Technical information

ManualsBrandsMastervolt ManualsAutomotiveWHISPER 3.5M3000 RPM

MAINTENANCE

4.2.4 Replacing fuel filter

Filter change depends on contamination of the fuel, but

should be done however, at least every 1000 running

hours. Before changing the filter, clamp off the supply line.

Remove the hoses from filter and attach them on the new

filter again. The arrow on the filter housing indicates the

direction of the flow. A clogged filter results in a lack of

output of the generating set.

4.2.5 Cleaning oil strainer

The oil strainer is behind a plug on the bottom of the

engine. In the strainer is a magnet to catch the metal parts

which are in the lubricating oil. Once per 1000 hours or

when the oil is contaminated one can clean the strainer by

washing it with petrol or a solvent. A green rubber plug in

the capsule gives access to the strainer. Before taking out

the plug one should sump the oil. Use tissues to avoid

spilling oil in the capsule.

4.3 REGULAR MAINTENANCE

See operation manual of the remote control panel to reset

the maintenance time counter after regular maintenance

(except daily checks) was carried out.

CHECK DAILY:

• Oil level (see figure 13) Take care the oil level is

never below the mark.

• Hoses for loose connections or deterioration.

• Water inlet filter.

1 Filling cap

2 Minimum oil level

3 Maximum oil level

Figure 13

AFTER FIRST 50 HOURS:

• Change oil.

Have the engine run until it is on temperature and

stop it. Drain oil by the sump pump into a suitable

retainer and fill up with fresh oil. Start the engine

again and have it run for 5 minutes. Stop the

engine again and pause for a few minutes to let

the oil gather in the crankcase. Check the level

again and add oil when necessary.

• Check and tighten nuts, bolts, and unions, paying

particular attention to the fuel system.

• Observe the exhaust at the normal full load. The

exhaust must be free from soot. Do not allow the

engine to run with a dirty exhaust without

investigating the cause as this may result in an

expensive breakdown.

• Check siphon breaker valve or air vent on a

regular basis. When the air vent it not working

properly the engine can fill up with water by

siphoning. Water in the combustion chamber

causes serious damage to the engine.

• Check the electrical connections.

EVERY 150 HOURS:

• Change oil.

• Check the battery acid level (not applicable when

Mastervolt batteries are used).

• Check battery terminals for corrosion

• Check impeller raw water pump (durability

depends on the purity of the sea water. In sandy

water and warm water wear will increase).

When replacing the impeller the gasket between the pump

case and the cover should be replaced as well. So when

ordering a spare impeller order a gasket as well. Remove

the cover to get access to the impeller. Remove the old

impeller with the help of two screwdrivers. Install the new

impeller and add some grease. Turn the blades in the

direction of rotation of the pump i.e. clockwise looking at

the impeller.

EVERY 300 HOURS:

• Replace the impeller of the raw water pump.

• Check valve clearance.

EVERY 1000 HOURS:

• Replace the fuel filter

Replacement depends on the condition of the

fuel. We recommend replacement every 1000

hours. Isolate the fuel supply and change the

element.

• Clean the oil strainer.

EVERY 2000 HOURS:

• Check lubricating oil pressure

• Clean and check or replace fuel injector nozzles

and check injection pressure.

• Check the air filter element: