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All Safe, Inc.
SHERWOOD LPG PRODUCTS Table of Contents Table of Contents Sherwood LPG Products Sherwood History ............................................................... 2–3 Warranty ................................................................................. 4 Applications ...................................................................... 5–10 Valves ............................................................................. 11–34 Float Gauges ..........................................................
A History of Quality and Innovation For nearly a century, Sherwood has been a premier producer of gas control products. We have earned a reputation as a manufacturer that consistently meets the highest industry standards. Originally located in Buffalo, New York, Sherwood was acquired by the Aluminum & Brass Company of Lockport, New York in 1923. Over the next 60 years, we earned a reputation for products that not only kept pace with customer requirements, but also anticipated their changing needs.
SHERWOOD LPG PRODUCTS Sherwood History Quality Products for Diverse Markets Sherwood serves a variety of Energy markets: domestic LPG cylinders, ASME tanks and engine fuel. Our start-to-finish capabilities include: Design and Engineering Sherwood’s diverse engineering group has many years of experience in the Energy industry. Product development is ongoing, and many of our engineers hold patents related to gas control regulation.
SHERWOOD LPG PRODUCTS Warranty Exclusive Three-Year Limited Warranty Limited Warranty 5IF (BT $IFDL™ Way We warrant material manufactured and sold by Sherwood to be free from manufacturing defects for a period of three years from date of shipment. Under this warranty, we will repair or replace defective material at our factory. However, no material should be returned without first obtaining written consent. This warranty covers manufacturing defects only.
SHERWOOD LPG PRODUCTS "QQMJDBUJPOT Table of Contents Applications Domestic Tank Installation...................................................... 6 DOT Fork Lift Truck ................................................................. 7 DOT Cylinder Valves ................................................................ 8 Recreational Vehicle ............................................................... 9 Engine Fuel ...........................................................................
SHERWOOD LPG PRODUCTS Applications Domestic Tank Installation E H D G E CF D B AC A al Checkmate™ Liquid Withdrawal Excess Flow Valve D PVE2033CLDBT or PVE2033CLT or Multi-Purpose Valve (no vapor return) PVE2034CLT (not shown) (see Valves Section, page 18) PVE5136 or PVE5137 (see Valves Section, page 27) tion, 0, B “Gas Check Ready” Multi Valve (with Vapor Return) Float Gauge FG2281 or FG3981 Series (see Float Gauges Section, pages 36 and 38) at gauge 2281 and 3981 Series e Float Gauges c
SHERWOOD LPG PRODUCTS Applications DOT Fork Lift Truck A BB CC DD EE FF A G G Service Valve D PVE1427 Series or PVE1449 Series (see Valves Section, page 20) PVE1449 Float Gauge FG1284 Series or FG2284 Series (see Float Gauges Section, page 38) oat gauge G1284 Series or G2284 Series (see PVE1449 B Safety Relief Valve E Filler Valve PVE1855SD or PVE1855SD-30 (see Valves Section, page 22) PVE435A (see Valves Section, page 29) F Connector PA1428M (see Valves Section, page 21) C Liquid Le
SHERWOOD LPG PRODUCTS Applications DOT Cylinder Valves Full Internal Relief Valve Four-Hole Design ual) Filler Valve PVE1855SD PVE445AT Used on multiport 420-lb. DOT containers (see Valves Section, page 30) (see Valves Section, page 22) 420-lb. Vertical Container Float Gauge Fixed Liquid Level Gauge 5AT ion, back his manual) ntainer - 1" NPT FG3981-001NR 1" NPT mounting (see Float Gauges Section, page 36) es Section, manual) One-Hole Design PVE3250ALG7T-11.
SHERWOOD LPG PRODUCTS Applications Recreational Vehicle Float Float Gauge Gauge A B B C C Service Valve D ASMEE Tank Regulator Regulator A B C Filler Valve Liquid Level Gauge Relief Valve PVE1855SD Series (see Valves Section, page 22) PVE12 Series (see Valves Section, page 33) UVE436AR (see Valves Section, page 30) All Safe, Inc.
SHERWOOD LPG PRODUCTS Applications Engine Fuel Applications CC A A B B EE DD A FF UVE436AR Series (see Valves Section, page 30) G G C Relief Valve B Double Back-Check Filler valve PVE18555SD-90 (see Valves Section, page 23) H H Shutoff Valve For remote liquid level gauge PVE10DRF or PVE10ARF (see Valves Section, page 33) D Liquid Service Valve PVE1447 Series (see Valves Section, page 19) E ASME Tank F Vent and Rain Cap G Bulk Head Filler valve PV1855BRCN (see Valves Section, page 24)
SHERWOOD LPG PRODUCTS Valves Table of Contents Valves Overview ........................................................................ 12–13 Design Features ............................................................. 14–15 DOT Cylinder Valves – 100 lb. ........................................ 16–17 Multi-Purpose Valves ........................................................... 18 Service Valves ...............................................................
