Operating instructions

ManualsBrandsMarket Forge Industries ManualsKitchen Appliances40P-STGL

UniVerse Skillet™

GAS-FIRED FRYING AND BRAISING PAN

TECHNICAL MANUAL

30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX,

30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX

MARKET FORCE

[INDUSTRIES INC

An Employee-Owned Company35 Garvey Street • Everett, MA 02149-4422 USA Tel. (617) 387-4100

Fax (617) 387-4456 Fax Outside MA- 1-800-227-2659 E-Mail CUSTSERV@MFn COMForm No. S-2469

COVERING

• Installation

• Operation

• Service and Parts

MODELS:

WARNING

Improper Installation, adjustment, alteration, service, or maintenance

can cause property damage, injury, or death. Read the installation,

operating, and maintenance instructions thoroughly before installing or

servicing this equipment.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.

In a prominent location, post

instructions to be followed in the

event the user smells gas. This

information shall be Obtained by

consulting the local gas supplier.

Summary of content (54 pages)

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UniVerse Skillet™ GAS-FIRED FRYING AND BRAISING PAN TECHNICAL MANUAL COVERING • Installation • Operation • Service and Parts MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX WARNING Improper Installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
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Date of original page is: Original March 10, 1998 Total number of pages in this publications is 44, consisting of the following: PAGE NO I Cover Page ii List of Effective Pages iii Table of Contents iv List of Illustrations v Summary of Safety Notices vi [Page left intentionally blank] SECTION 1 GENERAL INFORMATION 1-1 1-2 SECTION 0 0 2 INSTALLATION INSTRUCTIONS 2-1 2-2 2-3 2-4 2-5 2-6 2-7 SECTION 4-1 4-2 4-3 4-4 PAGE NO SECTION 5 ILLUSTRATED PARTS LISTS 3 OPERATING INSTRUCTIONS 0 0 0 4 TEST KITCHEN
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TABLE OF CONTENTS List of Effective Pages................................................................................................................................................................ ii List of Illustrations..................................................................................................................................................................... iv Summary of Safety Notices ...........................................................................……………………………………..
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TABLE OF CONTENTS (con't) Table 7.9 UniVerse Skillet Options, Modular Panels ..............................................…...............……..……....7-13 Table 7.10 UniVerse Skillet Options, Trim Joining Kit..........……………………………………………..….7-17 Table 7.11 UniVerse Skillet Options, Spring Support For Spray Hose …………………………………........ 7-21 Table 7.12 UniVerse Skillet Options, Tangent Draw-Off ...........................................................……...............
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SUMMARY OF SAFETY NOTICES UniVerse Tilting Skillet TM MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet The following general safety notices supplement the specific warnings and cautions contained in this technical manual. They are recommended precautions that must be understood and adhered to during the installation, operation, and maintenance of these electrically operated appliances.
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UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet UNIVERSE TILTING SKILLET ™ Models: 30-STGM 40-STGM Construction: The UniVerse Skillet has a textured stainless steel cooking surface with reinforcement. Gas burners turn off automatically when the cooking pan is raised to a tilted position. The skillet is provided with a heavy-duty gas shock assisted cover with condensate vent.
