WARNING： Read this Manual, and any Supplements Carefully Before Operating Vehicle. OWNER’S/OPERATOR’S MANUAL US 17.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 1. Introduction Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 1. Introduction rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instructions. Read this manual and all labels carefully and follow the operating procedures described. Never operate an ATV without proper instruction. Take a training course.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 1. Introduction hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible. Always follow proper procedures for crossing the side of a hill as described in this manual.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine. Operating this vehicle carries with it responsibilities for your personal safety, the safety of others, and the protection of our environment.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 3. SAFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement. Attention: There is a risk of fire from driving the vehicle on the ground where grass has dried up or parking the vehicle on such surface while the engine is hot. NOTE: No.1、6、16 ONLY FOR 4WD. 1. 2.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 3. SAFETY WARNING 3.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 3. SAFETY WARNING 4. 5. 6. 7. 8.
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LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 3. SAFETY WARNING 16. 17.
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LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 3.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride. Item/Inspection procedure 1. Tire-check condition and pressures. 2. Fuel tank-fill the fuel tank to its proper lever. 3.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course. They should then regularly techniques described in the Owner’s Manual.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV. WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. WARNING POTENTIAL HAZARD Operating on excessively steep hills.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual. NOTE: A special technique is required when braking as you go downhill. Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Lock parking brake after you are stopped. If you begin rolling backwards: Keep weight uphill; never apply engine power.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacles, such as large rocks or fallen trees. If you cannot avoid obstacles, always follow proper procedures as described in the Owner’s Manual.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operating the ATV through water which exceeds the recommended maximum depth in this manual. Avoid operating the ATV through deep or fast flowing water.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tier pressure, may cause loss of control, and increases the risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type ties specified in the Owner’s Manual for this vehicle.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV, Cargo should be properly distributed and securely attached, Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgement and physical skills.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 6. V.I.N Record these numbers from your ATV in the spaces provided. 1. Frame VIN (found on the lower right side of the frame tube) 2. Engine Serial Number (Left front side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS LCD Meter 1. Neutral indicator light 2. High beam indicator light 4. Reverse indicator light 5. Speedometer 6. Coolant temperature meter 7. Engine rpm meter 8、9. The odometer 10.Engine working hour counter 11. 2WD/4WD indicator 12. Fuel gauge Indicator A: km/ mile selector B: hour / distance selector Throttle WARNING Do not start or operate an ATV with sticking or improperly operation throttle controls.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever. The throttle lever (1) is spring loaded and engine speed returns to idle when the lever is released. WARNING Washing or operating the scooter in freezing temperatures can result in water freezing in the throttle cable conduit and/or on the throttle mechanism.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS toward the handlebar. The front and rear brakes are hydraulically activated disc type brakes which are activate by one lever only. Always test brake lever travel and reservoir fluid lever before riding. When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid lever which must be corrected before riding. Contact your dealer for proper diagnosis and repair.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS The parking brake may relax when left on for a long period of time. This could cause an accident. Do not leave the vehicle on a hill depending on the parking brake for more than five minutes. Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a side hill position. WARNING Always check to be sure that the parking brake has been disengaged before operating the ATV.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS main brake system, especially if the main system becomes inoperative. IF the rear wheels slide, reduce brake pedal pressure to brake the rear wheels without skidding. Aggressively applying the rear brake when backing down a hill may cause rear tip over. It will be necessary to check the brake fluid lever for the auxiliary brake system. The reservoir is located near the foot brake.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Automatic Transmission Gear Selector Operation The transmission gear selector is located on the right side of the vehicle. The transmission selector lever has four positions: high forward; reverse; neutral; and low forward. NOTE: To extend belt life, use low forward gear in heavy pulling situations and in situations where you are operating below 7mph(11km/h) for extended periods of time.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Engine Cooling System Coolant Level Independent suspension model The recovery bottle, located under the seat, must be maintained between the minimum and maximum levels indicated on the recovery bottle. The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the recovery bottle, radiator filler neck, radiator pressure cap and connecting hose.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS NOTE: Always follow the manufacturer’s mixing recommendations for the freeze protection required in your area. Cooling System WARNING Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator Coolant Level Inspection NOTE:This procedure is only required if the cooling system has been drained for maintenance and/or repair.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil system WARNING Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always refuel with the engine stopped and outdoors or in a well ventilated area. Do not over smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. Do not over fill the tank. Do not fill the tank neck.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Fuel and Oil System Fuel System The fuel tank filler cap (1) is located directly behind the handlebar. Refer to your owner’s Manual for tank capacity. Use regular unleaded gasoline. The fuel valve is located on the left side of the front fender and has three positions: OFF: For vehicle storage and whenever transporting. ON: For normal operation. RES: For reserve supply in the event of main supply exhaustion.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS Oil System The oil tank is located on the right side of the engine . To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds. 3. Stop the engine, remove dipstick (1) and wipe dry with a clean cloth. 4. Put dipstick into the oil tank (don’t screw in it), remove it and read the oil level. 5. Remove dipstick and check to see that the oil level is between the full and add marks(2).