SHERWOOD LPG PRODUCTS Overview Overview General Safety Guidelines for Cylinder Valves We engineer and manufacture Sherwood LPG valves to the highest industry standards. Our valves are tested and listed by Underwriters Laboratories Inc. and ASME. Our line of valves includes: Cylinder valves serve many purposes, including vapor withdrawal and shutoff, liquid withdrawal and shutoff, filling cylinders, releasing pressure, and liquid level indication.
SHERWOOD LPG PRODUCTS Overview TABLE 1 - SHERWOOD VALVE DATE CODE How Most Valves Are Coded Abbreviations &YBNQMF Month and year (used up to 1976) Month (alphabetic), Year (single-digit numeric) A - January B - February C - March D - April E - May F - June G - July H - August I - September J - October K - November L- December D5 could mean: April 1955 April 1965 April 1975 Quarter and year (used 1976–1982) Quarter (alphabetic), Year (double-digit numeric) A - 1st quarter D - 2nd quarter G - 3rd qua
SHERWOOD LPG PRODUCTS Design Features Cylinder Valve Features Valves and options available Sherwood manufactures an extensive line of cylinder and service valves for various LPG applications, including fork lift trucks, recreational vehicles, and engine fuel installations as well as domestic and commercial tanks up to and including 1000-gallon water capacity tanks.
SHERWOOD LPG PRODUCTS Design Features Cylinder Valve Features Bonnet Assembly Combinations — Fig. 2 3250-8LH 3329-13LH Bonnet assembly with back seating seal Used in compact valves Excessive downstream pressure is vented back into tank 3429-100 3250D-8LH Dual bonnet for ASME multi-valve applications Engine fuel applications (internal hydrostatic relief valve allows trapped line pressure to vent back into supply tank with valve in closed position) All Safe, Inc.
SHERWOOD LPG PRODUCTS DOT Cylinder Valves — 100 lb. DOT Cylinder Valves for Vapor Withdrawal — Up to 100 lb.
SHERWOOD LPG PRODUCTS DOT Cylinder Valves — 100 lb. DOT Cylinder Valves for Liquid Withdrawal — Up to 100 lb. LPG Capacity (PVE3250 Series) LIQUID WITHDRAWAL VALVE t Use in 100-lb. capacity cylinders where liquid withdrawal is required t Pressure relief device is set to relieve at 375 psig t Fixed maximum liquid level gauge with 11.6" dip tube for 100-lb.
SHERWOOD LPG PRODUCTS Multi-Purpose Valves Multi-Purpose Valves for Bulk Tank Installations PVE2033CLT Approx.
SHERWOOD LPG PRODUCTS Service Valves Service Valves, PVE1447 Series PVE1447 Series ASME Service Valves for Engine Fuel Applications t Integral excess flow check at inlet t Flow rated at approximately 1.7 or 2.
SHERWOOD LPG PRODUCTS Service Valves Service Valves, PVE1427 and PVE1449 Series (DOT) PVE1427 Series Dot Cylinder Service Valves for Fork Lift Truck Applications t Integral excess flow check at inlet t Flow rated at approximately 1.
SHERWOOD LPG PRODUCTS Service Valves Exces down press vente into ta Service Valves with Hydrostatic Relief t Recognize a pressure increase in the downstream line of approximately 25 to 50 psig differential t LPG flows back into the tank and not to the atmosphere (see Fig. 2) A* (Approximately)ox.
SHERWOOD LPG PRODUCTS Filler & Vapor Return Valves Double Back Check Filler Valve and Vapor Return Valve Filler Valves t Double back check construction t The large hex lower body allows a socket to be used during installation (except on angled outlet fill valves PVE1855SD-30, PVE1855SD-90, and PV1855BRCN) t All valves are UL® Listed (per UL® 125) and meet NFPA standards t High filling capacity — see Ordering Information on page 25 for connection sizes, valve dimensions, and fill rates at various differen
SHERWOOD LPG PRODUCTS Filler & Vapor Return Valves PVE1855SPD t Designed for use on tanks that have a remote ACME fill valve CC A A t Has 3⁄4" FNPT connection t 1855-100-KIT — see pages 54–55 Appro top of PVE1855SPD PVE1855SVFD t Designed for use on tanks that have a remote ACME fill valve t Standard 1⁄2" SAE flare connection C A A t Helps solve plumbing problems and reduces the number of potential leak points t 1855-100-KIT — see pages 54–55 PVE1855SVFD Approx.