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Market Forge Models: UNIVERSE TILTING SKILLET™ 40-STGM, 40-STGL, 30-STGM. 30-STGL DIMENSIONS AND CAPACITY Skillet Pan Internal Dimensions: • Models 40-STGM and 40-STGL: 42.25" (1073 mm) wide X 9" (228 mm) deep X 25.75" (654 mm) front to back. • Models 30-STGM and 30" STGL: 30.54" (776 mm) wide X 9" (228 mm) deep X 25.
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Installation of UniVerse Tilting Skillet™ (with Pilot) MODELS: 30-STGL, 40-STGL, 30-STGM, 40-STGM, Gas, Standing Pilot 30-STGL-LX, 40-STGL-LX, 30-STGM-LX, 40-STGM-LX, Gas, Standing Pilot with Power Tilt GENERAL INSTALLATION 1. Remove carton from skid, being careful not to dent or scratch finished surfaces of unit. 2. Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found. 3. Remove screws holding unit to skid. 4.
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Caution: Be Sure to Read • Keep this appliance area free and clear of combus tibles. • Do not obstruct the flow of combustion and ventilation air. • Allow adequate ventilation to unit. Install under exhaust hood. • Keep this manual for future reference. • This installation must conform with local codes or, in the absence of local codes, with National Fuel Gas code, ANSI Z223.1—latest edition; or the Natural Gas Installation Code, CAN/CGA—B 149.1; or the Propane Installation Code, CAN/CGA—B 149.
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UNIVERSE SKILLET Installation of UniVerse Tilting Skillet™ (with Pilotless Ignition) MODELS: 30-STGL-4, 40-STGL-4, 30-STGM-4,40-STGM-4, Gas, Pilotless Ignition 30-STGL-4LX, 40-STGL-4LX, 30-STGM-4LX, 40-STGM-4LX, Gas, Pilotless Ignition with Power Tilt GENERAL INSTALLATION 1. Remove carton from skid, being careful not to dent or scratch finished surfaces of unit. 2. Inspect unit carefully for shipping damage. File claim with carrier immediately if damage is found. 3. Remove bolts holding unit to skid. 4.
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Caution: Be Sure to Read • Keep this appliance area free and clear of combus tibles. • Do not obstruct the flow of combustion and ventilation air. • Allow adequate ventilation to unit. Install under exhaust hood. • Keep this manual for future reference. • This installation must conform with local codes or, in the absence of local codes, with National Fuel Gas code, ANSI Z223.1—latest edition; or the Natural Gas Installation Code, CAN/CGA—B 149.1; or the Propane Installation Code, CAN/CGA—B 149.
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UNIVERSE SKILLET FIG. 2.1 WIRING DIAGRAM, MANUAL TILT STANDING PILOT UNITS MODELS 40-STGL.
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FIG. 2.
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FIG. 2.
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FIG. 2.
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SECTION 3 OPERATING INSTRUCTIONS UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet INTRODUCTION This technical manual contains general information, installation, operation, principles of operation, troubleshooting guide, and maintenance information for the UniVerse Tilting Skillet. Also included is an illustrated parts list and a directory of authorized parts and service agencies.
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Caution: Be Sure to Read • Disconnect the power supply to skillet before cleaning or servicing. (NOTE: "LX" models should have the skillet raised to washing position before disconnecting power supply.) • Keep this appliance area free and clear of combus tibles. • Do not obstruct the flow of combustion and ventilation air. • If skillet pan is difficult to raise, the lift gears may need to be lubricated. The gears are located on the right side under the control box.
