (0.75 to 2) Brown Plated Plated Pink 4 to 8 (1 to 2) Orange 4 to 12 (1 to 3) Violet 5 to 12 (1.25 to 3) Blue 5 to 15 (1.25 to 3.7) Green 10 to 22 (2.5 to 5.5) Red 15 to 30 (3.7 to 7.5) Yellow 20 to 42 (5 to 10.5) Black 210E 1 to 3.5 2 to 5 3 to 6 3 to 8 (0.25 to 0.9) (0.5 to 1.25) (0.75 to 1.
PAGE 30
DRAFT 09.18.2013 210 SERIES Balanced Valve Design Dimensions Model Pipe Size Vent Connection Swing Radius 210D 1”, 1 1/4”, 1 1/2” 3/8” NPT 210E 1 1/2”, 2” 210G 210J Dimensions A B C D 5.4” (138 mm) 9” (228 mm) 7” (178 mm) 6” (152 mm) 2.4” (60 mm) 1/2” NPT 8.3” (211 mm) 11.3” (286 mm) 9.1” (232 mm) 8” (203 mm) 2.9” (75 mm) 2 1/2”, 3” 3/4” NPT 11.9” (302 mm) 16.5” (419 mm) 13.5” (343 mm) 11.8” (300 mm) 4.6” (116 mm) 4” 3/4” NPT 18.4” (467 mm) 24.
PAGE 31
DRAFT 09.18.2013 APPLIANCE REGULATORS 210 Balanced Valve Design 1 2 1 Welch Plug/Seal Cap 2 Vibration Resistant Adjusting Screw 3 Top Housing 4 Regulating Diaphragm 5 Stem & Valve 6 Bottom Housing 7 Seal Cap Gasket 8 Stack 9 Spring 10 Vent Connection 11 Diaphragm Plates 12 Balancing Diaphragm 13 Sensing Tube 14 Bottom Plate Gasket 15 Bottom Plate 7 8 9 10 3 4 5 11 12 13 6 14 15 NOTE: Diagrams are graphical representations only and may differ from actual product.
PAGE 32
DRAFT 09.18.2013 RZ and 210Z Zero Governor Design Both the RZ and 210Z series are adaptable for air-gas mixing applications. Because of the balanced valve construction, Z-models offer superior performance at an economical price compared with other types of atmospheric regulators. Maxitrol’s RZ and 210Z Zero Governor model regulators are used for flow control of burners, nozzel mixers, mixing tees and proportional premixers. 210EZ Specifications Pipe Sizes...................................
PAGE 33
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US UA.TR.012-13 Capacities and Pressure Drop Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Pressure Drop - inches w.c. (kPa) Model Number Pipe Size 0.2 (0.05) 0.4 (0.10) 0.6 (0.15) 0.8 (0.20) 1.0 (0.25) 1.5 (0.37) 2.0 (0.50) 2.5 (0.62) 3.0 (0.75) 3.5 (0.87) 4.0 (1.0) 3/8” x 3/8” 77 (2.16) 110 (3.08) 134 (3.75) 155 (4.34) 174 (4.87) 212 (5.94) 245 (6.86) 274 (7.67) -- -- -- 1/2” x 1/2” 86 (2.41) 121 (3.39) 148 (4.14) 172 (4.
PAGE 34
DRAFT 09.18.2013 RZ and 210Z Zero Governor Design Capacities and Pressure Drop Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Number 210DZ 210EZ 210GZ 210JZ Pressure Drop - inches w.c. (kPa) unless noted Pipe Size 0.1 0.3 (0.025) (0.075) 0.5 (0.125) 1.0 (0.25) 3.0 (0.75) 5.0 (1.25) 7.0 (1.74) 0.5 psi (3.45) 0.75 psi (5.17) 1 psi (6.89) 1.5 psi (10.34) 1” x 1” -- -- -- 900 (25.2) 1600 (44.8) 2000 (56.0) 2400 (67.2) 3300 (92.