SHERWOOD LPG PRODUCTS Filler & Vapor Return Valves Back Check Filler Valves and Vapor Return Valve Cap and Strap 1850-10 A O-ring G216B PV1855BRCN t Designed for engine fuel application t Bulkhead mounted (rear quarter panel well) t Single back check t Remote filling t One-piece body t Inlet: 13⁄4" ACME t Outlet: 1⁄2" SAE flare Rear quarter panel mounting surface PV1855BRCN PVE623C t Designed for bulk tank applications t One-piece body t Low profile t Increased fill rate t Improved fill spray
SHERWOOD LPG PRODUCTS Filler & Vapor Return Valves PVE1876 Vapor Return Valve t Has upper positive back check valve and lower excess flow valve t Attachment of the vapor hose coupling with its projecting nozzle opens the back check valve to permit flow in both directions t 1876-100-KIT — see pages 58–59 A C Approximate top of tank PVE1876 ORDERING INFORMATION *Dimensions (Inches) Part Number Container Connection Filler Connection A B C Hex 10 psig 25 psig 50 psig 75 psig ⁄4" NPT 13⁄4" ACME
SHERWOOD LPG PRODUCTS Liquid Withdrawal Valves Liquid Withdrawal Valves for ASME Bulk Tank Installation — (PVE2341 Series) PVE2341 Series Transfer Valve for Liquid Withdrawal t Withdraw liquid LPG from a stationary tank during an emergency or when relocation of the tank is necessary t Incorporate an O-ring seal on the lower stem assembly, a back seat feature, and swivel seat construction for durability; the side outlet boss is tapped 1⁄4" FNPT and plugged PVE2341 t Available with integral excess flow
SHERWOOD LPG PRODUCTS Liquid Withdrawal Valves Liquid Withdrawal Excess Flow Valves for ASME Bulk Tank Installation — (PVE5136 or PVE5137 and PA5138) Checkmate™ Adapter PA5138 t Use with PVE2341 Series transfer valves and PA5138 adapter to evacuate liquid LPG from stationary bulk tanks t Can be installed directly into any liquid withdrawal outlet location (top, end, or bottom of tank) t Uses an excess flow valve with a soft rubber seat to minimize leakage when the cap is removed t Designed for permanen
SHERWOOD LPG PRODUCTS Relief Valves Internal Spring-Type Pressure Relief Valves for ASME Containers Internal Spring Relief Valves For ASME Containers/Domestic Tanks (UVE433A, UVE443A, and UV453A Series) t Use as pressure relief devices on ASME containers and domestic tanks t Sturdy construction; made with non-corrosive materials t Furnished with rain cap for protection against contamination t Rain cap can also be ordered seperately — see Ordering Information below Rain Cap NOTE: See Ordering Informa
SHERWOOD LPG PRODUCTS Relief Valves Full Internal Pressure Relief Valves for DOT Fork Lift Cylinders Full Internal Pressure Relief Valves for DOT Fork Lift Cylinders (PV435A and PV435L) PV435L t Use on fork lift trucks and other power units with removable DOT cylinders with up to 100 lb. LPG capacity t Classified by Underwriters Laboratories® in accordance with the Compressed Gas Association Pamphlet S-1.
SHERWOOD LPG PRODUCTS Relief Valves Full Internal Pressure Relief Valves UVE445A Series t Use as a pressure relief device on larger ASME engine fuel containers and recreational vehicle containers D B t Use PVE445AT on multiport 420-lb.
SHERWOOD LPG PRODUCTS Cluster Valves Cluster Valves for ASME Underground Propane Tanks 2.78" 6.79" 5.25" ⁄4" baffle pipe length to suit tank (furnished by customer) 3 Fig. 1 30" Dip tube length Application t Service valve contains a Dual Bonnet® These multi-purpose valves are designed for use on domestic ASME underground tanks that require a single opening except for a separate opening for liquid withdrawal.
