Installation Manual

2
ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual
TABLE OF CONTENTS
1 GENERAL INFORMATION ......................... 3
1.1 Use of this manual ................................... 3
1.2 Liability ...................................................... 3
1.3 Warranty .................................................... 3
1.4 Disclaimer ................................................. 3
1.5 Identification label .................................... 3
1.6 Correct disposal of this product ............ 3
2 SAFETY INSTRUCTIONS ........................... 4
2.1 General ...................................................... 4
2.2 Explosive gases ........................................ 4
2.3 Personal precautions ............................... 5
2.4 Warnings regarding the use of
batteries .................................................... 5
2.5 Charger location ...................................... 5
2.6 DC connection precautions .................... 5
2.7 When battery is installed in vehicle ....... 6
2.8 When battery is outside vehicle ............. 6
2.9 Preparing to charge ................................. 6
2.10 Grounding instructions ............................ 7
2.11 Warning regarding life support
applications ............................................... 7
3 INSTALLATION .......................................... 8
3.1 Unpacking ................................................. 8
3.2 Location ..................................................... 8
3.3 Wiring ........................................................ 8
3.3.1 DC wiring ......................................... 8
3.3.2 AC wiring ......................................... 9
3.3.3 AC safety grounding ...................... 9
3.3.4 Network wiring
(CZone/MasterBus) .................................. 9
3.4 Batteries .................................................. 10
3.5 Things you need .................................... 10
3.6 Overview of the connection
compartment .......................................... 11
3.7 Connection example ............................. 12
3.8 Installation step-by-step ........................ 13
3.9 Commissioning after installation .......... 15
4 SETTINGS ................................................. 16
4.1 DIP switch settings ................................. 16
4.2 MasterBus configuration ....................... 16
4.2.1 Monitoring ..................................... 17
4.2.2 Alarms ............................................ 18
4.2.3 History ............................................ 18
4.2.4 Configuration settings.................. 19
4.2.5 Events – System automation ...... 21
4.2.6 Current control ............................. 22
4.3 MasterShunt ........................................... 22
4.4 Li-ion Battery MLI Ultra ......................... 22
4.5 CZone configuration .............................. 23
5 OPERATING INSTRUCTIONS .................. 25
5.1 Introduction ............................................. 25
5.2 Switching on / off ................................... 25
5.3 Status display ......................................... 25
5.4 The 3-step+ charge process ................ 26
5.4.1 Charge voltages ........................... 27
5.4.2 Pre-float ......................................... 27
5.4.3 Temperature compensated
charging ................................................... 27
5.4.4 Flat battery support ...................... 27
5.5 DC 3 IN/OUT ........................................... 28
5.6 Maintenance ........................................... 29
5.7 Storage .................................................... 29
6 TROUBLE SHOOTING .............................. 30
7 TECHNICAL DATA ................................... 32
7.1 Specifications 12V models ................... 32
7.2 Specifications 24V models ................... 33
7.3 Dimensions ............................................. 34
7.4 Characteristics ....................................... 34