PAGE 35
DRAFT 09.18.2013 APPLIANCE REGULATORS Spring Selection: inches w.c (kPa) Model R400Z R500Z R600Z Model 210DZ 210EZ 210GZ 210JZ Outlet Pressure Range -1.5 to 1.0 (-0.37 to 0.25) -1.0 to 2.5 (-0.25 to 0.62) -1.0 to 1.5 (-0.25 to 0.37) Outlet Pressure Range -1.0 to 1.5 (-0.25 to 0.37) -1.0 to 1.5 (-0.25 to 0.37) -1.0 to 1.5 (-0.25 to 0.37) -1.0 to 1.5 (-0.25 to 0.37) NOTE: See pages 56-57 for complete Spring Selection Chart. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 36
DRAFT 09.18.2013 RZ and 210Z Zero Governor Design Dimensions Model Pipe Size Vent Connection Swing Radius R400Z 3/8”, 1/2” 1/8” NPT R500Z 1/2”, 3/4” R600Z Dimensions A B C D 2.4” (60 mm) 3.3” (83 mm) 2” (51 mm) 2” (51 mm) 0.9” (24 mm) 1/8” NPT 3.6” (90 mm) 4.7” (119 mm) 3.1” (79 mm) 3” (79 mm) 1.2” (30 mm) 3/4”, 1” 1/8” NPT 4.3” (109 mm) 5.7” (144 mm) 3.9” (98 mm) 4” (102 mm) 1.5” (37 mm) 210DZ 1”, 1 1/4”, 1 1/2” 3/8” NPT 5.
PAGE 37
DRAFT 09.18.
PAGE 38
DRAFT 09.18.2013 220 SERIES Pilot Loaded Design The 220 series uses a servo-operated design rather than a spring-loaded design and can deliver higher outlet pressures than conventional spring-loaded models. The main diaphragm of the model 220 is loaded with gas pressure instead of spring pressure. A small pilot regulator, located in the upper housing, accurately controls this gas pressure.
PAGE 39
DRAFT 09.18.2013 APPLIANCE REGULATORS Pressure Drop: inches w.c. (kPa) @ 0.64 sp gr gas 220D Flow Rate CFH (m3/h) 220E 220G 220J 1” 1 1/4” 1 1/2” 1 1/2” 2” 2 1/2” 3” 4” 1000 (28.3) 1.90 (0.47) 1.70 (0.42) 1.70 (0.42) --- --- --- --- --- 2000 (56.6) 4.93 (1.23) 3.10 (0.77) 2.90 (0.72) 1.90 (0.47) 1.90 (0.47) --- --- --- 3000 (85.0) 11.10 (2.76) 7.42 (1.85) 5.40 (1.34) 2.90 (0.72) 2.40 (0.60) --- --- --- 4000 (113) 19.70 (4.91) 13.20 (3.29) 11.10 (2.76) 4.
PAGE 40
DRAFT 09.18.2013 220 SERIES Pilot Loaded Design Dimensions Dimensions Model Pipe Size Vent Connection Swing Radius A B C D 220D 1”, 1 1/4”, 1 1/2” 12A06 vent limiting device installed. 8.1” (206 mm) 9.5” (241 mm) 7” (178 mm) 5.5” (140 mm) 8.3” (210 mm) 220E 1 1/2”, 2” 12A06 vent limiting device installed. 8.6” (217 mm) 11.2” (285 mm) 9.1” (232 mm) 7.6” (194 mm) 10” (256 mm) 220G 2 1/2”, 3” 12A06 vent limiting device installed. 10.4” (264 mm) 14.2” (362 mm) 13.5” (343 mm) 10.