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Operation of UniVerse Tilting Skillet™ (with Pilotless Ignition) MODELS: 30-STGL-4,40-STGL-4, 30-STGM-4,40-STGM-4, Gas, Pilotless Ignition 30-STGL-4LX, 40-STGL-4LX, 30-STGM-4LX, 40-STGM-4LX, Gas, Pilotless Ignition with Power Tilt 1. Check to see that the correct gas connection has been made to the unit, the electric 110/120-volt connection has been made, and the pilot has been lighted. (Instructions for lighting pilot are on a plate on control box.) REF. SECTION 2. 2.
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UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet COOKING FACTS ON PARADE 1. The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institutional kitchen. 2. This unit will stew, simmer, pan-fry, braise, grill, and saute—and all with a very uniform heat pattern. NOTE: Do not attempt to deep fry with your skillet! 3.
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TABLE 4.1 COOKING PORTIONS AND TIMES THE UNIVERSE SKILLET All Modular & Tubular Leg Models The UniVerse Skillet is one of the most versatile pieces of equipment to be found in any restaurant or institutional kitchen. It enables the cook to stew, simmer, pan-fry, braise, grill, or saute, and all with a very uniform heat pattern. The Item Portion Size figures given below are suggested quantities and temperature settings and estimated numbers of orders per load and per hour.
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TABLE 4.1 COOKING PORTIONS AND TIMES—cont'd. ITEM BATCHES PORTION THERMOSTAT PER SIZE SETTING HOUR 40 GAL. PER LOAD 30 GAL. PER LOAD QTY YIELD QTY YIELD VEGETABLES Canned 3oz. 400° 6 30# 125 45# 200 Beans—Wax, Green 3 oz. 400° 3 25# 125 50# 250 Beets 3oz. 400° 1 30# 125 60# 300 Broccoli 3oz. 400° 3 25# 125 40# 200 Cabbage 3 oz. 400° 5 20# 80 30# 125 Carrots 3oz. 400° 2 35# 150 70# 300 Cauliflower 3oz.
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SECTION 5 ILLUSTRATED PARTS LIST UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet UniVerse Skillet TABLE 5.1 UNIVERSE SKILLET, TOP ASSEMBLY 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 15A 15B 15C 17 18 19 20 21 22 23 24 30 GAL PART NO.
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FIG. 5.
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UNIVERSE SKILLET TABLE 5.2 UNIVERSE SKILLET, PAN ASSEMBLY Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 21 22 23 23A 24 25 25 26 27 28 29 30 31 32 32A 32B 33 34 35 36 37 37A 38 39 40 30 GAL. PART NO. 98-1245 98-1249 98-1364 98-1318 98-1072 98-1086 98-1347 98-1242 98-1243 98-1314 08-5894 98-1223 98-1009 98-1009 98-1076 98-1032 98-1206 08-6452 98-1074 98-1075 98-1410 98-1411 40 GAL. PART NO.
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FIG. 5.
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TABLE 5.3 UNIVERSE SKILLET, STANDING PILOT NEMA BOX ASSEMBLY Parts List ITEM PART NO. DESCRIPTION QTY.
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FIG. 5.
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TABLE 5.4 UNIVERSE SKILLET, CARBORUNDUM NEMA BOX ASSEMBLY Parts List ITEM PART NO. DESCRIPTION QTY.
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FIG. 5.
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SECTION 6 TROUBLESHOOTING AND MAINTENANCE UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet® 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet® TABLE 6.1 TROUBLESHOOTING GUIDE PROBLEM 1. UNEVEN HEATING. 2. SIGNAL LIGHT OUT. PROBABLE CAUSE REMEDY a. Temperature control out of calibration or defective. a. Calibrate or replace. a. Burnt out bulb. b. Broken temperature control. a. Replace. b. Replace. c.