SHERWOOD LPG PRODUCTS Cluster Valves Cluster Valve (2098AT) FG1281 Series PVE12 2098A COMPONENTS PVE431 PVE623C PVE3329BDB PVE1876 2098P* COMPONENTS Part Number Description Part Number Description FG1281 Float Gauge FG1281 Float Gauge PVE431 Relief Valve PVE431 Relief Valve PVE623C Filler Valve PVE623C Filler Valve PVE12A Outage Gauge PVE12A Outage Gauge PVE3329BDB Service Valve PVE3329BDB Service Valve PVE1876 Vapor Return Valve PVE1876 Vapor Return Valve * Include 51
SHERWOOD LPG PRODUCTS T-Connector and Fixed Maximum Liquid Level Gauges Dual Check T-Connector and Fixed Maximum Liquid Level Gauges Dual Check T-Connector PV3866 PV3866 Fixed Maximum Liquid Level Gauges t Use bulkhead-mounted units on two-tank installations t These gauges indicate maximum filling level as specified in NFPA Pamphlet #58 t Complies with UL® and NFPA Pamphlet #58 specifications t All gauges have 1⁄4" NPT inlet threads t Check valves stop the flow of LPG between two tanks, helping to
SHERWOOD LPG PRODUCTS Filling and Unloading Valves, Adapters, and Accessories Filling and Unloading Valves, Adapters and Accessories 440 Series Quick-Acting Valve — LV440 and LV440L Series t Connects to end of hose used to fill cylinders t Quickly turns on or shuts off the flow of liquid to the cylinder t Available with or without a locking device (locking handle on LV440L Series only) t Replaceable bonnet and stem assembly; refer to Sherwood Instruction Sheets R-440 (pages 44–45) and R-440L (pages 46–
SHERWOOD LPG PRODUCTS Float Gauges Table of Contents Float Gauges LPG Float Gauges for ASME Domestic Tanks and DOT Cylinders ................................................................ 36 LPG Float Gauges for ASME Domestic Tanks. ................. 37–38 LPG Float Gauges for Lift Truck Cylinders ............................. 38 All Safe, Inc.
SHERWOOD LPG PRODUCTS Float Gauges LPG Float Gauges for ASME Domestic Tanks and DOT Cylinders Float Gauges for Above-Ground Horizontal Tanks t 1" NPT mounting t For various-size tanks t Refer to Ordering Information for correct size gauge Features t Solid brass mounting head t Ultra-low friction, smooth-acting, non-jamming gear design t Hermetically sealed, easily readable dial t Teflon® coated, free-floating shaft t Solid float; no metal shell to corrode or leak FG3981 Series ORDERING INFORMATION
SHERWOOD LPG PRODUCTS Float Gauges LPG Float Gauges for ASME Domestic Tanks Float Gauges for Underground Horizontal Tanks t Brass junior head mounting t Refer to Ordering Information for correct size gauge Features t Solid brass mounting head t Ultra-low friction, smooth-acting, non-jamming gear design t Hermetically sealed, easily readable dial t Teflon® coated, free-floating shaft t Solid float; no metal shell to corrode or leak FG1281 Series ORDERING INFORMATION FOR UNDERGROUND TANKS Gauge Part
SHERWOOD LPG PRODUCTS Float Gauges LPG Float Gauges for ASME Domestic Tanks and DOT Cylinders Float Gauges for AboveGround Horizontal Tanks t 1" NPT mounting t For various-size tanks t Refer to Ordering Information for correct size gauge Features t Solid brass mounting head t Ultra-low friction, smooth-acting, non-jamming gear design t Hermetically sealed, easily readable dial t Teflon® coated, free-floating shaft t Solid float; no metal shell to corrode or leak ORDERING INFORMATION FOR ABOVE-GROUN
SHERWOOD LPG PRODUCTS Replacement Parts Kits Table of Contents Replacement Parts Kits Replacement Parts Kits .................................................. 40–42 All Safe, Inc.
SHERWOOD LPG PRODUCTS Replacement Parts Kits Replacement Parts Kits — All Kits Contain Instruction Sheets 1 1 2 2 15⁄16" ACME 3 3 5 Approx. top of tank 0.885" – 14 NGO L. H. ⁄4" 14 NGT 3 Approx. top of tank 0.885" – 14 NGO L. H.
SHERWOOD LPG PRODUCTS Replacement Parts Kits Replacement Parts Kits All Kits Contain Instruction Sheets 1 1 2 4 3 5 6 PV903A and PV903B Series Valves PV902A and PV902B Series Valves 2 1 - Screw – 3740-13 2 - Handwheel – 1901 3 - Stem 4 - Bonnet Nut 5 - Lower Stem Assembly 6 - Push Rod 7 - Valve Stem with Seat Disc –1931-24A XX - Replacement Parts Kit for 903A and B Series Valves – 903-100-KIT (includes parts 5, 6, and 7) XX - Replacement Parts Kit for 903A and B Series Valves 903-200-KIT (includes
SHERWOOD LPG PRODUCTS Replacement Parts Kits Replacement Parts Kits — All Kits Contain Instruction Sheets Dual Bonnet® Kit #6775-60 This kit is a partial bonnet replacement assembly for existing Sherwood multi-purpose valves (PV2033CLDB Series). This replacement can be made while the valve is fully opened so gas service is never interrupted. To ensure correct replacement, please refer to Instruction Sheet R-6775-6.