PAGE 41
DRAFT 09.18.2013 APPLIANCE REGULATORS Pilot Loaded Design 1 7 2 8 1 Seal Cap 2 Adjusting Screw 3 Top Housing 4 Regulating Diaphragm 5 Stem & Valve 6 Bottom Housing 11 7 Seal Cap Gasket 12 8 Stack 9 Spring 10 Vent Connection 11 Diaphragm Plates 13 12 Balancing Diaphragm 14 13 Counter Spring 14 Bottom Plate 9 10 3 4 5 6 NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 42
DRAFT 09.18.2013 SR SERIES 2 Stage Design A n ideal replacement for dual manifold systems, the SR Series combines gas pressure regulating and flame staging in a single unit. Applications include direct-fired heaters with two speed fans, hi-lo control for outdoor heaters, LP natural gas switchover and industrial processing. SR400 Specifications Pipe Sizes...................................... 3/8” thru 1” threaded connections with NPT or ISO7-1 threads. Housing Material..........................
PAGE 43
DRAFT 09.18.2013 APPLIANCE REGULATORS ® C US Capacities and Pressure Drop: inches w.c. (kPa) Model Number Flow Rate - CFH (m3/h) Pipe Size CSA MAX 100 (2.83) 200 (5.66) 300 (8.50) 400 (11.33) 500 (14.16) 600 (16.99) 750 (21.24) 1000 (28.32) 3/8” x 3/8” 150 (4.2) 0.33 (0.08) 1.30 (0.32) --- --- --- --- --- --- 1/2” x 1/2” 170 (4.8) 0.27 (0.07) 1.10 (0.27) --- --- --- --- --- --- 1/2” x 1/2” 360 (10.2) 0.08 (0.02) 0.30 (0.08) 0.68 (0.17) 1.20 (0.
PAGE 44
DRAFT 09.18.2013 SR SERIES 2 Stage Design Dimensions Model Pipe Size Vent Connection SR400 3/8”, 1/2” SR500 SR600 Dimensions A B C D 1/8” NPT, 12A06 vent limiting device installed. 4” (102 mm) 2” (51 mm) 2.2” (56 mm) 1” (25 mm) 1/2”, 3/4” 1/8” NPT, 12A06 vent limiting device installed. 5.3” (135 mm) 3.2” (81 mm) 3.4” (86 mm) 1.2” (30 mm) 3/4”, 1” 1/8” NPT, 12A06 vent limiting device installed. 7” (178 mm) 3.9” (99 mm) 4” (102 mm) 1.
PAGE 45
DRAFT 09.18.2013 APPLIANCE REGULATORS 2 Stage Design 1 2 7 8 9 3 4 5 10 11 12 6 13 1 Seal Cap 2 Adjusting Screw 3 Top Housing 4 Regulating Diaphragm 5 Stem & Valve 6 Bottom Housing 7 Seal Cap Gasket 8 Stack 9 Spring 10 Diaphragm Plates 11 Balancing Diaphragm 12 Sensing Tube 13 Bottom Plate NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 46
DRAFT 09.18.2013 325-L SERIES Lever Acting Design for 2 psi Piping Systems M axitrol’s 325-L Series line pressure regulators are for 2 psi piping systems. 325 Series regulators are for use on residential, commercial, and industrial applications. The 325 Series features a high leverage linkage assembly to deliver positive dead-end lockup. The regulators are capable of precise regulating control from full flow down to pilot flow. 325-3L Specifications Pipe Sizes...................................
PAGE 47
DRAFT 09.18.2013 LINE REGULATORS ® C US Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Pipe Size 325-3L 3/8” x 3/8” 1/2” x 1/2” 325-5L 1/2” x 1/2” 325-5L 3/4” x 3/4” 1” x 1” 325-7AL 1 1/4” x 1 1/4” 1 1/2” x 1 1/2” 325-9L 1 1/2” x 1 1/2” 2” x 2” Outlet Pressure Set Point Operating Inlet Pressure 1/2 psi (3.4 kPa) 3/4 psi (5.2 kPa) 1 psi (6.9 kPa) 1 1/2 psi (10.3 kPa) 2 psi (13.8 kPa) 7.0” w.c. (1.7 kPa) 145 (4.1) 200 (5.7) 250 (7.1) 250 (7.1) 250 (7.1) 10.
