Service Manual
Table Of Contents
- General Information
- Installation
- Component Identification
- Maintenance
- Sequence of Operation
- Troubleshooting
- Safety Limits
- Control Board Testing
- Troubleshooting By Symptom
- Symptom #4
- Symptom #1 Ice Machine will not run
- Diagnosing an Ice Machine that Will Not Run
- Compressor Electrical Diagnostics
- Symptom #2 Low Production, Long Freeze
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Freeze Cycle Refrigeration System Operational Analysis Table Procedures
- Before Beginning Service
- Ice Production Check
- Installation/Visual Inspection Checklist
- Water System Checklist
- Ice Formation Pattern
- Analyzing Discharge Pressure in the Freeze Cycle
- Analyzing Suction Pressure
- Single Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Multiple Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Harvest Valve Analysis
- Discharge Line Temperature Analysis
- Water Regulating Valve
- Final Analysis
- Harvest Problems
- Component Check Procedures
- Electrical Components
- Compressor Electrical Diagnostics
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Specifications
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- Wiring Diagrams Before Energy Efficient & EnergyStar Machines
- S320 Self Contained - 1 Phase
- S300/S420/S450/ S500 (after serial number 110074051) - Self Contained - 1 Phase
- S500 (before serial number 110074051) S600/S850/S1000/S1200- Self Contained- 1 Phase
- S850/S1000/S1200 - Self Contained - 3 Phase
- S500 Danfoss Compressor (after serial number 110074051) - Remote - 1 Phase
- S500 (before serial number 110074051)/ S600/S850/S1000/S1200 - Remote - 1 Phase
- S850/S1000/S1200 - Remote - 3 Phase
- S1400/S1600/S1800 - Self-Contained - 1 Phase
- S1400/S1600/S1800 - Self-Contained - 3 Phase
- S1400/S1600/S1800 - Remote - 1 Phase
- S1400/S1600/S1800 - Remote - 3 Phase
- Wiring Diagrams for Energy Efficient & EnergyStar Machines
- S300/S420/S450/S500 Self-Contained - 1 Phase
- S600/S850/S1000/S1200 Self-Contained - 1 Phase
- S850/S1000/S1200 Self-Contained - 3 Phase
- S1400/S1800 Self-Contained - 1 Phase
- S1400/S1800 Self-Contained - 3 Phase
- S3300 Water-Cooled - 3 phase
- S500 Remote - 1 Phase
- S600/S850/S1000/S1200 Remote - 1 Phase
- S850/S1000/S1200 Remote - 3 Phase
- S1400/S1800 Remote - 1 Phase
- S1400/S1800 Remote - 3 Phase
- ST3000W
- Self-Contained - 3 Phase
- S3300W
- S3300WM Marine Self-Contained - 3 Phase
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
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SAFETY LIMIT #2
Water System
1. Ice thickness control probe is dirty causing a
premature harvest with no ice on the plate.
page 137
2. Dirty evaporator causing a long harvest and ice
melt out. page 120
Electrical System
1. Ice thickness probe adjustment too close
2. Bin switch failed closed
3. Harvest valve not energizing
4. Quad Evaporator Only - Harvest pressure
solenoid valve not energizing.
Refrigeration System
1. Non-Manitowoc components
2. Incorrect refrigerant charge
3. TXV flooding
4. Defective harvest valve
5. Defective fan cycle control - will not open
(page 156)
6. Defective Head Pressure Control Valve - will not
bypass (page 153)
7. Quad Evaporator Only - Harvest pressure
solenoid valve not energizing.