8" Scroll Saw with Rotary Attachment DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (888) 315-3080 M-F 8-5 CST or by email: partsandservice@greatlakestec.
Table of Contents Technical data……………………………………………………………………………………. 2 General safety rules……………………………………………………………………………… 3 Specific safety rules for the scroll saw…………………………………………………………... 5 Electrical information……………………………………………………………………………. 7 Know your scroll saw……………………………………………………………………………. 9 Assembly and adjustments……………………………………………………………………….
General safety rules Safety is a combination of common sense, staying alert, and knowing how your power tool works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes that could cause serious injury, do not plug in the power tool until the following steps have been read and understood. 1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards. 2. AVOID DANGEROUS CONDITIONS.
General safety rules (continued) 13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop. 14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool. 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY.
Specific safety rules for the scroll saw WARNING: Do not operate the scroll saw until it is assembled, and you have read and understand the following instructions and the warning labels on the scroll saw. Before operating 1. Check for proper assembly and proper alignment of moving parts. 2. Understand the function and proper use of the ON/OFF switch. 3. Know the condition of the scroll saw. If any part is missing, bent, or does not operate properly, replace the component before you use the scroll saw. 4.
Specific safety rules for the scroll saw (continued) When operating the scroll saw WARNING: Use the rotary tool for sanding and grinding applications only. This product is not recommended for drilling applications. 1. To avoid injury from unexpected scroll saw movement: • Use the scroll saw on a firm level surface with adequate space for handling and supporting the workpiece. • Be sure the scroll saw cannot move when operated.
Electrical information Grounding instructions IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
Electrical information (continued) WARNING: This power tool is for indoor use only. Do not expose to rain or use in damp locations. Guidelines for using extension cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Know your scroll saw A B C D E F G H I J On/off and light switches Speed control knob Dust blower and light Lower blade holder Bevel lock handle Bevel adjustment knob Base Rotary tool cable Rotary tool in clamp Rotary tool dust port K L M N O P Q R S T Rotary table Blade tension lock lever Rubber bearing cover Motor Storage compartment Sawdust port Saw table Blade Blade guard foot Upper blade holder and knob
Assembly and adjustments Unpacking (Fig. 1) Unpack the scroll saw and all its parts, and compare against the list below. Do not discard the carton or any packaging until the scroll saw is completely assembled. CAUTION: Do not lift the saw by the arm that holds the blade. The saw will be damaged. WARNING: To avoid injury from accidental starting, turn switch OFF and remove plug from power source outlet before making any adjustments.
Assembly and adjustments (continued) Align the bevel indicator (Fig. 3-5) The bevel indicator has been factory adjusted, it should be rechecked prior to use for best operation. 1. Remove the blade guard foot (1) using a hex key to loosen the screw (2). 2. Loosen the table bevel lock handle (3) and turn the table adjustment knob (4) to move the table until it is approximately at a right angle to the blade. 3. Use a combination square (5) (not provided) to set the table exactly 90º to the blade (6).
Assembly and adjustments (continued) WARNING: to reduce the risk of injury: • When carrying the saw, hold it close to your body to avoid injury to your back. Bend your knees when lifting the saw. • Carry the saw by the base. Do not carry the saw by the power cord. • Secure the saw in a position where people cannot stand, sit, or walk behind it. Debris thrown from the saw could injure people standing, sitting, or walking behind it.
Assembly and adjustments (continued) Sawdust collection port (Fig. 9 and 10) This scroll saw allows a hose or vacuum accessory (not provided) to be connected to the dust chute (1) at the front of the saw and to the dust chute (2) under the rotary tool table (30, if installed. If excessive sawdust buildup occurs inside the base, use a wet/dry vacuum cleaner or manually remove sawdust. This will keep your saw cutting efficiently. Adjusting the dust blower/light (Fig.
Assembly and adjustments (continued) Blade selection (Fig. 12) This scroll saw accepts 5" length pin-end and pinless blades, with a wide variety of blade thicknesses and widths. The type of material and intricacies of cutting operations will determine the number of teeth per inch. Always select the narrowest blades for intricate (tight radius and curves) curve cutting and the widest blades for straight and large curve cutting operations. The following table represents suggestions for various materials.
