User Manual WEB Charger for Lead Acid Batteries EN User Manual Language specific user manuals are available on www.mascot.no/downloads/usermanuals Bruksanvisning Käyttöohjeet Bedienungsanleitung Mode d’emploi Manual de instrucciones Istruzioni per l’uso MASCOT ELECTRONICS AS P.O.Box 177, N-1601 Fredrikstad, NORWAY Phone: +47 69 36 43 00 • Telefax: +47 69 36 43 01 E-mail: sales@mascot.no • Web: www.mascot.no Doc.no. 5140B - Part No. 205140 - 28.11.
IMPORTANT SAFETY INSTRUCTIONS! TO REDUCE THE RISK OF FIRE AND ELECTRIC SHOCK: READ THROUGH THESE INSTRUCTIONS PRIOR TO USING THE PRODUCT. CAREFULLY FOLLOW THESE INSTRUCTIONS WHEN USING THE PRODUCT. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. compound and is dust-tight and protected against the effects of temporary immersion in water accor-ding to standard EN/IEC 60529, but must not be immersed in water for longer periods of time.
Cautions to observe prior to use • The intended use for this product is to charge a battery or a battery powered electrical accessory (NiCd/NiMH, Lead-Acid, Lithium-Ion or LiFePO4 batteries) or to be used as a Power Supply to power an electrical accessory. Please see the marking on the product you have to verify the type of product you have and read the applicable instructions and technical specifications included with this manual.
• Output cables having a modular plug ( similar to a telephone connector) must never be connected to a telephone outlet. - • Products with a welded plastic housing are not repairable. Please contact your supplier for replacement part. - • This product contains hazardous voltages and there are no user replaceable parts inside the product. Never attempt to remove the cover. - • WARNING: No modification of this equipment is allowed.
• This product complies with the requirements to electromagnetic compatibility for medical electric equipment and for use in residential, office or light industrial environment but all electric products imply a potential for electromagnetic or other interference between the product and other devices. If such interference is suspected please disconnect the product from the mains and consult a qualified technician, your supplier or the manufacturer. degraded by such chemicals.
between charger terminals and battery terminals. Note! Make sure the charger terminals are not short-circuited and ensure that the polarity is correct. first disconnect the clip from the battery’s positive pole then the other from the negative battery pole/vehicle chassis, in this order. • The recommended minimum battery capacity for which the specific charger can be used vary from battery to battery.
Explanation of Lead-Acid charge cycle (See tables for methods for each charger model) Charging method A STEP 1 - BOOST CHARGE To start a charge cycle; connect the charger to the mains. The charger is in constant current mode, charging with the maximum current indicated on the charger, the LED-indication on the charger is ORANGE. This step allows rapid charging of your battery until the battery reaches typically 80 - 95% of its capacity.
Diagram: A Charging method B Orange INDICATOR: GREEN INDICATOR: ORANGE STEP 1 - BOOST CHARGE To start a charge cycle; connect the charger to the mains. Charge with Voltage The charger is in constant current mode, charging the maximum current indicated on the charger, the LED-indication on the charger is ORANGE.
Charge Voltage Charging method C Charge Voltage Orange STEP 1 - BOOST CHARGE To start a charge cycle; connect the charger to the mains. The charger is in constant current mode, charging with the maximum current Orange indicated on the charger, the LED-indication on the charger is ORANGE (or RED Orange Battery Voltage 9640). This step allows rapid charging of your battery until the battery reachesCurrent pulses at safe float voltage level for maximum topping of battery capacity.
Green Orange Charging method D STEP 1 - BOOST CHARGE LED-indicator: YELLOW The charger is in constant current mode (CC), charging with the maximum current until battery voltage reach Top-Up level. STEP 2 – TOP-UP CHARGE The charger is in constant voltage mode. The LED-indication will be FLASHING YELLOW during Top-up charge. The charger stays in this mode until the charge current decreases to charge termination level or the Top-Up Charge Timer runs out.
How to connect exchangeable DC-output plugs 3 3 2 112 1. To connect for desired polarity, both plug ends are clearly marked. 2. When connected, the female plug is also marked on each side to identify plug polarity. 3. Shows the center polarity of the plug. How to connect exchangeable AC-plugs The following exchangeable AC plugs are available: Type 018110 - ”EURO” 250V 2.5A (EN50075/IEC83 C5 II) Type 018111 - ”US” 125V 2.5A (NEMA 1-15 / CSA-C22.2 No.
