TM MC E480 Barbecue Assembly Manual 85-3098-8 (G45313) Propane 85-3099-6 (G45314) Natural Gas 1 Year limited Warranty Read and save manual for future reference. Assemble your grill immediately. Missing or damaged parts claims must be submitted within 30 days of purchase date. For product inquiries, parts, warranty and troubleshooting support, please call 1-855-453-2150. Manual Revision #: 07242015 AT ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.
H E A V Y A RTICLE NEEDS 2 TO LIFT THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.masterchefbbqs.com CAUTION DANGER Sharp edges. Wear gloves when assembling your grill. Read and follow all safety statements, assembly instructions, use and care directions before attempting to assemble and cook. 1. If you smell Gas: a. Shut off gas to the appliance b. Extinguish any open flame c.
HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY Key # Description 1 ¼”-20UNCX38 Screw 2 ¼”-20UNCX18 Screw 3 ¼”-20UNCX13 Screw 4 ¼” Nut 5 φ7 Lock Washer 6 φ7 Washer 7 NO.10-24UNCX10 Screw 8 φ5 Lock Washer 9 φ5 Washer 10 M4 Wing Nut 11 ST4.
Parts List (propane) for 85-3098-8 (G45313) Key # Quantity Description Part No.
EXPLODED DIAGRAM (PROPANE) FOR 85-3098-8 (G45313) AC BG AE BF AA AF DC AB AD BE BC DH DG DA DF BD CF BD BD BA DD DE1 CA DE2 CD CB DB CG CC BI CK BH DI CJ EB CH DJ EA CI CE1 CE2 EH EG ED EI EI EC EE EF EJ F1 Hardware Pack 3 F2 F3 Assembly Manual SAFETY AND CARE Manual F4 Tank Screw
Parts List (natural gas) FOR 85-3099-6 (G45314) Key # Quantity Description AA 1 Top lid AB 1 Lid handle AC 1 Thermometer AD 2 Screw for top lid AE 2 Lid bumper, front AF 2 Lid bumper, rear BA 1 Burner box assembly BC 4 Main burner BD 3 Carryover assembly BE 4 Flame tamer BF 2 Cooking grate BG 1 Warming rack BH 1 Upper back panel BI 1 Match holder CA 1 Manifold assembly, NG CB 1 Natural gas hose CC 5 Control knob CD 5 Bezel, control knob CE1 1 Electronic igniter assembly CE2 1 Electronic ignition butt
EXPLODED DIAGRAM (natural gas) FOR 85-3099-6 (G45314) AC AE BG BF AA AF DC AD BE AB DH BC CF DA BA DG DF BD DD BD BD CA DE1 DE2 CB CD DB CG BH BI EB CC CJ CK DI CH EA DJ CI CE1 EH EG CE2 ED EI EI EE EC EJ EF F1 Hardware Pack 5 F2 F3 Assembly Manual SAFETY AND CARE Manual
ASSEMBLY INSTRUCTIONS 1 EF Separate the 2 different types of castors: 2 Locking Castors (EE) and 2 Regular Castors (EF). EF EE EE Front ED Attach the Regular Castor (EF) to the front of the Bottom Shelf (ED), and use the Pin Tool (#14) to secure and tighten. Back A Note: Regular Castors (EF) need to be assembled to the front of the Bottom Shelf (ED), and Locking Castors (EE) need to be assembled to the back of the Bottom Shelf (ED), as shown in image A.
ASSEMBLY INSTRUCTIONS 3 THIS STEP REQUIRES 3 PEOPLE. DO NOT ATTEMPT ALONE. EXTREMELY HEAVY! A + B Position the Top Lid Assembly and Burner Box Assembly (A & B) onto the Cart Assembly (C), as shown. C Front View 4 Attach the Upper Back Panel (BH) to both the Left And Right Side Panels (EB & EC). Attention: Assembly of the Upper Back Panel (BH) will be completed in Step 7 and 10.
ASSEMBLY INSTRUCTIONS 5 Assemble the Door Support Rail (EA) to the Left and Right Upper Side Panels (EB and EC), as shown. WARNING: This part may have sharp edges. Wear protective gloves when assembling. EA EC EB Front View You will need: EA 1 5 6 X4 X4 X4 EB Close Up 6 Attach the Match Holder (BI) to the left side panel of the Burner Box Assembly.
