HMC7000 Series Installation Guide TH 808 134 Street SW, Suite 120 Everett, WA 98204, USA Phone: 425-745-3229 Fax: 425-745-3429 Email: maple@maplesystems.com www.maplesystems.
HMC7000 Series Installation Guide Introduction Thank you for purchasing a Maple Systems HMC7000. The HMC7000 Series are HMCs (Human Machine Controllers) configured using the MAPware-7000 software (purchased separately). This booklet describes the steps necessary for installing the HMC7000 Series. For information on programming and configuring the HMC, please refer to the HMC7000 Series Programming Manual included with the MAPware-7000 software or available for download.
HMC7000 Series Installation Guide Warranty Maple Systems warrants each HMC7000 product (not including I/O expansion modules) to be free from electrical and mechanical defects in materials and workmanship for a period of one year from the date of shipment. Maple Systems warrants each HMC7000 I/O expansion module product to be free from electrical and mechanical defects in materials and workmanship for a period of ninety days from the date of shipment.
HMC7000 Series Installation Guide Models Available Below are the basic models currently available from Maple Systems.
HMC7000 Series Installation Guide Installation CE Compliance The HMC7000 Series Graphic HMCs have been tested to conform to European CE requirements, which meet or exceed the noise emissions and immunity requirements as set forth in the EN55022 (Emissions) and EN55024 (Immunity) standards. The products are designed to withstand electrical noise in harsh industrial environments. They also conform to requirements that limit electrical emissions.
HMC7000 Series Installation Guide Location Considerations Care should be taken when locating equipment behind the HMC7000 to ensure that AC power wiring, PLC output modules, contactors, starters, relay and any other source of electrical interference are located away from the HMC7000. Particular care should be taken to locate variable speed drives and switching power supplies away from the HMC. Control Panel Design Guidelines Panel Preparation A metal panel or mounting surface is required.
HMC7000 Series Installation Guide Mounting the HMC in an Enclosure Panel Cutout and Mounting for the HMC7030 and HMC7035 models: Below is the panel cutout (4.69”x3.67” [119x93 mm]) and mounting dimensions for all 3.5” and 2.7” LCD models: Note: the maximum panel thickness should be at least 0.26” [6.5mm] (tolerance + 0.0004” [ +0.01mm]) ►Procedure to mount the unit: Figure 1 Figure 2 Figure 3 Figure 4 Make a cutout in the panel to the required size. Place the unit into the panel.
HMC7000 Series Installation Guide Panel Cutout and Mounting for the HMC7043 models: Below is the panel cutout (4.69”x3.67” [119x93 mm]) and mounting dimensions for all 4.3” LCD models: Note: the maximum panel thickness should be at least 0.26” [6.5mm] (tolerance + 0.0004” [ +0.01mm]) ►Procedure to mount the unit: Figure 1 Figure 2 Figure 3 Figure 4 Make a cutout in the panel to the required size. Place the unit into the panel. The sealing gasket is placed directly behind the HMC bezel.
HMC7000 Series Installation Guide Panel Cutout and Mounting for the HMC7057 models: Below is the panel cutout (7.24”x5.16” [184x131 mm]) and mounting dimensions for all 5.7” LCD models: Note: the maximum panel thickness should be no more than 0.26” [6.5mm] (tolerance + 0.0004” [+0.01mm]) ►Procedure to mount the unit: Figure 1 Figure 2 Figure 3 Figure 4 Figure 5: Make a cutout in the panel to the required size. Place the unit into the panel.
HMC7000 Series Installation Guide Panel Cutout and Mounting for the HMC7070 models: Below is the panel cutout (7.24”x5.16” [184x131 mm]) and mounting dimensions for all 7.0” LCD models: Note: the maximum panel thickness should be no more than 0.26” [6.5mm] (tolerance + 0.0004” [+0.01mm]) ►Procedure to mount the unit: Figure 1 Figure 2 Figure 3 Figure 4 Figure 5: Make a cutout in the panel to the required size. Place the unit into the panel.
HMC7000 Series Installation Guide Installing the I/O Expansion Modules Mounting the expansion modules onto a HMC7000: The expansion modules have two (2) locking connectors as shown in the diagram below: Pull out the lock connectors to attach the I/O Expansion module to slots on the HMC7000: NOTE: you must remove the protective tab directly below the „Expansion Port #‟ label so that the I/O Expansion interconnect plug can attach to the HMC7000 socket.
HMC7000 Series Installation Guide Control Panel Grounding The control panel must be connected to a good, high-integrity earth ground both for safety considerations and shielding purposes. Maple Systems cannot overemphasize the importance of good grounding. If you fail to use good grounding procedures during installation, sporadic malfunction of the HMC may occur. Connect the HMC chassis ground terminal to a reliable earth ground with a low-resistance path.