SHERWOOD LPG PRODUCTS Instruction Sheets Table of Contents Instruction Sheets Bonnet Assembly Replacement Kit for Sherwood Model 440 Quick-Acting Valve — 440-50-KIT .................................... 44–45 Bonnet Assembly Replacement Kit for Sherwood Model 440 Quick-Acting Valve (with Locking Handle) — 440-50L-KIT ............................................... 46–47 Filler-Section Replacement Kit for Sherwood Model 623B Filler Valve — 623B-100-KIT ..........................................
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Kit for Sherwood Model 440 Quick-Acting Valve 440-50-KIT — Instruction Sheet R-440 Kit # 440-50-KIT Contains: Bonnet Assembly #440–50 Part Number Description 440-50 Bonnet Assembly with Gasket R-440 Instruction Sheet Gasket #440-11 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required R A 11⁄4" box wrench and 11⁄4" crowfoot adapter R Fine wire brush R Commercial leak-test solution* R Torque wrench, 0–100 foot-pounds * Must be approved for use on brass and with LP gas. NOTE: Torque wrench and crowfoot adapter or socket should have the same drive size.
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Kit for Sherwood Model 440 Quick-Acting Valve (with Locking Handle) 440-50L-KIT — Instruction Sheet R-440L Kit #440-50L-KIT Contains: Bonnet Assembly #440-50L Part Number Description 440-50L Bonnet Assembly with Gasket R-440L Instruction Sheet Gasket #440-11 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required R A 11⁄4" box wrench and 11⁄4" crowfoot adapter R Small, fine wire brush R Commercial leak-test solution* R Torque wrench, 0–100 footpounds * Must be approved for use on brass and with LP gas. NOTE: Torque wrench and crowfoot adapter or socket should have the same drive size. 1. Inspect the internal valve shoulder where the metal gasket seats. If the seat is nicked, scratched, or distorted, replace the entire valve.
SHERWOOD LPG PRODUCTS Instruction Sheets Filler-Section Replacement Kit For Sherwood Model 623B Filler Valve 623B-100-KIT — Instruction Sheet R-623B Kit #623B-100-KIT Contains: Filler 0-Ring FILLER O-RING (G216B) (G216B) Retainer RETAINER (623B-2) (623B-2) Seal Retainer SEAL RETAINER (623B-3) (623B-3) Tool Retainer TOOL RETAINER (TL623B) (TL623B) Seal SEAL (623B-11) (623B-11) Body BODY (623-1) (623-1) Part Number Description 623B-11 Seal G216B Filler O-Ring 623B-2 Retainer 623B-3 Seal Retain
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required 1. Inspect the threads on the retainer and in the body. If any are damaged or worn, replace the retainer or replace the complete valve if damage is evident in the body. ❏ Tool Retainer #TL623B ❏ Torque wrench 0–50 foot-pounds ❏ Commercial leak-test solution* Step 3: Re-Assembly * Must be approved for use on brass and with LP gas. 1. Place the seal into the white seal retainer.
SHERWOOD LPG PRODUCTS Instruction Sheets Component Replacement Instructions for Model 902A and 902B Unloading Adapters 902-100-KIT — Instruction Sheet R-902 Bonnet Assembly #902-41 Kit #902-100-KIT Contains: Lower Stem Assembly #902-40 Part Number Description 902-41 Bonnet Assembly 902-40 Lower Stem Assembly 1931-24A Vent Valve R-903 Instruction Sheet Vent Valve #1931-24A READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 3: Re-Assembly Tools Required 1. Use petroleum jelly to lightly lubricate the inner bore of the valve body where the O-ring travels up and down.
SHERWOOD LPG PRODUCTS Instruction Sheets Component Replacement Instructions for Model PV903A and PV903B Unloading Adapters 903-100-KIT — Instruction Sheet R-903 Kit # 903-100-KIT Contains: Bonnet Assembly #902–41 Lower Stem Assembly #903–20 Part Number Description 902-41 Bonnet Assembly 903-20 Plug and Plunger Assembly 1931-24A Vent Valve R-903 Instruction Sheet Vent Valve #1931–24A READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 3: Re-Assembly Tools Required ❏ Medium slotted screwdriver (or #25 Torx® screwdriver) ❏ Toothbrush ❏ Deep hex socket, 1” ❏ Fine wire brush ❏ Torque wrench, 0–100 foot-pounds ❏ Bench vise with softfaced jaws ❏ Petroleum jelly lubricant 1. Use petroleum jelly to lightly lubricate the inner bore of the valve body where the O-ring travels up and down.
SHERWOOD LPG PRODUCTS Instruction Sheets Filler-Section Replacement Instructions for Model 1855-Series Filler Valve 1855-100-KIT — Instruction Sheet R-1855 Kit #1855-100-KIT Contains: Filler O-Ring #G216B (1855SD and 185SD-30 Only) Poppet #1855D-50 Spring #2030-7 Part Number Description G216B Filler O-Ring 1855D-50 Poppet 2030-7 Poppet Spring G021B Body O-Ring 1570 or 272 omniFIT® or Loctite® R-1855 Instruction Sheet Body O-Ring #G021B READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING.