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS 4 Wheel Drive System (4WD) Electric 2WD- 4WD Shift . CAUTION: Always shift as the vehicle stop. NOTE: When shift 2WD/ 4WD, the mechanics in the front gear box maybe still engaged/ disengaged, the mechanics would finally disengaged/ engaged when rides on a hard surface or rides in reverse. The buzzer will beep if the procedure which list above is not done in 1 minute. Re-shift to stop the buzzer. .
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 7. CONTROL AND PARTS FUNCTIONS experience any symptoms from the steering, take the ATV to your dealer for inspection and service. NOTE: Steering effort increase but remains balanced from left to right. WARNING Asymmetrical heavy steering is a symptom of malfunction of one side inner or outer CV joints, loss of control could result, even in 2WD position. If you experience any symptoms from the steering, take the ATV to your dealer for inspection and service.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result. 1. 2. 3. 4. 5. Place the transmission in neutral and reset the parking brake. Turn the fuel tank valve to ON. Sit on the vehicle.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 8. STARTING THE ENGINE ·Pressing the electric starter button for more than 5 seconds at a time may casue the starter to overheat and damage the starter. Release the starter button for approximately 10 seconds before pressing it again. 3. Immediately after the engine starts, operate the choke knob to keep fast idle. 4. Continue warming up the engine until it runs smoothly and responds to the throttle with the choke knob in the fully OFF (B) position. 5.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 9. VEHCLE BREAK-IN PERIOD The break-in period for your new ATV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully. CAUTION do not operate at full throttle or high speeds for extended periods during the break-in period.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 10. RIDING GEAR Safe Riding Gear Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury. Select an approved helmet. 2.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 11. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed(1/3 on the front and 2/3 on the rear ) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. Never exceed the weights specified in your Owner’s Manual. Maximum trailer weight-450 lbs (200kg) on level ground. Maximum vertical hitch weight-25 lbs (11kg).