Input voltage Charge LED indicator Orange CC ch.: Orange CV ch.: 2541(P) 100-240Vac Yellow CV ch.: 2542(P) 50-60Hz Green Float ch.: Rec. batt. capacity: 2740 2.7A < 7.35V 7.35V > 1.2A 7.35V < 1.2A 6.85V < 250mA 11Ah – 12.5Ah 6V 0.7A <14.7V 14.7V >200mA 13.7V <200mA 3.5Ah – 10Ah 1A <14.7V 14.7V >250mA 13.7V <250mA 5Ah – 12.5Ah 12V 2.2A < 14.7V 14.7V > 1A 14.7V < 1A 13.7V < 250mA 11Ah – 12.5Ah 12V Charge diagram B 1.0A <7.35V 7.35V >200mA 6.85V <200mA 5Ah – 10Ah Orange CC ch.
7A < 14.7V 14.7V > 3.5A 14.7V < 3.5A 13.7V < 1.6A 35Ah – 80Ah N.A. 8.5A < 7.35V 7.35V > 4.25A 7.35V < 4.25A 6.85V < 1.6A 42.5Ah – 80Ah 8.5A < 7.35V 7.35V > 4.25A 7.35V < 4.25A 6.85V < 1.6A 42.5Ah – 80Ah N.A. Orange CC ch.: Orange CV ch.: 284X(P) 220-240Vac Yellow CV ch.: 314X(P) 50-60Hz Green Float ch.: Rec. batt. capacity: 3340 Orange CC ch.: Orange CV ch.: 220-240Vac Yellow CV ch.: 50-60Hz Green Float ch.: Rec. batt. capacity: Orange CC ch.: 324X(P) 110-120Vac/ Orange CV ch.
9740 2047 9840 10A <7.35V 7.35V <10A (4h) 6.85V 50Ah – 500Ah 220-240Vac 50-60Hz Orange CC ch.: Yellow Timer CV ch.: Green Float ch.: Rec. batt. capacity: 115Vac 50-60Hz N.A. 2040(P) Orange CC ch.: 2041(P) 100-240Vac Yellow Timer CV ch.: 2042(P) 50-60Hz Green Float ch.: 2140(P) Rec. batt. capacity: 5A < 7.35V 7.35V < 5A (2h) 6.85V 25Ah – 250Ah N.A. Orange CC ch.: 100-240Vac Yellow Timer CV ch.: 50-60Hz Green Float ch.: Rec. batt. capacity: 9940 9941 Orange CC ch.: 220-240Vac Yellow Timer CV ch.
25A < 7.35V 7.35V < 25A (4h) 6.85V 125Ah – 1250Ah 25A < 14.7V 14.7V < 25A (4h) 13.7V 125Ah – 1250Ah 10A < 29.4V 6.7A < 44.1V 5A < 58.8V 29.4V < 10A (4h) 44.1V < 6.7A (4h) 58.8V < 5A (4h) 27.4V 41.1V 54.8V 50Ah – 500Ah 33.5Ah – 335Ah 25Ah – 250Ah 2.5A < 58.8V 58.8V < 2.5A (4h) 54.8V 12.5Ah - 125Ah Orange CC ch.: 220-240Vac Yellow Timer CV ch.: 50-60Hz Green Float ch.: Rec. batt. capacity: 3.3A < 44.1V 44.1V < 5A (4h) 41.1V 16.5Ah – 165Ah 9541 per channel 5A < 29.4V 29.4V < 5A (4h) 27.
4A < 14.7V 14.7V 1.2 –4A,<4h 13.7V 0 – 4A 20Ah – 200Ah Yellow CC ch.: 4.5A < 7.35V 2440(P) 100-240Vac Flash Yellow CV ch.: 7.35V 1.2 – 4.5A<4h 2441(P) 50-60Hz Green Float ch.: 6.85V 0 – 4.5A 2442(P) Rec. batt. capacity: 22.5Ah – 225Ah X = 0,1,2 (P) = 2MOPP version (B) =Special open frame PCB (All standard versions are also available as open frame units) 2245 40A < 14.7V 14.7V 5 – 40A,<4h 13.7V 0-40A 200Ah - 2000Ah 40A < 7.35V 7.35V 5 – 40A,<4h 6.85V 0 – 40A 200Ah – 2000Ah Yellow CC ch.