SHERWOOD LPG PRODUCTS Instruction Sheets 4. Replace the entire valve if any of the upper-section threads are damaged or worn. Destroy the old valve so it cannot be reused. Tools Required R A large adjustable wrench or 13⁄4" open-end wrench R Torque wrench, 0–50 foot-pounds R Commercial leak-test solution* 5. Inspect the poppet seat of the upper section. If this seat is nicked, scratched, or distorted, replace the entire valve. Destroy the old valve so it cannot be reused.
SHERWOOD LPG PRODUCTS Instruction Sheets Vapor-Return Replacement Instructions for Model 1876 Vapor-Return Valve 1876-100-KIT — Instruction Sheet R-1876 Gasket GASKET #797-2 #797–2 Kit #1876-100-KIT Contains: ACME Connector ACME CONNECTOR #1876–2 #1876-2 Poppet POPPET #1876–40 #1876-40 Poppet Spring POPPET SPRING #1876-12 #1876–12 Body O-Ring Part Number Description 797-2 Gasket 1876-2 ACME Connector G019B Body O-Ring 1876-40 Poppet 1876-12 Poppet Spring 1570 or 272 omniFIT® or Locti
SHERWOOD LPG PRODUCTS Instruction Sheets Step 3: Re-Assembly Tools Required ❏ A medium adjustable wrench or 1 ⁄4" open-end wrench. ❏ Torque wrench, 0–50 foot-pounds ❏ A 3⁄4" open-end wrench ❏ Small, fine wire brush ❏ Mild ammonia-free soap-and-water solution for lubrication ❏ Small wooden dowel ❏ Commercial leak-test solution* 1 ❏ ⁄4" crowfoot adapter 3 * Must be approved for use on brass and with LP gas. Note: Torque wrench and crowfoot adapter should all have the same drive size.
SHERWOOD LPG PRODUCTS Instruction Sheets Filler-Section Replacement Instructions for Model 2030BC Multi-Purpose Cylinder Valves 2030-100-KIT — Instruction Sheet R-2030 Kit #2030-100-KIT Contains: Filler Gasket #697-2 ACME Connector #2030-2 Poppet #2030-40 Poppet Spring #2030-7 Body O-Ring #G021B Liquid Level Stem #1931-24A Part Number Description 697-2 Filler Gasket 2030-2 ACME Connector G021B Body O-Ring 2030-40 Poppet 2030-7 Poppet Spring 1931-24A Liquid Level Stem 272 omniFIT® 1570 or
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required 1. Inspect the internal valve shoulder where the O-ring seats. If the seat is nicked, scratched, or distorted, replace the entire valve. Destroy the old valve so it cannot be reused. t A large adjustable wrench or open-end wrench, 11⁄8" and 19⁄16" t Small wooden dowel t Spring scale, 20 to 40 pounds t Toothbrush and alcohol t Small, fine wire brush t Commercial leak-test solution* t Petroleum jelly lubricant 2.
SHERWOOD LPG PRODUCTS Instruction Sheets Vapor-Return Section Replacement Instructions for Model 2033CL Multi-Purpose Cylinder Valves 2033-100-KIT — Instruction Sheet R-2033 Kit # 2033-100-KIT Contains: Gasket #797-2 Poppet #2033-130 Liquid-Level Stem #1931-24A ACME Connector #2000-3 Poppet Spring #2000-16 Body Gasket #2000-19 Part Number Description 797-2 Gasket 2000-3 ACME Connector 2000-19 Body Gasket 2033-130 Poppet 2000-16 Poppet Spring 1931-24A Liquid-Level Stem 1570 or 272 omniFI
SHERWOOD LPG PRODUCTS Instruction Sheets 3. Using a fine wire brush, clean the old threadlocking residue from the fine female threads where the ACME connector screws into the valve. Blow the valve clean with compressed air. Clean all other threads as necessary. Tools Required R Socket wrench R Small wooden dowel R Torque wrench, 0–50 foot-pounds R Petroleum jelly lubricant R Deep hex socket, 11⁄4" R Toothbrush and alcohol R Small, fine wire brush R Commercial leak-test solution* 4.