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 11. CARRYING LOADS location. Allow only enough slack in the chain to permit turning. ● Do not use safety chain for towing. Important Safeguards To reduce risk of injury or machine damage when carrying loads, read and follow the warnings listed below: REDUCE SPEED AND ALLOW GREATED DISTANCE FOR BRAKING WHEN CARRYING CARGO. CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 11. CARRYING LOADS Avoid handling off-centered loads which cannot be centered. Always attach the tow load to the hitch point designated for your ATV. EXTREME CAUTION MUST BE USED. Avoid operating with loads extending over the rack sides. Stability and maneuverability may be adversely affected, causing the vehicle to overturn. DO NOT BLOCK THE HEADLIGHT/TAILIGHT AND THE REFLECTORS when carrying loads on the racks.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING WARNING The engine rpm limiter will work at 7500rpm, this may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK. Always reduce throttle when the engine reach top rpm, avoid the engine popping. WARNING RIDING THIS ATV WITH POOR ENGINE TUNING MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Making turns Practice making turns at slow speeds This ATV is equipped with a solid rear axle which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the inside tire must slip traction slightly. To turn, steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns which can cause skids. 3.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death. Whenever traveling uphill always travel straight uphill and: 1. Avoid steep hills (15%maximum). 2. Keep both feet on the footrests. 3. Transfer you weight forword. 4. Proceed at a steady rate of speed and throttle opening. 5.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Sidehilling Side hilling your ATV is one of the most dangerous types of riding and should be avoided. If you do enter into a situation where sidehilling is necessary, always: 1. Slow down. 2. Lean into the hill transferring your upper body weight toward the hill while keeping your feet on the footrests. 3. Steer slightly into the hill to maintain vehicle directions.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Traveling Downhill. Whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs. WARNING Do not travel at excessive speeds.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Turning Around On a Hill If the ATV stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn. 1. Stop and lock the parking brake while maintaining body weight uphill. 2. Leave transmission in forward and shut off engine. 3. Dismount on left or uphill side of ATV. 4. Staying uphill of ATV, turn handlebars full left (while facing front of ATV). 5.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Crossing Streams Your ATV can operate through water up to maximum recommended depths is 8 inch. Before fording steams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly, avoiding rocks and obstacles if possible. 4. After crossing, dry the brakes by applying light pressure to the lever until braking action is normal.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING CAUTION If you ATV becomes immersed,take it to your dealer before starting the engine.Major engine damage can result if the maching is not thoroughly inspected. If it is impossible to take it to a dealer before starting, follow the steps outlined below. Move the ATV to dry land or at the very least, to water depth not more than 8 inch (200mm). Turn the fuel valve to “OFF”. Remove the spark plug.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Trail Obstacles Keep Alert! Look ahead and learn to read the trail as you ride.Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs,rocks and low hanging branches. WARNING Not all obstacles are visible.Travel with caution on trails severe injury or death can vehicle comes in contact with a hidden obstacle.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING WARNING Backing your ATV can be dangerous! You could hit an obstacle or person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. Backing up 1. Avoid backing up on steep inclines. 2. Always back slowly. 3. When in reverse, apply the brakes lightly for stopping. 4. Avoid turning at sharp angles in reverse. 5. Never open the throttle suddenly while backing.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 12. RIDING Parking on an incline Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline.If it is neceddary to park on an incline,always block the rear wheels on the down hill side as shown above. 6.Do not leave the ATV on a hill depending on the parking brake for more than five minutes.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 13. CVT SYSTEM CVT System On this ATV, the approximate gear ratio difference between high and low range is 1:2.05.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed. By switching to low range while operating at low ground speeds, the air temperature in the clutch will be reduced.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 13. CVT SYSTEM When To Use Low Range The following lists provide a guideline for when to use low range rather than high. Low Range Basic operation at speeds less than 7 MPH (11km/h) Heavy pulling Riding through rough terrain (swamps, mountains, etc.