Operator's Manual Part # 1090071 Revision: June 23, 2009 3.0 Cubic Foot C-Series Blast Pot with KwikFire 125 Remote Control System For more information call: 800-BLAST-IT Phone: (800) 252-7848 Fax: (563) 324-6258 e-mail: sales@marcousa.com www.marcousa.com Before using this equipment, read, understand and follow all instructions in the Operator's Manual.
3.0 CUBIC FOOT C-SERIES BLAST POT Vision Statement To be the World's First Choice for Abrasives, Blasting, Painting, and Safety Equipment & Supplies. Table of Contents Mission Statement Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . 1 Hazard Identifications . . . . . . . . . . . . . . . . . . 2-3 Media Consumption Chart . . . . . . . . . . . . . . . . . 4 To provide leadership and innovation to the surface preparation industry.
.0 CUBIC FOOT C-SERIES BLAST POT Failure to comply with ANY WARNING listed below could result in death or serious injury. Breathing dust containing silica could cause silicosis, a fatal lung disease. Breathing dust during blasting operations, post-blast cleaning operations, and/or servicing equipment within the blasting area may expose an individual to conditions that could cause asbestosis, lead poisoning and/or other serious or fatal diseases.
3.0 CUBIC FOOT C-SERIES BLAST POT Failure to comply with ANY WARNING listed below could result in death or serious injury. Never attempt to move a blast pot containing media. Never attempt to manually move blast pots greater than 6.5 cubic foot capacity. Always use at least two capable people to manually move a blast pot on flat, smooth surfaces. A mechanical lifting device must be used if a blast pot is moved in any other manner.
3.0 CUBIC FOOT Inspect nozzle before placing in service. Damage to nozzle liner or jacket may occur during shipping. If you receive a damaged nozzle, contact your distributor immediately for replacement. Nozzles placed in to service may not be returned. Nozzle liners are made of fragile materials and can be damaged by rough handling and striking against hard surfaces. Never use a damaged blast nozzle. C-SERIES BLAST POT When it comes to media & air mixtures, more is not necessarily better.
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 Cu b i c F o o t C-S e r i e s B l a s t P o t Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties and cause malfunctions. Failure to comply with the above warning could result in death or serious injury. Never weld, grind or drill on the Blast Pot (or any pressure vessel).
3.0 CUBIC FOOT 3.0 C-SERIES Cu b i c BLAST Foot POT C-S e r i e s Figure 2 Blast 1 Pot 2 3 4 6 5 W W W . M A R C O U S A .
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 Cu b i c F o o t C-S e r i e s B l a s t P o t Crushing and pinching are normal functions of this component. Do not place body parts or foreign objects in any area where there are moving parts. Failure to comply with the above warning could result in death or serious injury. High decibel noise levels are generated during the blasting process which may cause loss of hearing. Ensure appropriate Personal Protective Equipment and hearing protection is in use.
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 Cu b i c F o o t C-S e r i e s B l a s t P o t Figure 3 A 1 2 3 W W W . M A R C O U S A .
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 Cu b i c F o o t C-S e r i e s B l a s t P o t Always depressurize the entire blasting system, disconnect all electrical power sources and lockout/tagout all components before any maintenance or troubleshooting is attempted. Failure to comply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury. Never weld, grind or drill on the Blast Pot (or any pressure vessel).
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 Cu b i c F o o t C-S e r i e s B l a s t P o t 3 1 5 Figure 4 4 2 Figure 5 A 2 3 4 1 5 6 W W W . M A R C O U S A .
3.0 CUBIC FOOT C-SERIES BLAST POT 3 . 0 C-S e r i e s B l a s t P o t S ch e m a t i c Figure 6 1 2 3 11 4 5 10 9 6 7 8 Item # Fig. 6 1 2 3 4 5 6 7 8 9 10 11 Part # Description 10SFE4* 1015503* 10AH112B* 1006312 10TL5 1011501 1011206 1014024 10SB1 1011201 1014000 Swivel Air Hose End - 1-1/2" NPT (2 required) Screw Type Hose Clamp (4 required) Air Hose - 1-1/2" i.d. (per foot) - (three feet required) 1-1/2" i.d.
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Schematic 1 Figure 7 2 Item # Fig.7 1 2 Part # Description 1006200 1006201 6" x 8" Inspection Door Assembly (Includes: Door, Bolt, Gasket, Yoke and Nut) 6" x 8" Inspection Door Gasket Figure 8 1 5 4 3 2 Item # Fig. 8 1 2 3 4 5 W W W .
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Schematic - Pneumatic Controls Item # Fig. 9 - - 1 2 3 4 5 6 7 8* 9 10* 11 12 13 14 15 16 17 18* 19* 20* 21* 22 23 24 25 26* 27* – – – Part # Description 1003008 3.0 Cu. Ft. C-Series Blast Pot w/Regulator Metering, KwikFire 125 Pneumatic Remote Control System, KwikFire 150 Control Handle and 50 feet of Pneumatic Control Line 1003008PKA 3.0 Cu. Ft.
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Schematic - Pneumatic Controls Figure 9 27* 26* 1 2 3 1 25 1 24 23 4 5 22 6 7 21* 8 6 8* 21 9 20* 19* 6 10* 11 12 13 14 18* 17 16 15 NOTE: all items marked with an asterisks (*) are optional or part of a package. Please consult with your Marco representative to confirm availability. W W W . M A R C O U S A .
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Schematic - Electric Controls Item # Fig. 10 - - - - 1 2 3 4 5 6 7 8 9 10* 11 12 13 14 15 16 17 18* 19* 20* 21 22 23 24 25 26 27* 28* 29* 30* 31* 32* – – – – Part # Description 1003002 3.0 Cu. Ft. C-Series Blast Pot w/Regulator Metering Valve, KwikFire 125 Remote Control System, 12 VDC KwikFire 190 Electric Remote Control System, KwikFire 156 Control Handle and 50 feet of Electric Control Line 1003002PKA 3.0 Cu. Ft.
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Schematic - Electric Controls Figure 10 28* 27* 1 2 3 1 1 26 25 4 5 6 7 24 23 8 29* 22 21 30* 7* 20* 9 5 11 31* 5 10* 19* 12 13 14 32* 18* 17 16 15 NOTE: all items marked with an asterisks (*) are optional or part of a package. Please consult with your Marco representative to confirm availability. W W W . M A R C O U S A .
3.0 CUBIC FOOT C-SERIES BLAST POT 3.0 Cubic Foot C-Series Blast Pot Maintenance Notes D A T E 17 W W T Y P E W . M A O F R S E R V I C E C O P A R T U S A .
3.0 CUBIC ADDITIONAL TECHNICAL DATA The associations listed below offer information, materials and videos pertaining to media blasting and safe operating practices. FOOT C-SERIES BLAST POT WA RRA N TY Seller warrants to the original purchaser that the Product covered by this Warranty will remain free from defects in workmanship or material under normal commercial use and service for a period of one year from the date of shipment to the original Purchaser.
Supplied Air Respirator Abrasives 17 Air Compressor* Free Air Pump* 16 1 2 19 3 4 6 5 7 Air Compressor* Supplied Air Respirator 8 10 Carbon Monoxide Monitor 17 3 16 18 9 11 19 Breathing Air Filter 15 13 12 14 D A I LY P R E - O P E R AT I O N CHECKLIST Additional Components 1 blast pot lid 2 blast pot screen 3 air hose 4 abrasive trap 5 remote control system 6 exhaust muffler 7 air hose couplings & gaskets 8 moisture separator 9 metering valve 10 whip check cable 11