Service Manual
Table Of Contents
- General Information
- Installation
- Component Identification
- Maintenance
- Sequence of Operation
- Troubleshooting
- Safety Limits
- Control Board Testing
- Troubleshooting By Symptom
- Symptom #4
- Symptom #1 Ice Machine will not run
- Diagnosing an Ice Machine that Will Not Run
- Compressor Electrical Diagnostics
- Symptom #2 Low Production, Long Freeze
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Freeze Cycle Refrigeration System Operational Analysis Table Procedures
- Before Beginning Service
- Ice Production Check
- Installation/Visual Inspection Checklist
- Water System Checklist
- Ice Formation Pattern
- Analyzing Discharge Pressure in the Freeze Cycle
- Analyzing Suction Pressure
- Single Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Multiple Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Harvest Valve Analysis
- Discharge Line Temperature Analysis
- Water Regulating Valve
- Final Analysis
- Harvest Problems
- Component Check Procedures
- Electrical Components
- Compressor Electrical Diagnostics
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Specifications
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- Wiring Diagrams Before Energy Efficient & EnergyStar Machines
- S320 Self Contained - 1 Phase
- S300/S420/S450/ S500 (after serial number 110074051) - Self Contained - 1 Phase
- S500 (before serial number 110074051) S600/S850/S1000/S1200- Self Contained- 1 Phase
- S850/S1000/S1200 - Self Contained - 3 Phase
- S500 Danfoss Compressor (after serial number 110074051) - Remote - 1 Phase
- S500 (before serial number 110074051)/ S600/S850/S1000/S1200 - Remote - 1 Phase
- S850/S1000/S1200 - Remote - 3 Phase
- S1400/S1600/S1800 - Self-Contained - 1 Phase
- S1400/S1600/S1800 - Self-Contained - 3 Phase
- S1400/S1600/S1800 - Remote - 1 Phase
- S1400/S1600/S1800 - Remote - 3 Phase
- Wiring Diagrams for Energy Efficient & EnergyStar Machines
- S300/S420/S450/S500 Self-Contained - 1 Phase
- S600/S850/S1000/S1200 Self-Contained - 1 Phase
- S850/S1000/S1200 Self-Contained - 3 Phase
- S1400/S1800 Self-Contained - 1 Phase
- S1400/S1800 Self-Contained - 3 Phase
- S3300 Water-Cooled - 3 phase
- S500 Remote - 1 Phase
- S600/S850/S1000/S1200 Remote - 1 Phase
- S850/S1000/S1200 Remote - 3 Phase
- S1400/S1800 Remote - 1 Phase
- S1400/S1800 Remote - 3 Phase
- ST3000W
- Self-Contained - 3 Phase
- S3300W
- S3300WM Marine Self-Contained - 3 Phase
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
Part Number 8014793 6/18 5
Table of Contents
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . 9
How to Read a Model Number . . . . . . 10
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . 10
Model/Serial Number Location . . . . . . . . 11
Energy Efficient Ice Machine
Serial Breaks . . . . . . . . . . . . . . . . . . . . . . . 12
Installation
Location of Ice Machine . . . . . . . . . . . . . . 13
Ice Machine Clearance Requirements . . 14
Ice Machine Heat of Rejection . . . . . . . . . 15
Remote Condenser Line Set Installation 16
Calculating Remote Condenser
Installation Distances . . . . . . . . . . . . . 17
Lengthening or Reducing Line Set Lengths
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting A Line Set . . . . . . . . . . . . 20
Component Identification
S Model Single Evaporator Models . . . . . 21
S Model Quad Evaporator Models . . . . . 22
Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cleaning / Sanitizing Procedure . . . . . . . 24
Cleaning Procedure . . . . . . . . . . . . . . 24
Parts Removal for Cleaning/Sanitizing 26
Procedure to Clean Heavily Scaled
Ice Machines . . . . . . . . . . . . . . . . . . . . . . . 32
General . . . . . . . . . . . . . . . . . . . . . . . . 32
Cleaning Procedure . . . . . . . . . . . . . . 32
Parts Removal for Cleaning/Sanitizing 35
Removal from Service/Winterization . . . 47
Self-Contained Air-Cooled Ice Machines 47
Water-Cooled Ice Machines . . . . . . . . 48
Remote Ice Machines . . . . . . . . . . . . . 48