PAGE 48
DRAFT 09.18.2013 325-L SERIES Lever Acting Design for 2 psi Piping Systems Dimensions Model Pipe Size Vent Connection Swing Radius 325-3L 3/8”, 1/2” 1/8” NPT 325-5L 1/2”, 3/4”, 1” 325-7AL 325-9L Dimensions A B C 3” (76 mm) 3.5” (89 mm) 4.2” (108 mm) 3.9” (98 mm) 3/8” NPT 4.9” (124 mm) 5.3” (133 mm) 5.9” (149 mm) 5.4” (138 mm) 1 1/4”, 1 1/2” 1/2” NPT 6.1” (156 mm) 7.3” (184 mm) 8” (203 mm) 7” (178 mm) 1 1/2”, 2” 1/2” NPT 7.8” (198 mm) 9.4” (239 mm) 10.8” (274 mm) 9.
PAGE 49
DRAFT 09.18.2013 LINE REGULATORS A A 325-7AL 325-9L Lever Acting Design 1 2 1 Seal Cap 2 Stack 3 Top Housing 7 4 Rubber Valve 8 5 Valve Seat 6 Seal Cap Gasket 7 Adjusting Screw 8 Spring 9 Vent Connection 10 Diaphragm 11 Diaphragm Plates 12 Bottom Housing 6 9 3 4 10 11 5 12 NOTE: Diagrams are graphical representations only and may differ from actual product. © 2015 Maxitrol Company. All Rights Reserved.
PAGE 50
DRAFT 09.18.2013 325-L SERIES Lever Acting Design with OPDs for 5 psi Piping Systems M axitrol’s 325-L Series line pressure regulators with OPDs are for use on piping systems up to 5 psi. The regulator reduces pounds pressure to a level within the appliance or equipment’s operating supply range. The line regulator is located upstream of equipment already fitted with an appliance regulator. 325-3L47 Specifications Pipe Sizes.....................................
PAGE 51
DRAFT 09.18.2013 LINE REGULATORS ® C US Capacities Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas Model Number Pipe Size 325-3L47 3/8” x 3/8” 325-3L47 1/2” x 1/2” 325-3L48 1/2” x 1/2” 325-5L48 1/2” x 1/2” 325-5L48 3/4” x 3/4” 325-5L600 3/4” x 3/4” 325-5L600 1” x 1” 325-7AL210D 1 1/4” x 1 1/4” 325-7AL210D 1 1/2” x 1 1/2” 325-9L210E 1 1/2” x 1 1/2” 325-9L210E 2” x 2” Operating Inlet Pressure Outlet Pressure Set Point 1/2 psi (3.4 kPa) 3/4 psi (5.2 kPa) 1 psi (6.
PAGE 52
DRAFT 09.18.2013 325-L SERIES Lever Acting Design with OPDs for 5 psi Piping Systems Pressure Drop Pressure Drop expressed in CFH (m3/h) @ 0.64 sp gr gas Model Number Pipe Size Pressure Drop 7” w.c. (1.7 kPa) 1/2 psi (3.4 kPa) 3/4 psi (5.2 kPa) 325-3L47 3/8” x 3/8” 130 (3.6) 185 (5.2) 225 (6.3) 325-3L47 1/2” x 1/2” 135 (3.8) 195 (5.4) 235 (6.6) 325-3L48 1/2” x 1/2” 160 (4.5) 225 (6.3) 275 (7.7) 325-5L48 1/2” x 1/2” 315 (8.8) 450 (12.6) 545 (15.4) 325-5L48 3/4” x 3/4” 325 (9.
PAGE 53
DRAFT 09.18.2013 LINE REGULATORS Lever Acting Design With OPD 6 1 7 2 13 14 8 9 10 3 11 18 19 20 21 15 16 17 22 23 4 24 5 12 25 NOTE: Diagrams are graphical representations only and may differ from actual product.
