model no. 054-7240-8 3 X 21" BELT SANDER IMPORTANT: Read and understand this instruction manual thoroughly before using the product.
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Technical Specifications 4 Safety Guidelines 5 Key Parts Diagram 9 Assembly Instructions 10 Operating Instructions 12 Maintenance 13 Troubleshooting 14 Part list 15 Warranty 17 NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-689-9928 SAVE THESE INSTRUCTIONS • This manual contains important safety and operating instructions. Read all instructions and follow them with use of this product.
headline bars 4 model no. 054-7240-8 | contact us 1.800.689.9928 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Rated voltage 120V~, 60Hz Rated power input 6.0 A Belt speed 0–1100 ft/min Belt size 3 x 21" Net weight 7 lb 1 oz (3.
RULES FOR SAFE OPERATION WARNING! Safety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures. This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety warning can result in serious injury to yourself or others.
headline bars 6 model no. 054-7240-8 | contact us 1.800.689.9928 ELECTRICAL SAFETY • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. • Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
headline bars 8 model no. 054-7240-8 | contact us 1.800.689.9928 ............... Grounding terminal BPM ............... Beats per minute .............. WARNING – To reduce the risk of injury, user must read instruction manual. .............. WARNING – To reduce the risk of injury always wear eye protection. .............. WARNING – To reduce the risk of injury always wear ear protection.
PACKAGE CONTENTS Belt sander, dust bag, fine belt, coarse belt and instruction manual KEY PARTS DIAGRAM 4 7 8 6 9 5 No. Part No. Part 1 ON/OFF 2-finger trigger switch 6 Belt adjustment knob 2 “Lock-ON” button 7 3-position adjustable handle 3 Adjustable belt speed knob 8 Cord guard 4 Quick release tension lever 9 Dust collection bag 5 Sander belt WARNING! • Remove the sander from the package and examine it carefully.
headline bars 10 model no. 054-7240-8 | contact us 1.800.689.9928 ASSEMBLY INSTRUCTIONS SANDER BELT (fig 1) fig 1 To install belt: ASSEMBLY INSTRUCTIONS 1. Place sander on its side and pull the quick release tension lever out, as shown in fig 1. 2. Insert the new belt around both rollers. Ensure the arrow on the inside of belt is pointing in the tabs continuation direction of rotation as indicated on housing. 3.
BELT ADJUSTMENT KNOB (fig 2) Your sander features an automatic belt-control system that helps to keep the belt running in the centre of the rollers. The system has been preset at the factory, but may require adjustment to avoid frayed belt edges and wear on the sander frame when a belt is changed or an older belt stretches. fig 2 1. Plug in the cord with the tool OFF. 2. Hold handle of the sander with one hand and tilt the sander so that the belt is facing the operator. fig 3 3.
headline bars 12 model no. 054-7240-8 | contact us 1.800.689.9928 OPERATING INSTRUCTIONS TURNING THE SANDER ON AND OFF The tool can be turned “ON” or “OFF” by squeezing or releasing the trigger. OPERATING INSTRUCTIONS “LOCK-ON” BUTTON 1. The tool is also equipped with a “Lock-ON” button that allows continuous operation without continually holding the trigger. continuation tabs 2. To lock switch “ON”: Squeeze trigger, depress the “Lock-ON” button, and release trigger. 3.
MAINTENANCE MAINTENANCE Before cleaning or performing any maintenance, make sure the sander has been disconnected from the power supply. Keep all ventilation openings clean. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, oil and grease. WARNING! • Do not let brake fluids, gasoline, petroleum-based products, penetrating oil, etc.
headline bars 14 model no. 054-7240-8 | contact us 1.800.689.9928 TROUBLESHOOTING Problem Possible Causes Solution The belt sander does not work The sander is not connected to a power source Connect the plug to a power source If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline, at 1-800-689-9928.
PART LIST EXPLODED VIEW
headline bars PART LIST 16 model no. 054-7240-8 | contact us 1.800.689.9928 No. Part No. Description No. Part No.
This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components: b) Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail purchase against defects in workmanship and materials.
headline bars 18 model no. 054-7240-8 | contact us 1.800.689.9928 h) this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and i) this warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.
model no. 054-6602-4 PLANER IMPORTANT: Read and understand this instruction manual thoroughly before using the product.
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3 Technical Specifications 4 Safety Guidelines 5–8 Key Parts Diagram 9–10 Important Information 11–12 Assembly Instructions 13–14 Operating Instructions 15–17 Maintenance 18–20 Troubleshooting 21 Part list 22–23 Warranty 24–25 NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-689-9928 SAVE THESE INSTRUCTIONS • This manual contains important safety and operating instructions.
headline bars 4 model no. 054-6602-4 | contact us 1.800.689.9928 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Input 6.0 A Rating 120V~, 60Hz No load speed 17,000 RPM Planing capacity: Planing width Planing depth Rabbetting depth 3 1/4" (8.2 cm) continuation tabs 0–1/8" (0–3.0 mm) 1/2" (12.7 mm) Tool weight 6 lb 3 oz (2.8 kg) Level of vibration ah (k=1.5m/s ) ah=2.