SHERWOOD LPG PRODUCTS Instruction Sheets Filler-Section Replacement Instructions for Model 2035A Multi-Purpose Cylinder Valves 2035-100-KIT — Instruction Sheet R-2035 Filler Gasket #697-2 Kit #2035-100-KIT Contains: E Connector #623-2 Poppet #2035A-10 Poppet Spring #19-1855-12 Body O-Ring #623-12 Liquid-Level Stem #1931-24A Rain Cap #UT12X Part Number Description 697-2 Filler Gasket 623-2 ACME Connector 623-12 Body O-Ring 2035A-10 Poppet 19-1855-12 Poppet Spring 1931-24A Liquid-Level Stem
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required ❏ A large adjustable wrench or 13⁄8" open-end wrench ❏ Commercial leak-test solution* ❏ Torque wrench, 0–50 foot-pounds ❏ Toothbrush and alcohol ❏ Socket wrench ❏ Open-end crowfoot adapter, 11⁄8" ❏ Petroleum jelly lubricant ❏ Small wooden dowel ❏ Small, fine wire brush * Must be approved for use on brass and with LP gas. Note: Torque wrench, socket wrench, and crowfoot adapter should all have the same drive size.
SHERWOOD LPG PRODUCTS Instruction Sheets Operating Instructions for Sherwood 2341 Series Transfer Valve — Instruction Sheet I-2341 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets SAFETY INSTRUCTIONS t 8FBS BQQSPWFE FZF BOE IBOE QSPUFDUJPO EVSJOH MJRVJE USBOTGFS QSPDFEVSFT t 6TF POMZ UIF 1" BEBQUFS CFUXFFO UIF $IFDLNBUF BOE 2341 Series Transfer Valve Liquid Transfer Procedures Step 1 Figure 3 1. Loosen the cap of the Checkmate using two wrenches; one to prevent the Checkmate™ from turning while the other loosens the cap by turning counterclockwise as shown in Figure 2. Do not loosen the cap fully.
SHERWOOD LPG PRODUCTS Instruction Sheets Component Replacement Instructions for Sherwood 2341 Series Liquid-Withdrawal Valves 2341-100-KIT — Instruction Sheet R-2341 Kit #2341-100-KIT Contains: Bonnet/Stem Assembly BONNET/STEM ASSY #2341-20 #2341-20 Part Number Description 2341-20 Bonnet Assembly 2341-9 Gasket R-2341 Instruction Sheet BODY GASKET Body Gasket #2341-9 #2341-9 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING.
SHERWOOD LPG PRODUCTS Instruction Sheets Tools Required Step 3: Re-Assembly R Medium slotted screwdriver (or #25 Torx screwdriver) ® R A 13⁄16" -deep socket and wrench 1. Insert a new #2341-9 gasket into the valve-to-bonnet seat. R Alcohol R Fine wire brush R Bench vise with soft-faced jaws R Empty LP gas tank with a ⁄4" NGT female connection R Torque wrench, 0–100 foot-pounds R Commercial leak-test solution* R Petroleum jelly lubricant R Pipe dope suitable for LP gas 3 3.
SHERWOOD LPG PRODUCTS Instruction Sheets Optional Excess-Flow Valve Replacement Instructions for 2341 Series Liquid-Withdrawal Valves 2341-110-KIT — Instruction Sheet R-2341-110 Kit #2341-110-KIT Contains: Part Number Description 2341-110 Excess-Flow Valve 271 omniFIT® 1550 or Loctite® R-2341-110 Instruction Sheet Excess-Flow Valve #2341-110 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications.
SHERWOOD LPG PRODUCTS Instruction Sheets Tools Required Replacement Procedures R A 3⁄4" socket and wrench Step 1: Disassembly R Torque wrench, 0–50 inch-pounds R Bench vise with soft-faced jaws R Fine wire brush SAFETY INSTRUCTIONS t 6TF BO BDDVSBUF UPSRVF XSFODI UP UJHIUFO UIF CPOOFU BTTFNCMZ t "MXBZT EFTUSPZ B EBNBHFE PS XPSO WBMWF BOE QBSUT TP UIFZ DBOOPU CF SFVTFE 1. Place the adapter valve in the vise so that the valve outlet is held flat against one of the vise jaws. DO NOT OVERTIGHTEN.
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Instructions for LP Gas Cylinder Valves 3250-8ALH-KIT — Instruction Sheet R-3250-8ALH Kit #3250-8ALH-KIT Contains: Part Number Description 3250-8ALH Bonnet Assembly R-3250-8ALH Instruction Sheet BONNET ASSEMBL Bonnet Assembly #3250-8ALH 3250-8ALH READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. GENERAL This instruction is intended for people familiar with LP gas equipment and applications.
SHERWOOD LPG PRODUCTS Instruction Sheets 2. Inspect all threaded connections. Replace the entire valve if threaded connection is damaged or worn. Destroy the old valve so it cannot be reused. Tools Required R Chain wrench or cylinder vise R Hex socket, 7⁄8" 3. Inspect the safety-relief device. If the openings are clogged with foreign matter or if it shows any sign of tampering, replace the entire valve. Destroy the old valve so it cannot be reused.
