010-0093, REV 03 INSTALLATION MANUAL 808 134th Street SW, Suite 120 • Everett, WA 98204 • USA • 425/745-3229 Fax: 425/745-3429 • E-mail: maple@maple-systems.com • URL: www.maple-systems.
MAP460D COPYRIGHT NOTICE This manual is a publication of Maple Systems, Inc., and is provided for use by its customers only. The contents of the manual are copyrighted by Maple Systems, Inc.; reproduction in whole or in part, for use other than in support of Maple Systems equipment, is prohibited without the specific written permission of Maple Systems.
INSTALLATION MANUAL 3 Read Me First! Your new Maple Systems OIT comes from the factory without any communications protocol or operational software installed; therefore • The OIT will NOT operate until it has been configured using MAPware-100 or STEPware-100. • When power is first applied, the OIT’s display will indicate that it needs to be configured. • Use the MAPware-100 or STEPware-100 software to create a file (or “project”) that can be downloaded to the OIT.
MAP460D Introduction Thank you for purchasing a Maple Systems MAP460D. You have selected a rugged, reliable, and powerful operator interface for your application. This booklet describes the steps necessary to ensure trouble-free OIT system operation. Please read this booklet carefully!! Static Awareness CAUTION It is best NOT to remove the rear cover on the OIT except when accessing the terminal block pins, panel mounting the OIT or replacing the real-time clock battery.
INSTALLATION MANUAL 5 TABLE OF CONTENTS 1. Control Panel Design Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1. Control Panel Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2. Power Supply Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3. OIT Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4. Other Steps to Improve Noise Immunity . . .
MAP460D 1. Control Panel Design Guidelines Pay careful attention to the placement of system components and associated cable routing. These items can significantly enhance the performance and integrity of your control application.
INSTALLATION MANUAL 7 • A power line filter installed at the AC input to the OIT power supply is highly recommended as a safeguard against conducted RF noise, which is often present on factory power lines. The wires connecting the output of the power line filter to the power supply should be kept as short as possible to minimize any additional noise pickup. The case of the power line filter should be connected to a quiet earth ground.
MAP460D 2. OIT Installation It is necessary to follow all installation procedures described in this chapter for electrical noise immunity and CE compliance. 2.1. Set Jumper for Specific Protocol This step is required for a few protocols only. Consult the Protocol Guides in your documentaion. If the protocol requires RS-485 half-duplex 3-wire communication, proceed as follows.
INSTALLATION MANUAL 9 2.2. Connect OIT to PLC/Host and Power Each PLC/host supported by Maple Systems has its own wiring requirements. Maple Systems offers pre-constructed OIT-to-PLC operating cables for most PLCs. Most cables are available for same day shipment from Maple Systems. They are built and tested for high reliability and are strongly recommended. Maple Systems also builds custom cables—contact the factory for information.
MAP460D 6. Connect the OIT operating cable wires to the terminal block. Refer to the Assembly Instruction sheets included with the Maple Systems operating cable or connector kit. Refer to Figure 5 for the MAP460D terminal block pinout. 7. Pull out any slack from the OIT operating cable. 8. Rotate the rear of the OIT enclosure back into position while gently pulling out the new slack generated in the cable as you proceed.
INSTALLATION MANUAL 11 2.3. Mounting the Operator Interface Terminal Panel Mount The OIT is installed in a panel by separating the front and rear covers of the OIT, and then sandwiching the panel between the two. The gasketed surface of the OIT’s front cover provides the environmental seal to NEMA 4 and NEMA 12 standards. The rear cover helps shield the OIT from dust, dirt, induced electrical noise, and physical damage. The OIT is mounted using four #6-32UNC screws sandwiching the OIT halves to panel.
MAP460D IMPORTANT: When panel mounting the MAP460D, do not catch the display connector on the panel cutout. The display is exposed while panel mounting and extra care should be taken. The display can be damaged if the display cable connector, which protrudes from the panel cutout, is touching the panel when tightened. To avoid damage, place the MAP460D gently onto the panel while monitoring for this condition.
INSTALLATION MANUAL 13 5.400 +/-0.015 2 places 0.156 dia. nominal, 4 holes(clearance for #6 screws) PEDESTAL MOUNTING PLATE 4.600 +/-0.015 2 places 5.00 nominal (1/8" thick min. recommended) 6.00 nominal Figure 9 Pedestal/Pendant Mounting Plate Dimensions The OIT is connected to the mounting plate with four #6-32UNC screws. The length of the mounting screws is equal to the plate thickness plus 1/4 inch. NOTE: The mounting screws must not be torqued to more than 18 pound-inches.
MAP460D 3. OIT Configuration Wiring The MAP460D must be configured for a particular protocol before use. The MAPware-100 or STEPware-100 software (used on a computer with Windows 3.1 or later) is used for OIT configuration. For detailed instructions on installing and using the software, please consult your software documentation. 3.1.
INSTALLATION MANUAL 15 4. Battery Replacement The MAP460D is shipped with a 3V lithium coin cell battery installed for backing up the real-time clock. During periods of power loss, the coin cell will allow the internal clock to continue to run and keep accurate time. As long as power is applied to the OIT, the battery will not be drained. The battery will experience no loss of power until the OIT has been configured.
MAP460D Appendix A OIT Hardware Specifications Mechanical Material: Cast aluminum enclosure sealed to NEMA 4/12 Mounting: Panel, pedestal, pendant, or benchtop Wiring: Unit is field-wired by user to internal terminal block pins Weight: 2 pounds (0.
INSTALLATION MANUAL 17 Appendix A (con’t) Dimensional Outline 1.70 [43] 0.90 [23] TOP VIEW 8.12 [206] F1 F2 F3 1 2 3 CLEAR F4 F5 F6 4 5 6 DELETE F7 F8 F9 7 8 9 F10 F11 F12 0 . E N T E R FRONT VIEW 5.00 [127] SIDE VIEW 0.98 5.
MAP460D Appendix B Differences Between MAP460D and MAP460C Many features were added to make the MAP460 even more capable and easier-to-use. The D uses the same enclosure, display, keyboard and overlay as the MAP460C, but adds enhancements at a lower list price. 1. The MAP460D is configured using the Windows-based MAPware-100 or STEPware-100 configuration software. 2. PLC protocols are included in MAPware-100. ASCII protocols are included in STEPware-100.
INSTALLATION MANUAL 19 Appendix B (continued) 7. 8. New PLC Protocols supported on the MAP460D: • Allen-Bradley MicroLogix 1000 • Idec Micro³ & Micro³C • Keyence KV Series • Modicon TSX (MODBUS) • Siemens S7-200 • Telemecanique TSX (MODBUS) The communications and power cable are the same as the MAP460C. Items absent from the MAP460D 1. The MAP460D now uses a non-removable terminal block for both the communications and power wiring. 2.