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6. Remove control box cover by removing screw in rear and right side of cover. 10. Replace control box cover by pushing down and replacing screw in rear and right side of cover. 7. Locate temperature control circuit board (see Figure 6.1) and calibrate as follows: a. If temperature goes above 375°F (191°C), turn setpot labeled HI counterclockwise to decrease temperature. b. If temperature goes below 375°F (191°C), turn setpot labeled HI clockwise to increase temperature. NOTE: Turn the HI setpot only.
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CLEANING AND PREVENTIVE MAINTENANCE 1. The skillet should be cleaned daily. 3. Be sure to wash under the skillet cover and rinse with clear water. 2. Wash the skillet with a mild detergent and hot water. If food is stuck to the surface of the skillet pan, soak it and use a little heat to loosen the food. Then, wash with clear water and dry. S-2469 Rev. A 3/98 4. Check the skillet pouring lip corners to be sure they are clean. Also, wash around the exterior of the skillet.
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SECTION 7 OPTIONS PARTS LISTS UniVerse Tilting Skillet™ MODELS: 30-STGL, 30-STGL-LX, 40-STGL, 40-STGL-LX, Open-Leg Gas UniVerse Skillet 30-STGM, 30-STGM-LX, 40-STGM, 40-STGM-LX, Modular Gas UniVerse Skillet TABLE 7.1 UNIVERSE SKILLET OPTIONS, SINGLE PANTRY FAUCET Parts List ITEM PART NO. DESCRIPTION QTY.
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FIG. 7.
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TABLE 7.2 UNIVERSE SKILLET OPTIONS, DOUBLE PANTRY FAUCET Parts List ITEM PART NO. DESCRIPTION 1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1362 MOUNTING PLATE, DOUBLE PANTRY FAUCET 1 3 98-1367 DOUBLE PANTRY FAUCET 1 4 REF #8-32 WELDNUT, S.S 8 5 98-1475 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 10.
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FIG. 7.
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TABLE 7.3 UNIVERSE SKILLET OPTIONS, SINGLE SPRAY HOSE Parts List ITEM PART NO. DESCRIPTION QTY. 1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1360 MOUNTING PLATE, SINGLE PANTRY FAUCET 1 3 98-1366 SINGLE PANTRY FAUCET 1 4 98-1368 ADAPTOR, SINGLE PANTRY FAUCET 2 5 98-1477 COUPLER, BRASS HOSE BARB, 3/8 ID TO 3/8 THD MALE 1 6 98-1401 CHECK VALVE, 1/2 X 1/2 IPS 1 7 REF #8-32 WELDNUT, S.S, 6 8 98-1475 TUBING, BRAIDED TEFLON 3/8" X 5/80.D X 10.
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FIG. 7.
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TABLE 7.4 UNIVERSE SKILLET OPTIONS, DOUBLE SPRAY HOSE Parts List ITEM PART NO. DESCRIPTION 1 98-1199 CONTROL BOX REAR, PANTRY FAUCET 1 2 98-1362 MOUNTING PLATE, DOUBLE PANTRY FAUCET 1 3 98-1367 DOUBLE PANTRY FAUCET 1 4 REF #8-32 WELDNUT, S.S. 8 5 98-1475 TUBING, BRAIDED TEFLON, 3/8 ID X 5/8 OD X 10.
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SORRY FOR THE QUALITY OF THE DOCUMENT.. WE ARE ORDERING ANOTHER COPY FROM THE MANUFACTURER.
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TABLE 7.5 UNIVERSE SKILLET OPTIONS, PAN SUPPORT Parts List ITEM PART NO. DESCRIPTION QTY.
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FIG. 7.
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TABLE 7.6 UNIVERSE SKILLET OPTIONS, CASTERS WITH GAS STRAIN RELIEF Parts List ITEM 1 PART NO. 98-1421 2 3 4 5 98-1523 98-1191 08-7839 S-4839 DESCRIPTION GAS STRAIN RELIEF KIT FOR CASTER UNITS CASTER WITH BRAKE CASTER WITHOUT BRAKE EYE-BOLT, 1/4-20 X 2.00" LG INSTALLATION INSTRUCTIONS QTY. 1 2 2 1 1 FIG. 7.6 SEE INSTALLATION INSTRUCTIONS S-4839 TABLE 7.7 UNIVERSE SKILLET OPTIONS, CASTERS WITH GAS STRAIN RELIEF Parts List ITEM 1 2 3 PART NO.
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FIG. 7.6-8 UNIVERSE SKILLET OPTIONS, INSTRUCTIONS CASTERS & STRAIN RELIEF INSTALLATION INSTRUCTIONS FOR CASTERS ON THE UNIVERSE SKILLET WARNING: Before raising skillet base make sure the pan is in the down position for steps 1-8. 1. Raise the front of the skillet base and brace with front of skillet off the ground. 2. Insert casters with brakes into the front legs of the frame NOTE: Casters must screw fully into the frame of the skillet in order for them to be able to be tightened. 3.