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Instructions for LP Gas Cylinder Valves 3250-8LH-KIT — Instruction Sheet R-3250-8LH Kit #3250-8LH-KIT Contains: Part Number Description 3250-8LH Bonnet Assembly R-3250-8LH Instruction Sheet Bonnet Assembly #3250-8LH READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required R Torque wrench, 50 to 60 foot-pounds R Chain wrench or cylinder vise R Medium slotted screwdriver (or #25 Torx® screwdriver) R Commercial leak-test solution* R Hex socket, ⁄8" 7 * Must be approved for use on brass and with LP gas.
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Instructions for LP Gas Cylinder Valves 3250D-8LH-KIT— Instruction Sheet R-3250D-8LH Kit #3250D-8LH-KIT Contains: Part Number Description 3250D-8LH Bonnet Assembly R-3250D-8LH Instruction Sheet Bonnet Assembly #3250D-8LH READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required R Torque wrench, 50 to 60 foot-pounds R Chain wrench or cylinder vise R Medium slotted screwdriver (or #25 Torx® screwdriver) R Commercial leak-test solution* R Hex socket, ⁄8" 1. A damaged shut-off seat may not allow a positive seal. Use a light to inspect the valve shut-off seat located at the bottom of the bonnet-connection opening. The outer rim of the seat is about 3⁄8" in diameter.
SHERWOOD LPG PRODUCTS Instruction Sheets Bonnet Assembly Replacement Instructions For LP Gas Cylinder Valves 3329-13LH-KIT— Instruction Sheet R-3329-13LH Kit #3329-13H-KIT Contains: Part Number Description 3329-13LH Bonnet Assembly R-3329 Instruction Sheet Bonnet Assembly #3329-13LH READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets Step 2: Inspection Tools Required R Chain wrench or cylinder vise R Hex socket, ⁄8" R Medium slotted screwdriver (or #25 Torx® screwdriver) R Torque wrench, 50 to 60 foot-pounds 7 R Commercial leak-test solution* * Must be approved for use on brass and with LP gas. 2. Inspect all threaded connections. Replace the entire valve if threaded connection is damaged or worn. Destroy the old valve so it cannot be reused.
SHERWOOD LPG PRODUCTS Instruction Sheets Dual Bonnet Assembly Conversion Instructions for LP Gas Cylinder Valves 3429-100-KIT — Instruction Sheet R-3429 Kit #3429-100-KIT Contains: Part Number Description 3429-100 Dual Bonnet Conversion Assembly R-3429 Instruction Sheet Dual Bonnet Assembly READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications. IF YOU ARE NOT FAMILIAR WITH THIS EQUIPMENT — STOP.
SHERWOOD LPG PRODUCTS Instruction Sheets 2. Inspect all threaded connections. Replace the entire valve if any threaded connection is damaged or worn. Destroy the old valve so it cannot be reused. Tools Required R ⁄4" wrench 3 R Hex socket, 5⁄8" 3. Inspect the safety-relief device. If the openings are clogged with foreign matter or if it shows any sign of tampering, replace the entire valve. Destroy the old valve so it cannot be reused. Never attempt to repair or clean a safety-relief device.
SHERWOOD LPG PRODUCTS Instruction Sheets Handwheel, Bonnet, and Stem Assembly Replacement Instructions for LP Gas Cylinder Valves 6775-60-KIT — Instruction Sheet R-6775-60 Kit #6775-60-KIT Contains: Part Number Description 6775-60 Handwheel, Bonnet, and Stem Assembly R-6775-60 Instruction Sheet Handwheel, Bonnet, and Stem Assembly 6775-60 READ THIS INSTRUCTION COMPLETELY BEFORE BEGINNING. General This instruction is intended for people familiar with LP gas equipment and applications.
SHERWOOD LPG PRODUCTS Instruction Sheets 2. Hold the lower portion of the dual bonnet in place with a 3⁄4" end wrench. Without turning the handwheel, use a second 11⁄16" end wrench to remove the upper stem assembly by turning the bonnet cap counterclockwise (see Fig. 1). Destroy the old assembly so it cannot be reused. Tools Required R 3⁄4" end wrench R 11⁄16" end wrench R Commercial leak-test solution * Must be approved for use on brass and LP gas. B. IF GAS SERVICE HAS BEEN DISCONNECTED: 1.
SHERWOOD LPG PRODUCTS Notes Notes: All Safe, Inc.
All Safe, Inc.
All Safe, Inc. Sherwood Master Distributor 26443 Fallbrook Avenue Wyoming, MN 55092 Toll Free: 866-958-3473 Email: info@allsafe.net Web: www.allsafe.net Twitter: @allsafeinc All Safe, Inc.