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 14. BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 14. BATTERY Battery Removal 1. Disconnect hold down straps holding the electrical box and battery in position and remove battery cover. 2. Remove the battery vent tube from the battery. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red(positive) battery cable next. 5. Lift the battery out of the ATV, being careful not to tip it sideways and spill electrolyte.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 14. BATTERY corrosion. Avoid skin contact with electrolyte, severe burns could result. 3. First connect and tighten the red (positive) cable. 4. Second connect and tighten the black (negative) cable. 5. Reinstall battery cover and attach the hold down strap. 6. Verify that cables are properly routed. NOTE: When you ATV is placed in storage for one months or more, the battery should be removed, charged to proper level, and stored in a cool dry place.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of ATV. Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The potential for fire exists Spark Arrestor The exhaust pipes must be periodically purged of accumulated carbon as follows: 1.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 15. EXHAUST SYSTEM Catalyst There is catalyst inside the muffler on all Europe models and some U.S. models. WARNING The engine rpm limiter will work at 7500rpm, this may cause excessive fuel to build in the exhaust, and ignited by the catalyst in the muffler, MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK. Always reduce throttle when the engine reach top rpm, avoid the engine popping.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer. More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. Periodic Maintenance Schedule Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Item Hours When Remarks Rear Gear case Oil 100 hrs Monthly Check monthly and change annually Front Gear case Oil 100 hrs Monthly ( Only for 4WD) Engine Cylinder 25 hrs Inspect months required at first service (re-torque only) 50 hrs 3 Lubricate all fittings, months pivots, cables, etc. Item Hours When Remarks Engine 30 hrs 3 months Check Level Daily; Break in Service at 1 month.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 3.Transmissi on Oil SAE 80W/90GL5 4.Rear Gear SAE case oil 80W/90GL5 5.Front Gear SAE case oil 80W/90GL5 See “16.MAINTENANCE/TRAN SMISSION LUB” See “16.MAINTENANCE/Rear Gear case Lubrication” See “16.MAINTENANCE/Rear Gear case Lubrication” Change annually or at 100 hours Change annually or at 100 hours Change annually or at 100 hours Lubrication Recommendations Item Lube Rec Method Frequency 6.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Post Bushings pivot shaft and months or 50 grease with grease hours gun 8.Front/Rear Grease Inspect and Semi-annually Wheel replace bearings if bearings necessary 9.Tie rods Grease Locate fittings Semi-annually and Grease 10.Front/Rear Grease Prop Shaft & Locate fittings Semi-annually and Grease Shaft Yoke 11.Ball joints Inspect Inspect replace and Semi-annually it if necessary 12.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M：molybdenum disulfide(MoS2 ) grease(water resistant). 4. *When suspension action becomes stiff or after washing. 5. Hours are based on 10 mph(16Km/h) average.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE WARNING Improper adjustment of the handlebars or incorrect torque of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Handlebar Adjustment Your ATV has handlebars which can be adjusted for your personal fit. 1. Remove the handlebar cover. 2. Loosen the four bolts. 3. Adjust handlebar to desired height.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE WHEEL） M12X1.25 Rear （ALUMINIUM 69Ft.Lbs 95N.m WHEEL） M12X1.25 NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Service work must be performed by an authorized dealer. Tapered nuts: install with tapered side against wheel Air Filter Service Air Filter Service 1. Remove seat. 2.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE filter damage may occur. Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle. Camber and Caster The camber and caster are non-adjustable. WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment. Contact your dealer.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. This causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of serious injury. The front brake is hydraulic disc brakes which is depressing the brake lever on handlebar.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear. Pads should be changed when the friction material is worn to 3/64”(1mm). Inspect the brake disc spline and pad wear surface for excessive wear. Auxiliary Brake Systems Your ATV’s auxiliary brake system is intended to be used as a backup for the main brake system.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Spark Plugs Standard spark plug DR8EA(NGK) ③ Gap:0.6-0.7mm Inspect: Insulator ① Abnormal color: Replace. Normal color is a mediumTo-light tan color. Electrode ② Wear/damage: Replace. Clean: Spark plug (with spark plug cleaner or wire brush) Measure: Spark plug gap ③ Out of specification: Adjust gap. Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE service. Severe use includes continuous duty in dusty or wet conditions, and cold weather riding. NOTE: Severe use cold weather riding is all riding below 10°F(-12℃), and riding between 10°F (-12℃) and 30°F (0℃) when most trips are slow speed and less than 5 mph (8km/h).Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot. Do not allow hot oil to come into contact with skin as severe burns may result 1.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Transmission Oil Changing Procedure 1. Remove the four screws on the footwall and gently pull outward for access. 2. Remove fill plug. 3. Remove transmission drain plug located on the bottom left hand side and drain the oil. Catch and discard used oil properly. 4. Clean and reinstall the drain plug torque to 14 ft.lbs. (20Nm） 5. Add the correct amount of SAE 80W/90GL5 Lubricant until oil reaches the bottom of the filler hole 6. Check for leaks. 7.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Rear Gearcase Lubrication On independent suspension model When the ATV on the a level surface, remove fill plug and visually inspect the lubricant level through the fill hole(1).Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole. NOTE: Do not add lubricant to the bottom of the fill plug threads. The correct gearcase lubricant to use is SAE 80W/90 GL5 Weight Gear Lube.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 4. Reinstall the fill plug. Tight securely (24.5 ft. lbs/35N.m). 5. Check for leaks. WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation. Important Safeguards Maintain proper tire pressure according to charts below.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 3. Lower the vehicle to the ground. 4. Securely tighten the wheel nuts according to the chart found in “16.MAINTENANCE/Wheel Nut Torque”. Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 1/8” (3mm) (1) or less. Please refer to your Owner’s Manual for tire specifications. 16.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 1. Use bulb 12V 35W/35W. 2. Pull the cable plug off the conducting strip in the socket. 3. Turning the headlight rear cover ① counterclockwise is to open the cover. 4. Change the bulb. 16. MAINTENANCE Taillight /Brake light Lamp Replacement If the taillight / brake light does not work the lamp may need to be replaced. 1. Remove the lens. 2. Remove lamp and replace it with recommended lamp. 3.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 1. Place the vehicle on a level surface with the headlight approximately 10’’(3m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Start the engine and turn the headlight switch to high beam. 4. Observe headlight aim. The most intense part of the headlight beam should be aimed 2.8’’ (71mm) below the mark placed on the wall in step 2.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE Certain products, including insect repellants and chemicals, will damage plastic surfaces. Care must be taken when using these products plastic surfaces. Storage Tips CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging. Cleaning——Clean the ATV thoroughly. Fuel——Turn the fuel valve to “OFF” and drain the carburetor bowl completely.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 16. MAINTENANCE 2. Turn the fuel valve to off. 3. Be certain the fuel cap, oil cap, and seat are installed correctly. 4. Always tie the frame of the ATV to the transporting until securely using suitable straps or rope. 5. Always place the transmission in gear and lock the parking brake.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17. TROUBLESHOOTING Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solutions Loading the ATV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the ATV to prevent belt burning high range. Starting out going up a When starting out on an incline, use low steep incline range, or dismount the ATV after first applying the park brake and perform the “K” turn as described in this manual.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17. TROUBLESHOOTING Battery Wane Possible Cause Solutions Starting a faulty engine for See”8.STARTING THE ENGINE” long time And check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine, turn off on while parking the ATV the main switch (key) off at once WARNING This ATV is equipped with a recoil starter. But its engine is equipped with a battery ignition system.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17.
LH400ATV-2B OWNER’S/OPERATOR’S MANUAL 08.0 17.
LH400ATV-2 OWNER’S/OPERATOR’S MANUAL 08.0 18.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 19. SPECIFICATION Capacities Fuel capacity 13L 3.4U.S.Gal Engine Oil Capacity 1.5L 1.32Quarts 125mm 4.9 inch Height 1200mm 47.1 inch Length 2110mm 83.1 inch Width 1140mm 44.8 inch Seat height 915mm 36.8 inch Wheel Base 1280mm 50.3 inch Turn Radius 3277mm 129 inch Dry Weight 315kg 694.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 19. SPECIFICATION 19. SPECIFICATION Engine LH180MQ 4Stroke, Single Cylinder, SOHC 80mmX70mm 352cm Electric Starter Liquid-Cooled Wet Sump CVK32 T.C.
LH400ATV OWNER’S/OPERATOR’S MANUAL 08.0 19. SPECIFICATION fuel line LH260ATV.24.4 LH260ATV.24.5 LH260ATV.24.6 LH260ATV.24.7 Air Injection Valve 170M.20.