HMC7000 Series Installation Guide Power Supply Selection The power supply used to power the HMC should provide an output of +24 VDC ±20% measured at the HMC power terminal block. A 24VDC regulated power supply dedicated to the HMC is recommended. Use a power supply with adequate current rating based upon your particular model (visit the Support Center Specifications page on our website).
HMC7000 Series Installation Guide Connect the HMC to Power Use the separate 3-position terminal block supplied to provide power to the HMC. The power cable for the HMC should be 18AWG, 2-conductor wire with a shield drain wire and protective shield (foil/braid). You may buy cable P/N 6030-0009 by the foot from Maple Systems to make your own power cable. Always run the DC ground wire directly back to the signal return of the power supply. Do not use the chassis ground wire as your signal return.
HMC7000 Series Installation Guide Communication Ports The HMC7000 Series supports four types of communication ports. Serial Ports COM1 port The COM1 port supports RS232, RS422 four-wire and RS485 two-wire connections.
HMC7000 Series Installation Guide Pin out Diagram COM2: Pin Number Name Description 1 TX+ RS422 transmit + 2 TXD RS232 transmit 3 RXD RS232 receive 4 RX+ RS422 receive + 5 GND Ground 6 NC No connection 7 NC No connection 8 TX- RS422 transmit - 9 RX- RS422 receive - Note: for 2 wire RS485, jumper Pins 1 (TX+) and 4 (RX+). Also jumper Pins 8 (TX-) and 9 (RX-).
HMC7000 Series Installation Guide Connecting to Peripherals I/O Expansion Modules The HMC7000 Series (except for the HMC7030A-L) support I/O expansion modules. These modules are used to connect directly to digital and analog inputs and outputs for electrical control systems. For more information please see The HMC7000 Series I/O Module Guide (P/N 1010-1043).
HMC7000 Series Installation Guide 3. In the Communication Settings section, enter the communications parameters that the HMC7000 will use to attempt communications with your external PLC. For more specific information about each external PLC supported, please visit our Support Center-Controller Info Sheets at our website: www.maplesystems.com. 4. Click OK. Please note that you can check or adjust your settings by clicking on the Network Configuration folder in the Project Information Window: 5.
HMC7000 Series Installation Guide Once PLC memory addresses have been assigned to the tag database, you can then read/write to the PLC in your project. Phone: 425/745-3229 • Fax: 425/745-3429 • Email: maple@maplesystems.com • www.maplesystems.com 1010-1042 Page 18 of 22 Rev.
HMC7000 Series Installation Guide Serial Printer The MAPware-7000 software supports the ability to assign a serial printer to one of the serial Com ports on the HMC7000. This is done in much the same way as assigning an external PLC (see last section): Attributes: Port: select which serial COM port is connected to the printer. Printer Port Settings- click on this option to set communications parameters.
HMC7000 Series Installation Guide Uploading/Downloading Projects via Flash In addition to uploading/downloading a project through the customary method of connecting a USB cable to a computer that contains MAPware-7000, you can also use the USB Host port on the HMC7057A-M or HMC7035A-M model to upload/download projects using a USB Flash Drive. The Flash Drive must be formatted as FAT32.
HMC7000 Series Installation Guide Click the Yes button to display the next screen in sequence: After a few moments, the following screen is displayed: Uploading a HMC project onto a Flash Drive Click the Upload button on the HMC screen if you wish to transfer a project currently located in the HMC7000 to an attached Flash Drive. The following screen appears: Options include: Application –uploads only the application project to the flash drive. The project is saved as an *.MPL file.
HMC7000 Series Installation Guide Click one of the options above to proceed to upload: Click OK to begin: This process can take several minutes to complete. When completed, the following screen appears: Click the OK button. The HMC7000 then displays the Upload Options screen. Click the Exit button. Unit will reboot and display the following: Press the F2 function key on the HMC to run the internal project. Phone: 425/745-3229 • Fax: 425/745-3429 • Email: maple@maplesystems.com • www.maplesystems.
HMC7000 Series Installation Guide Downloading a HMC project from a Flash Drive Click the Download button on the HMC screen if you wish to transfer a project located in the flash drive to the HMC. Note that this will delete whatever file that currently resides in the HMC7000. The following screen appears: Options include: Application – downloads only the application project (*.
HMC7000 Series Installation Guide When completed, the following screen appears: Click the OK button. The HMC7000 then displays the Download Options screen. Click the Exit button. Unit will reboot and display the following: Press the F2 function key on the HMC to run the internal project. Now that you have a general knowledge of the hardware features for the HMC7000 Series, please consult the HMC7000 Series Programming Manual for information on how to use the many software features available.
Maple Systems Inc. th 808 134 Street SW, Suite 120 Everett, WA 98204-7333 Phone: (425) 745-3229 Email: maple@maplesystems.com Web: www.maplesystems.com © 2011 Maple Systems Inc. All rights reserved.