Assembly and adjustments (continued) Blade removal and installation (Fig. 13-15) WARNING: To prevent personal injury, always turn saw OFF and disconnect the plug from the power source before changing blades or making adjustments. This saw uses pin-end and pin-less blades. Pin-end blades are thicker for stability and for faster assembly. They provide faster cutting on a variety of materials.
Assembly and adjustments (continued) WARNING: Remove the saw blade before installing and/or using the rotary tool. Connect the rotary tool to the saw (Fig. 16) The rotary tool can be used as a handheld or stationary device. The rotary tool connects to the motor and is operated using the ON/OFF switch and variable speed dial on the saw. 1. Open the latch (1) on the rotary tool coupler (2). 2. Insert the inner cable into the opening (3) at the end of the motor fitting. 3.
Operation Recommendations for cutting A scroll saw is basically a curve-cutting machine. It can also be used for straight cutting and beveling or angle cutting operations. Please read and understand the following items before attempting to use the saw. 1. When feeding the workpiece into the blade do not force it against the blade. This could cause blade deflection. Allow the saw to cut the material by guiding the workpiece into the blade as it cuts. 2. The blade teeth cut material ONLY on the down stroke.
Operation (continued) ON/OFF switch and speed control knob (Fig. 20) Always wait for the saw or rotary to come to a complete stop before restarting. 1. To turn the saw or rotary on, press the switch (1) to the ON (I) position. 2. Turn the variable speed knob (2) to adjust the blade speed or rotary speed to the desired setting. Turning the control knob clockwise increases speed; turning it counterclockwise reduces speed. 3. To turn the saw off, press the switch (1) to the OFF (O) position.
Operation (continued) Angle cutting (bevel cutting) (Fig. 22) 1. Layout or secure design to workpiece. 2. Move the blade guard foot to the highest position by loosening 3. 4. 5. 6. 7. the height adjustment knob (1). Retighten. Tilt the table to the desired angle by loosening the table bevel lock handle (2) and moving the table to the proper angle using the degree scale and the pointer (3). Tighten the table bevel lock handle (2).
Operation (continued) Rip or straight line cutting (Fig. 24) 1. Raise the blade guard foot (1) by loosening the height adjustment knob (2). 2. Measure from the tip of the blade to the desired distance. Position the straight edge parallel to the blade at that distance. 3. Clamp the straight edge to the table. 4. Recheck your measurements using the workpiece to be cut and make sure the straight edge is secure. 5.
Maintenance WARNING: Always turn the switch OFF and unplug the power cord from the outlet before maintaining or lubricating the scroll saw. To ensure that the wood glides smoothly across the work surface, periodically apply a coat of paste wax to the surface of the worktable. If the power cord is worn out or damaged in any way, replace it immediately. Do not attempt to oil the motor bearings or service the motor's internal parts. Lubrication Lubricate the arm bearings after every 50 hours of use. 1.
Exploded view and parts list 240-0041 22 (888)315-3080
Exploded view and parts list (continued) Part# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 240-0041 Order # 240-0041-001 240-0041-002 240-0041-003 240-0041-004 240-0041-005 240-0041-006 240-0041-007 240-0041-008 240-0041-009 240-0041-010 240-0041-011 240-0041-012 240-0041-013 240-0041-014 240-0041-015 240-0041-016 240-0041-017 240-0041-018 240-0041-019 240-0041-020 240-0041-021 240-0041-022 240-0041-023 240-0041-024 240-0041-025 240-0041-0
Exploded view and parts list (continued) Part # 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 240-0041 Order # 240-0041-081 240-0041-082 240-0041-083 240-0041-084 240-0041-085 240-0041-086 240-0041-087 240-0041-088 240-0041-089 240-0041-090 240-0041-091 240-0041-092 240-0041-093 240-0041-094 240-0041-095 240-0041-096 240-0041-097 240-0041-098 240-0041-099 240-0041-100 240-0041-101 240-0041-102 240-0041-103 240-0
Warranty MASTERFORCE™ SCROLL SAW WARRANTY 3-MONTH MONEY BACK GUARANTEE: This MASTERFORCE™ brand power tool carries our 3-Month Money Back Guarantee. If you are not completely satisfied with your MASTERFORCE™ brand power tool for any reason within three (3) months from the date of purchase, return the tool with your original receipt to any retail store, and we will provide you a refund – no questions asked.