ASSEMBLY INSTRUCTIONS 7 Left side shelf assembly TIP: Do not tighten until all hardware is in place. DA a. Mount the left side burner side shelf (DA and DB) onto the two support brackets, located on the left, upper side panel of the burner box (BA). BA DB b. Assemble the left side burner side shelf (DA and DB ) to the upper side panel of the burner box (BA), by positioning hardware through the interior of the burner box (BA), as shown in figure B.
ASSEMBLY INSTRUCTIONS 8 a. Remove the hardware that is pre-assembled to the Side Burner Valve (DE1), as shown in figure A DE1 DB Assemble the Side Burner Valve (DE1) to the Left Side Shelf Fascia (DB), using the hardware removed. DE2 A b. Assemble the Side Burner Control Knob (#13) to the Side Burner Valve (DE1). You will need: DB DE1 13 13 X1 B 9 a. Position the Side Burner (DF) through the opening in the Left Side Burner Drip Pan (DD).
ASSEMBLY INSTRUCTIONS 9 b. Make sure that the Side Burner (DF) engages the Side Burner Valve (DE1). Attach the Wing Nut (#10) to the side burner (DF), as shown in figure B. You will need: DE1 10 DF X1 B Left side view c. Attach the end of the Side Burner Electrode Wire (DG) to the underside of the Side Burner Electrode (DF), as shown. Ensure that the wire is pushed in firmly. DF DG C View from underneath left side shelf d.
ASSEMBLY INSTRUCTIONS 10 Right Side Shelf Assembly TIP: Do not tighten until all hardware is in place. a. Mount the right side shelf (DI and DJ) onto the two support brackets, located on the right, upper side panel of the burner box (BA) DI BA DJ b. Assemble the right side shelf (DI and DJ) to the upper side panel of the burner box (BA), by positioning hardware through the interior of the burner box, as shown in figure B.
ASSEMBLY INSTRUCTIONS 11 Electronic Ignition Assembly Battery a. Remove the Ignition Battery Cover (CE2) and the plastic nut from the Electronic Ignition Box (CE1). DJ + - CE2 Plastic Nut CE1 b. Position the Electronic Ignition Box (CE1) through the opening in the Right Side Shelf Fascia (DJ) and secure using the plastic nut. A c. Insert one “AA” battery into the battery compartment (CE1) with the positive end facing outward, as shown. Secure using the ignition button cover (CE2).
ASSEMBLY INSTRUCTIONS 12 Assemble the Heat Shield (CH) to the bottom of the Door Support Rail (EA) and the Upper back panel (BH), as shown in figure A and B.
ASSEMBLY INSTRUCTIONS 13 a. Assemble the Right and Left Tracks (CJ and CK) for the Grease Tray (CI), as shown in figure A-C. EA You will need: CK 11 CJ EB EC X2 A CH CJ CK B Close up, back CJ CK C Close up, front b. Insert the Grease Tray (CI) into the opening of the Upper Back Panel (BH).
ASSEMBLY INSTRUCTIONS 14 Assemble the Door Handle (EI) to the Left and Right Door Assembly (EG and EH).
ASSEMBLY INSTRUCTIONS 15 a. Assemble the right door assembly (EH), to the bottom shelf (ED) by inserting the fixed pin (bottom of door) into the hole provided (figure B). EA EH EC ED A EH ED B Close up, bottom of door b. Assemble the top of the door assembly (EH) to the door support rail (EA), by pressing in the door support pin and aligning with the hole located on the top right corner of the door (figure C).
ASSEMBLY INSTRUCTIONS 16 a. Position the Flame Tamers (BE) into the Burner Box (BA).
ASSEMBLY INSTRUCTIONS 17 Place the cooking grates (BF) into the burner box (BA). BF 18 Insert the two small positioning rods of the warming rack (BG) into the rear panel of the burner box (BA).
ASSEMBLY INSTRUCTIONS 19 For Propane Model Only For Natural Gas Model, Follow Step 20. a. Attach the Regulator coupling nut (CB) to the LP cylinder valve. CB b. Position the 20 lb propane tank onto the Bottom Shelf (ED), and secure using the bolt (already attached) located on the underside of the Bottom Shelf (ED), as shown in figure C. ED A ATTENTION FOR YOUR SAFETY, DO NOT ATTEMPT TO LIGHT THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-8 OF THE MASTER CHEF® SAFETY & CARE MANUAL.
ASSEMBLY INSTRUCTIONS 20 For Natural Gas Model Only Attach the Natural Gas Hose (CB) to the Side Burner Valve (DE1) as shown. ATTENTION DE1 In order to complete installation of your Natural Gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s Natural Gas hose to your home gas supply. Contact your Natural Gas supplier to purchase the necessary part.
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