PAGE 54
DRAFT 09.18.2013 325-L SERIES Lever Acting Design with OPDs for 5 psi Piping Systems Dimensions Model Vent Connection Pipe Size Dimensions Swing Radius A B C 325-3L: 1/8” OPD47: Integral 3” (76 mm) 3.5” (89 mm) 8” (203 mm) 3.9” (99 mm) 1/2” 325-3L: 1/8” OPD48: 1/8” 3” (76 mm) 3.5” (89 mm) 8.5” (216 mm) 3.9” (99 mm) 325-5L48 1/2”, 3/4” 325-5L: 3/8” OPD48: 1/8” 4.4” (112 mm) 5.3” (135 mm) 10” (254 mm) 5.4” (137 mm) 325-5L600 3/4”, 1” 325-5L: 3/8” OPD600: 1/8” 4.4” (112 mm) 5.
PAGE 56
DRAFT 09.18.2013 SPRING SELECTION CHART Model # Part Number Color Code Outlet Pressure (In. w.c.) R1210T-13 R1210T-35* R1210T-48 R1210T-610 R1210T-812 Brown Plated Orange Red Blue 1.0 to 3.5 2.8 to 5.2 4.0 to 8.0 6.0 to 10 8.0 to 12 R2010-13 R2010-35* R2010-48 R2010-610 R2010-812 R2010-912 Brown Plated Orange Red Blue Plated 1.0 to 3.5 2.8 to 5.2 4.0 to 8.0 6.0 to 10 8.0 to 12 9.0 to 12 7 RV20LT R2010T-35* R2010T-48 R2010T-610 R2010T-812 Plated Orange Red Blue 2.8 to 5.2 4.0 to 8.0 6.
PAGE 57
DRAFT 09.18.2013 SPRING SELECTION CHART Model # Part Number Color Code Outlet Pressure (In. w.c.) 325-3 R325C10-26 R325C10-59 R325C10-412* R325C10-711 R325C10-1022 R325C10-1530 R325C10-P12 Plated Plated Violet White Red Yellow Tagged 2.0 to 6.0 5.0 to 9.0 # 4.0 to 12 7.0 to 11 10 to 22 15 to 30 1 psi-2 psi 325-5 R325E10-26A R325E10-59A R325E10-412A* R325E10-711A R325E10-1022A R325E10-1530A R325E10-P12A Plated Plated Violet White Red Yellow Tagged 2.0 to 6.0 5.0 to 9.0 # 4.0 to 12 7.
PAGE 58
DRAFT 09.18.2013 SIZING A REGULATOR See www.maxitrol.com for our Regulator Sizing Program. Please contact Maxitrol directly for more information on sizing a regulator.
PAGE 59
DRAFT 09.18.2013 SIZING A REGULATOR Sizing Examples RUBBER SEAT POPPETS For main burner and pilot load applications. Example: To select an RV type regulator: • Known: Single 150,000 Btu/h main burner; pipe size 1/2”; inlet pressure 7” w.c.; outlet pressure 4” w.c. • Solution: The RV48 (1/2”) has a maximum capacity of 230,000 Bth/h and a maximum individual load of 160,000 Btu/h. The pressure drop at a flow rate of 150,000 Btu/h is 0.4” w.c., well below the available differential of 3” w.c.
PAGE 60
DRAFT 09.18.2013 ACCESSORIES Vent Tube Connector Threaded sleeve - two piece assembly where the nut is tightened inside male connector. • 11A03: connects 1/8” female pipe thread to 1/8” O.D. tubing. • 11A04: connects 1/8” female pipe thread to 1/4” O.D. tubing. Threaded sleeve nut - for RV20V. • 11A08: 5/16-24 threaded sleeve nut for 1/8” O.D. tubing. Compression fitting - where nut and sleeve are slipped over tubing and tightened into fitting body.