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TABLE 7.9 UNIVERSE SKILLET OPTIONS, MODULAR Parts List ITEM PART NO. DESCRIPTION 1 98-1434 ASSY, MODULAR PANEL, LEFT SIDE 1 2 98-1498 WELD ASSY, COVER, LEFT SIDE 1 3 98-1431 ASSY, MODULAR PANEL, FRONT, 30-GAL 1 4 98-1432 ASSY, MODULAR PANEL, FRONT, 40-GAL 1 5 98-1524 PANEL, REAR MODULAR, 30-GAL 1 6 98-1525 PANEL, REAR MODULAR, 40-GAL 1 7 8 98-1469 98-1468 COVER, MODULAR FRAME, FRONT HORIZONTAL, 30-GAL COVER, MODULAR FRAME, FRONT HORIZONTAL, 40-GAL 1 1 7-13 QTY.
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FIG. 7.9 UNIVERSE SKILLET OPTIONS, MODULAR INSTRUCTIONS 1. After receiving Universe Skillet and uncrating unit, make sure all components needed for modularity have been shipped with the unit. (See below for needed components for 30 -Gal or 40-Gal unit) 2. Position Modular Support Bar (Item 1, 30-Gal,, Item 2,40-Gal) by locating holes on Support Bar in line with mounting holes on the bottom of front legs.
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FIG. 7.9 UNIVERSE SKILLET OPTIONS, MODULAR INSTRUCTIONS CON'T 4. Mount Modular Panel Assembly, Left Side (Item 1) by pushing panel into mounting holes located on left side vertical frame supports. Ball plungers should line up with mounting holes, and allow easy on/off access. (See Fig 1.3) 5. Mount Modular Panel Assembly, Front (Item 3 (30-Gal), Item 4 (40-Gal)) by pushing panel into mounting holes located on front vertical frame supports.
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TABLE 7.10 UNIVERSE SKILLET OPTIONS, TRIM JOINING KIT Parts List ITEM PART NO. DESCRIPTION QTY. 1 98-0969 3/8-16 THREADED ROD X 3.875" LG 8 2 10-2317 3/8-16, HEX NUT, S.S. 26 3 10-2405 5/16 WASHER, S.S. 26 4 98-1190 L-STRIP, MODULAR, UNI. SKILLET 1 5 98-1518 T-STRIP, MODULAR, UNI.
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FIG. 7.10 UNIVERSE SKILLET OPTIONS, INSTRUCTIONS TRIM JOINING KIT 5. Thread Item 1 (Refer to Drawing 98-1517 3/8-16 Threaded Bolt thru Riv-nut on the lower left side of the skillet so that there is enough room to secure Washer (Item 3)and Nut (Item 2) on the inside of the skillet. Refer to figure 1.2. Secure Threaded Bolt (Item 1)into place using Washer (Item 3) and Nut (Item 2) hand tighten washer and nut into place. Repeat this procedure for all upper mounting holes. (4 places) 6.
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FIG. 7.10 UNIVERSE SKILLET OPTIONS, INSTRUCTIONS TRIM JOINING KIT CON'T 9. Mount Frame Cover (Item # 1) to left side of frame positioning slots over 3/8-16 Threaded Rod. Do Not tighten threaded rod at this time. (See Fig 1.3) 10. Mount Spacer, Modular Frame (Item #2) by securing to adjoining unit with #10-32 Self Tapping Screw or Nut and bolt as required. Mounting holes are found on adjoining frame base. Fits both left and right side opening doors. (See Fig 1.3) 11. Tighten and secure all nuts. 12.
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TABLE 7.11 UNIVERSE SKILLET OPTIONS, SPRING SUPPORT FOR SPRAY HOSE Parts List ITEM PART NO. DESCRIPTION 1 08-7903 SPRING, SPRAY HOSE, UNI SKILLET,(GOOSENECK) 1 2 08-7904 SPRING BODY, SPRAY HOSE, UNI. SKILLET, (ADAPTER) 1 3 08-7905 RISER 3", CHROME PLATED, 3/8 THD 1 7-19 QTY.
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FIG. 7.
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TABLE 7.12 UNIVERSE SKILLET OPTIONS, TANGENT DRAW-OFF Parts List ITEM PART NO. DESCRIPTION QTY30-GAL QTY 40-GAL 1 98-1231 PAN, 30- GAL, UNI. SKILLET 2 3 98-1036 98-1398 PAN, 40-GAL, UNI.
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FIG. 7.