Service Manual
Table Of Contents
- General Information
- Installation
- Component Identification
- Maintenance
- Sequence of Operation
- Troubleshooting
- Safety Limits
- Control Board Testing
- Troubleshooting By Symptom
- Symptom #4
- Symptom #1 Ice Machine will not run
- Diagnosing an Ice Machine that Will Not Run
- Compressor Electrical Diagnostics
- Symptom #2 Low Production, Long Freeze
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Freeze Cycle Refrigeration System Operational Analysis Table Procedures
- Before Beginning Service
- Ice Production Check
- Installation/Visual Inspection Checklist
- Water System Checklist
- Ice Formation Pattern
- Analyzing Discharge Pressure in the Freeze Cycle
- Analyzing Suction Pressure
- Single Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Multiple Expansion Valve Ice Machines Comparing Evaporator Inlet and Outlet Temperatures
- Harvest Valve Analysis
- Discharge Line Temperature Analysis
- Water Regulating Valve
- Final Analysis
- Harvest Problems
- Component Check Procedures
- Electrical Components
- Compressor Electrical Diagnostics
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Specifications
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- Wiring Diagrams Before Energy Efficient & EnergyStar Machines
- S320 Self Contained - 1 Phase
- S300/S420/S450/ S500 (after serial number 110074051) - Self Contained - 1 Phase
- S500 (before serial number 110074051) S600/S850/S1000/S1200- Self Contained- 1 Phase
- S850/S1000/S1200 - Self Contained - 3 Phase
- S500 Danfoss Compressor (after serial number 110074051) - Remote - 1 Phase
- S500 (before serial number 110074051)/ S600/S850/S1000/S1200 - Remote - 1 Phase
- S850/S1000/S1200 - Remote - 3 Phase
- S1400/S1600/S1800 - Self-Contained - 1 Phase
- S1400/S1600/S1800 - Self-Contained - 3 Phase
- S1400/S1600/S1800 - Remote - 1 Phase
- S1400/S1600/S1800 - Remote - 3 Phase
- Wiring Diagrams for Energy Efficient & EnergyStar Machines
- S300/S420/S450/S500 Self-Contained - 1 Phase
- S600/S850/S1000/S1200 Self-Contained - 1 Phase
- S850/S1000/S1200 Self-Contained - 3 Phase
- S1400/S1800 Self-Contained - 1 Phase
- S1400/S1800 Self-Contained - 3 Phase
- S3300 Water-Cooled - 3 phase
- S500 Remote - 1 Phase
- S600/S850/S1000/S1200 Remote - 1 Phase
- S850/S1000/S1200 Remote - 3 Phase
- S1400/S1800 Remote - 1 Phase
- S1400/S1800 Remote - 3 Phase
- ST3000W
- Self-Contained - 3 Phase
- S3300W
- S3300WM Marine Self-Contained - 3 Phase
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
Part Number 8014793 6/18 55
Safety Limits
Safety limits are stored and indicated by the control
board after three cycles. The number of cycles
required to stop the ice machine varies for each safety
limit.
• Safety Limit 1 - If the freeze time reaches 60
minutes, the control board automatically initiates a
harvest cycle. If 6 consecutive 60-minute freeze
cycles occur, the ice machine stops
• Safety Limit 2 single evaporator models - If the
harvest time reaches 3.5 minutes, the control
board automatically returns the ice machine to the
freeze cycle. If 500 consecutive 3.5 minute harvest
cycles occur, the ice machine stops.
• Safety Limit 2 Quad evaporator models - If the
harvest time reaches 7 minutes, the control board
automatically returns the ice machine to the freeze
cycle. If 500 consecutive 7 minute harvest cycles
occur, the ice machine stops.
• Safety Limit 3 Quad evaporator models - If the low
refrigerant pressure control opens, the ice
machine shuts off and starts a 5 minute delay
period. If 3 consecutive low pressure esvents
occur the ice machine stops and flashes the
safety/harvest light.
Use the following procedures to determine if the
control board contains a safety limit indication.
1. Move the toggle switch to OFF.
2. Move the toggle switch back to ICE. Watch the
safety limit/harvest lights on the control board. If a
safety limit has been recorded, the corresponding
light will flash once, twice or three times to
indicate which safety limit stopped the ice
machine.