Operating instructions

SHERWOOD LPG PRODUCTS
Instruction Sheets
SAFETY INSTRUCTIONS
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* Must be approved for use on brass and with LP gas.
Bonnet Replacement Procedures
Step 1: Bonnet Removal
1. Remove all traces of LP gas from the cylinder using the procedures specified in
NFPA Pamphlet #58 and NPGA Installation and Service Guide Book #4003. Secure
the cylinder with the chain wrench or cylinder vise so it cannot be moved.
2. Use the screwdriver (or #25 Torx driver) to remove the handwheel screw
and handwheel. Use the socket and wrench to remove the bonnet assembly
(left hand thread) by turning it clockwise. Destroy the old bonnet assembly so it
cannot be reused.
BONNET
ASSEMBLY
3250-8ALH
SELF-TAPPING SCREW
HANDWHEEL
STEM
VALVE CHAMBER
WRENCH FLAT
LEFT-HAND THREAD
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Figure 1
Figure 1
Self-Tapping Screw
Handwheel
Bonnet
Assembly
3250-BALH
Left-Hand Thread
Valve Chamber
Wrench Flat
Stem
Step 2: Inspection
1. A damaged shut-off seat may not allow a positive seal. Use a light to inspect the
valve shut-off seat located at the bottom of the bonnet-connection opening. The
outer rim of the seat is about
3
⁄8" in diameter. If the seat is nicked, scratched, or
distorted, replace the entire valve. Destroy the old valve so it cannot be reused.
2. Inspect all threaded connections. Replace the entire valve if threaded connection is
damaged or worn. Destroy the old valve so it cannot be reused.
3. Inspect the safety-relief device. If the openings are clogged with foreign matter or if
it shows any sign of tampering, replace the entire valve. Destroy the old valve so it
cannot be reused. Never attempt to repair or clean a safety-relief device.
Step 3: Re-Assembly
1. Before installing the bonnet assembly into the valve body, make sure the stem
is turned fully counterclockwise at the top of the bonnet, as shown in Figure 1.
The stem threads will be exposed as shown. This prevents the valve seat from
damaging the nylon stem seat as the bonnet is tightened.
2. Screw the new bonnet assembly (left-hand thread) counterclockwise into the valve
body. Use the socket and torque wrench to tighten the bonnet between 50 and
60 foot-pounds. Thread sealant is not necessary since the bonnet seat provides a
metal-to-metal seal.
3. Re-install the handwheel and handwheel screw onto the bonnet. The screw is self
tapping and the new stem is not threaded. Tighten the screw until it bottoms and
the handwheel is tight.
Step 4: Testing
1. Turn the handwheel through its full range to verify easy operation. If there is any
binding or grinding, replace the entire valve. Destroy the old valve so it cannot be
reused.
2. Pressurize the cylinder with LP gas at 50 to 150 psig. Plug the outlet. Open the
valve halfway and thoroughly check the bonnet nut, stem, and cylinder-to-valve
connections for leaks using a mild ammonia-free soap-and-water solution or
commercial leak-test solution.
3. If no leak was found, proceed to #4. If a leak was found, evacuate the cylinder
according to NFPA Pamphlet #58 and NPGA Installation And Service Guide Book
#4003. Remove and destroy the entire valve so it cannot be reused. Install a new
valve.
4. Turn the handwheel clockwise until the bonnet just bottoms on the seat. Tighten
the handwheel approximately one tenth of a turn further. Carefully remove the
outlet plug. Thoroughly check the outlet for leaks using a leak-test solution. If a
leak is found, evacuate the cylinder according to NFPA Pamphlet #58 and NPGA
Installation and Service Guide Book #4003. Remove and destroy the entire valve so
it cannot be reused. Install a new valve.
5. If no leaks were found, blow the outlet dry with clean, dry compressed air. The
cylinder can now be filled according to NPGA Bulletin #129 or #130.
Warn Your Customer
t Leaking gas can cause fires or explosions
t If you smell gas:
- Immediately call your gas supplier from a neighbor’s phone
- If you can’t reach your gas supplier, call the Fire Department
- Do not touch electrical switches or telephones
- Do not light appliances
Tools Required
R Chain wrench or cylinder vise
R Medium slotted screwdriver (or #25 Torx
®
screwdriver)
R Hex socket,
7
⁄8"
R Torque wrench, 50 to 60 foot-pounds
R Commercial leak-test solution*
NOTICE:
All Sherwood products must be used in strict compliance with the requirements
and provisions of National Fire Protection Association Pamphlets #54 and #58,
DOT, ANSI, and all applicable federal, state, provincial, and local standards, codes, regulations, and
laws. It is the responsibility of the sellers, installation and maintenance personnel, and end users to
remain knowledgeable of and in compliance with all standards, codes, regulations, and laws.
All Safe, Inc. 1-866-958-3473