5 RULES FOR SAFE OPERATION WARNING! Safety symbols in this Instruction Manual are used to flag possible dangers. The safety symbols and their explanations require your full understanding. The safety warnings do not, by themselves, eliminate any danger, nor are they substitutes for proper accident prevention measures. WARNING! KNOW YOUR TOOL To operate this tool, carefully read this Instruction Manual and all labels affixed to the Planer before using. Keep this manual available for future reference.
headline bars 6 model no. 054-6602-4 | contact us 1.800.689.9928 ELECTRICAL SAFETY • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. • Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
7 • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. • Maintain power tools.
headline bars 8 model no. 054-6602-4 | contact us 1.800.689.9928 SAFETY GUIDELINES FOR PLANER • Wait for the cutter to stop before setting the tool down. An exposed, rotating cutter may engage the surface and result in possible loss of control and serious injury. • Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
9 PACKAGE CONTENTS Planer, edge guide, blade change wrench (installed on the planer), rabbetting depth scale, dust bag, vacuum adaptor and instruction manual. KEY PARTS DIAGRAM 5 7 2 15 1 3 18 6 12 5 17 14 13 8 9 10 16 WARNING! 11 • Remove the planer from the package and examine it carefully. Do not discard the carton or any packaging material until all parts have been examined.
headline bars KEY PARTS DIAGRAM 10 model no. 054-6602-4 | contact us 1.800.689.9928 No. Part No.
11 IMPORTANT INFORMATION Before attempting to use this tool, become familiar with all of its operating features and safety requirements. For optimum performance and safety, read the following operating instructions carefully before using. fig 1 Moving the switch to the left of the tool will cause chips to be discharged to the right; moving it to the right of tool causes chips to be discharged the left.
headline bars 12 model no. 054-6602-4 | contact us 1.800.689.9928 BLADE CHANGE WRENCH STORAGE AREA (fig 4) fig 4 Your tool is equipped with a blade wrench that is conveniently located in the handle base where it is always handy and unlikely to get lost or misplaced. IMPORTANT INFORMATION TOOL PARK REST The park rest swings down to help keepcontinuation the blade fromtabs coming in contact with the work surface when the planer is not in use (fig 5).
13 ASSEMBLY INSTRUCTIONS EDGE GUIDE 1. To attach the edge guide, remove the edge-guide attachment knob and slide the edge guide into the planer. fig 6 ASSEMBLY INSTRUCTIONS 2. Replace the edge-guide attachment knob and firmly tighten it (fig 6). 3. Loosen the locking nut and slide the edge guide to the desired position. Securely tighten the locking nut (fig 7). RABBETTING DEPTH STOP (fig 8) fig 7 The rabbetting depth stop allows the user to set any rabbetting depth from 0 to 12.7 mm.
headline bars 14 model no. 054-6602-4 | contact us 1.800.689.9928 SETTING THE RABBETTING DEPTH 1. Loosen rabbetting depth-stop locking nut and set the desired rabbet depth by aligning the depth scale on the rabbetting depth stop with the indicator line. 2. Securely tighten locking nut.
15 OPERATING INSTRUCTIONS 1. Connect the power cord of your planer to a standard household power outlet. 2. To turn the planer ON, hold the tool with both hands, push in the lock-off button first, and then press the on/off trigger switch. 3. To turn the planer OFF, release the trigger switch.
headline bars 16 model no. 054-6602-4 | contact us 1.800.689.9928 PLANING (fig 11) 1. Unplug the planer and adjust the edge guide and cutting depth as appropriate. fig 11 2. Clamp the workpiece securely on a workbench, OPERATING INSTRUCTIONS 3. Connect the power cord of your planer to a standard household power outlet. 4. While standing comfortably, hold the planer firmly continuation tabs with both hands. 5.
17 The edge guide can be used to control the width of the cut or for simply providing added stability and protection when cutting materials that are up to 3-1/4" (82 mm) wide (fig 12). CHAMFERING (fig 13) The “V” groove in the front base allows quick and easy chamfering of workpiece edges. 1. Place the “V” groove on the front base over the edge to be chamfered. Be sure the blades are not touching the workpiece. fig 12 12.7 mm max 82 mm max fig 13 2.
headline bars 18 model no. 054-6602-4 | contact us 1.800.689.9928 MAINTENANCE BEFORE EACH USE 1. Inspect the planer, the trigger switch, the cord and the accessories for damage. 2. Check for damaged, missing, or worn parts. 3. Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. continuation tabs 4. If abnormal vibration or noise occurs, turn the tool off immediately and have the problem corrected before further use.
19 REPLACING THE PLANER BLADES fig 14 REMOVING THE OLD PLANER BLADES 1. Disconnect the plug from the power source. 2. Place the planer upside down on a flat surface. 3. Loosen the three clamping screws with the wrench that is provided (fig 14). 4. Push the blade sideways out of the blade drum. A piece of wood may be used for this purpose (fig 15). INSTALLING NEW PLANER BLADES fig 15 2. Place the planer upside down on a flat surface. 3.
headline bars 20 model no. 054-6602-4 | contact us 1.800.689.9928 DRIVE BELT The drive belt is a normal maintenance part and should be inspected periodically for wear. If the drive belt shows signs of drying out, cracking or tearing, it should be replaced. If the drive belt will not track properly or comes off the pulleys, it should be replaced. INSTALLING NEW DRIVE BELT 1. Disconnect the plug from the power source. fig 17 2.
21 TROUBLESHOOTING The motor does not start Possible Causes Solution 1. The tool is not connected to a power source 1. Connect the tool to a power source 2. The lock-off button is not 2. Press down the lock-off button and depressed before squeezing the hold it, then depress the trigger on/off trigger switch switch to turn on the planer. 1. Blades are dull Planer does not plane properly 2.
headline bars 22 model no. 054-6602-4 | contact us 1.800.689.
No. Part No. Description No. Part No.
headline bars 24 model no. 054-6602-4 | contact us 1.800.689.
25 Additional Limitations This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product. Notice to Consumer This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province.