PAGE 61
DRAFT 09.18.2013 ACCESSORIES ® C Vent Protector: US ® Designed for outdoor applications. Use on vent opening to protect breather hole from rain, snow, dust, insects and other foreign particles. NOTE: Vent protector MUST be mounted in an upright position. • 13A15: for 1/8” NPT vent. For outdoor use in 325-3, 325-3L, RV48, RV52, RV53, RV61, R500(S)(Z), and R600(S)(Z). • 13A15-5: for 3/8” NPT vent. For outdoor use in 325-5, 325-5L, RV81, 210D. • 13A25: for 1/2” NPT vent.
PAGE 62
DRAFT 09.18.2013 CHOOSING A VENT ACCESSORY NOTE: If vent limiting device is not used, regulator vent must be piped in accordance with government and local codes and regulations. RV12L, RV20L Integral vent limiting orifice with dust cap standard. RV20VL Integral vent limiting orifice with dust cap standard or use 11A08 threaded sleeve nut and run vent line as per code.
PAGE 63
DRAFT 09.18.2013 DEFINITIONS Dead End Lockup Non-Lockup Type Pressure will be maintained within ANSI/CSA limits under no flow conditions. The amount of climb above set point is influenced by inlet pressure, flow rate before no flow condition and piping arrangement. Dead end lockup pressure regulators must be properly sized for desired performance. Under static conditions when no gas is flowing, outlet pressure will rise to line pressure.
PAGE 64
DRAFT 09.18.2013 GF SERIES Gas and Air Filters Gas and air filters protect downstream controls (regulators, automatic shut-off valves) from particulate contamination. Recommended for use upstream of fittings, regulators, and controls. Applications for the residential, commercial cooking, process heating, and industrial burner industries. GF60 Specifications Pipe Sizes........................................ 1/2” to 2” threaded connections with NPT or ISO7-1 threads. Housing Material......................
PAGE 65
DRAFT 09.18.2013 GAS AND AIR FILTERS UA.TR.012-13 Dimensions NPT Model ISO 7-1 Model Pipe Size Pressure GF40-44 GF40M-44 1/2” 100 kPa, 400 kPa GF60-66 GF60M-66 3/4” 100 kPa, 400 kPa GF60-88 GF60M-88 1” 100 kPa, 400 kPa GF80-1010 GF80M-1010 1 1/4” 100 kPa, 400 kPa GF80-1212 GF80M-1212 1 1/2” 100 kPa, 400 kPa GF80-1616 GF80M-1616 2” 100 kPa, 400 kPa Outer Dimensions Model Swing Radius A B C GF40 1.6” (41 mm) 2.1” (53 mm) 2.7” (69 mm) 2.3” (58 mm) GF60 2.6” (66 mm) 3.
PAGE 66
DRAFT 09.18.2013 GF1000 SERIES Gas and Air Filters Gas and air filters protect downstream controls (regulators, automatic shut-off valves) from particulate contamination. Recommended for use upstream of fittings, regulators, and controls. Applications for the residential, commercial cooking, process heating, and industrial burner industries. GF1000MF40 Specifications Pipe Sizes........................................ DN40, DN50, DN65. ASME/ANSI Class 125, 1 1/2” to 2 1/2” flanged.
PAGE 67
DRAFT 09.18.2013 GAS AND AIR FILTERS UA.TR.012-13 Dimensions Model Pipe Size Pressure GF1000MF40 DN40 100 kPa, 400 kPa, 600 kPa GF1000MF50 DN50 100 kPa, 400 kPa, 600 kPa GF1000MF65 DN65 100 kPa, 400 kPa, 600 kPa GF1000F40 1 1/2” 100 kPa, 400 kPa, 600 kPa GF1000F50 2” 100 kPa, 400 kPa, 600 kPa GF1000F65 2 1/2” 100 kPa, 400 kPa, 600 kPa Outer Dimensions Model A B C GF1000MF40, GF1000F40 6.2” (157 mm) 9.2” (234 mm) 6.1” (155 mm) GF1000MF50, GF1000F50 6.6” (168 mm) 9.
PAGE 68
Maxitrol Company 23555 Telegraph Rd., PO Box 2230 Southfield, MI 48037-2230 GPR_MS_EN_10.2015 www.maxitrol.