Service Manual
Table Of Contents
- General Information
- Installation
- Component Identification
- Maintenance
- Sequence of Operation
- Troubleshooting
- Safety Limits
- Control Board Testing
- Troubleshooting By Symptom
- Symptom #4
- Symptom #1 Ice Machine will not run
- Diagnosing an Ice Machine that Will Not Run
- Compressor Electrical Diagnostics
- Symptom #2 Low Production, Long Freeze
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Freeze Cycle Refrigeration System Operational Analysis Table Procedures
- Before Beginning Service
- Ice Production Check
- Installation/Visual Inspection Checklist
- Water System Checklist
- Ice Formation Pattern
- Analyzing Discharge Pressure in the Freeze Cycle
- Analyzing Suction Pressure
- Single Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Multiple Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Harvest Valve Analysis
- Discharge Line Temperature Analysis
- Water Regulating Valve
- Final Analysis
- Harvest Problems
- Component Check Procedures
- Electrical Components
- Compressor Electrical Diagnostics
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Specifications
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- Wiring Diagrams Before Energy Efficient & EnergyStar Machines
- S320 Self Contained - 1 Phase
- S300/S420/S450/ S500 (after serial number 110074051) - Self Contained - 1 Phase
- S500 (before serial number 110074051) S600/S850/S1000/S1200- Self Contained- 1 Phase
- S850/S1000/S1200 - Self Contained - 3 Phase
- S500 Danfoss Compressor (after serial number 110074051) - Remote - 1 Phase
- S500 (before serial number 110074051)/ S600/S850/S1000/S1200 - Remote - 1 Phase
- S850/S1000/S1200 - Remote - 3 Phase
- S1400/S1600/S1800 - Self-Contained - 1 Phase
- S1400/S1600/S1800 - Self-Contained - 3 Phase
- S1400/S1600/S1800 - Remote - 1 Phase
- S1400/S1600/S1800 - Remote - 3 Phase
- Wiring Diagrams for Energy Efficient & EnergyStar Machines
- S300/S420/S450/S500 Self-Contained - 1 Phase
- S600/S850/S1000/S1200 Self-Contained - 1 Phase
- S850/S1000/S1200 Self-Contained - 3 Phase
- S1400/S1800 Self-Contained - 1 Phase
- S1400/S1800 Self-Contained - 3 Phase
- S3300 Water-Cooled - 3 phase
- S500 Remote - 1 Phase
- S600/S850/S1000/S1200 Remote - 1 Phase
- S850/S1000/S1200 Remote - 3 Phase
- S1400/S1800 Remote - 1 Phase
- S1400/S1800 Remote - 3 Phase
- ST3000W
- Self-Contained - 3 Phase
- S3300W
- S3300WM Marine Self-Contained - 3 Phase
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
6 Part Number 8014793 6/18
Sequence of Operation
Self Contained Air or Water Cooled . . . . 49
Single & Quad Evaporator Models . . . 49
Safety Timers . . . . . . . . . . . . . . . . . . . . . . 54
Safety Limits . . . . . . . . . . . . . . . . . . . . . . 55
Remotes . . . . . . . . . . . . . . . . . . . . . . . 62
Troubleshooting
Safety Limits . . . . . . . . . . . . . . . . . . . . . . 69
Quad Evaporator Machines Only . . . . 70
Analyzing Why a Safety Limit Stopped the
Ice Machine . . . . . . . . . . . . . . . . . . . . 72
Safety Limit #1 . . . . . . . . . . . . . . . . . . 73
Safety Limit #2 . . . . . . . . . . . . . . . . . . 74
Safety Limit #3 . . . . . . . . . . . . . . . . . . 75
Control Board Testing . . . . . . . . . . . . . . . 76
Control Board Test Cycle . . . . . . . . . . 76
Troubleshooting By Symptom . . . . . . . . 77
Symptom #1 Ice Machine will not run . 78
Diagnosing an Ice Machine that Will Not Run
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Compressor Electrical Diagnostics . . . 81
Symptom #2 Low Production, Long Freeze
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Symptom #2 - Freeze Cycle Refrigeration
System Operational Analysis Tables . 85
Freeze Cycle Refrigeration System Opera-
tional Analysis Table Procedures . . . . 94
Harvest Problems . . . . . . . . . . . . . . . . . . 115
Symptom #3 Ice Will Not Harvest, Cubes
Are Not Melted . . . . . . . . . . . . . . . . . . 116
Symptom #3 - Traditional Remotes Only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Symptom #4 Will Not Harvest, Melted
Cubes . . . . . . . . . . . . . . . . . . . . . . . . . 120