M & H SERIES M-15, 45, 90,150,200 & H-265 INSTALLATION & SERVICE GUIDE Part Number 5001192 Manitowoc Beverage Equipment 2100 Future Drive w Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
Installation and Service Manual FOREWORD SerVend developed this manual as a reference guide for the owner/operator, service agent, and installer of this equipment. Please read this manual before installation or operation of the machine. Consult the troubleshooting guide within this manual for service assistance If you cannot correct the service problem, call your SerVend Service Agent or Distributor. Always have your model and serial number available when you call.
Installation and Service Manual SAFETY INSTRUCTIONS Installation and start-up of this equipment should be done by a qualified service technician. Operation, maintenance, and cleaning information in this manual are provided for the user/operator of the equipment. DAILY CHECK LIST FOR THE OPERATOR • Check CO2 supply. If CO2 supply is low, an arrow on the primary regulator gauge will point to a shaded area that reads “Low CO2” or “Change CO2 Cylinder.” • Check Syrup supply.
Installation and Service Manual TABLE OF CONTENTS FOREWORD ........................................................................................................ UNPACKING AND INSPECTION ........................................................................ WARRANTY INFORMATION ............................................................................... SAFETY INSTRUCTIONS ................................................................................... DAILY CHECK LIST FOR THE OPERATOR ..........
Installation and Service Manual TABLE OF CONTENTS TROUBLESHOOTING ....................................................................................... 20 CONDITION ........................................................................................................................ 20 INVESTIGATION: ................................................................................................................ 20 CHECK / HOW TO CHECK: ...................................................................
Installation and Service Manual COMPATIBLE ICE ICE RECOMMENDED FOR DISPENSING FULL CUBE 7/8" x 7/8" x 7/8" MINI CUBE 3/8" x 7/8" x 7/8" CUBELET 5/8" x 5/8" x 5/8" NEW EAGLE SERIES MINI CUBE 3/4" x 3/4" x 3/4" LENTICULAR 1 3/8" x 3/8" 75 0.3 1.125" 1.125" MINI 7/8" DIA x 3/4" LONG GOURMET-SMALL 1" DIA x 3/4" SerVend Dispensers are designed to dispense hard, cube ice up to two and one half cm (one inch) square. The ice shapes and sized listed are recommended for dispensing.
Installation and Service Manual EQUIPMENT OVERVIEW HOW THE ICE DISPENSER WORKS ICE STORAGE AND DISPENSING Ice is stored in the dispenser’s bin. Ice is transported from the bottom of the bin to the ice dispense point by the paddle wheel. The injection molded paddle wheel has paddles which lift the ice to the dispense point. SEQUENCE OF OPERATION: PUSH LEVER ICE DISPENSING The customer’s cup presses against the push plate.
Installation and Service Manual HOW THE ICE DISPENSER WORKS (CONT’D) SEQUENCE OF OPERATION: KEY SWITCH OR COIN OPERATED ICE DISPENSING (H265) The key switch or coin mechanism engages a microswitch. The energized microswitch activates the solenoid, which pulls down the solenoid plunger. The plunger is connected to a cable, which is then connected to a pulley, this raises the door of the ice chute. The energized microswitch also activates the gear motor.
Installation and Service Manual OVERALL DIMENSIONS (CONT’D) M - SERIES < REAR DIMENSIONS BOTTOM DIMENSIONS > 10 5001192 Revision 03 February, 2003
Installation and Service Manual SPECIFICATIONS M - 15 ______________________________________________________________________ Dimensions: Width 38.1 cm (15”) Depth - overall 71.1 cm (28”) Depth - counter top 66 cm (26”) Height 81.3 cm (32”) Bin Top Size - width 38.1 cm (15”) - depth 52.1 cm (20.5”) Rear “A” 19.1 cm (7.5”) Hole “E” Height (top hole) 20.5 cm (8.06”) Hole “H” Height (bottom hole) 7.8 cm (3.06”) Hole “E” Diameter 5 cm (2”) Hole “H” Diameter 5 cm (2”) Right side to bin drain 19.0 cm (7.
Installation and Service Manual SPECIFICATIONS M - 90 ______________________________________________________________________ Dimensions: Width 38.1 cm (15”) Depth - overall 71.1 cm (28”) Depth - counter top 66 cm (26”) Height 81.3 cm (32”) Dispense Height 24.8 cm (9.75”) Bin Top Size - width 38.1 cm (15”) - depth 45.7 cm (18”) Rear “A” 29.2 cm (11.5”) Rear “B” 19.1 cm (7.5”) Hole “E” Diameter 5 cm (2”) Hole “H” Diameter 5 cm (2”) Right side to bin drain 16.8 cm (6.62) Right side to drain pan drain 25.
Installation and Service Manual SPECIFICATIONS M - 200 _____________________________________________________________________ Dimensions: Width 76.2 cm (30”) Depth - overall 76.2 cm (30”) Depth - counter top 72.4 cm (28.5”) Height 81.9 cm (32.25”) Dispense Height 30.5 cm (12”) Bin Top Size - width 76.2 cm (30”) - depth 57.2 cm (22.5”) Rear “A” 34 cm (13.375”) Rear “B” 25.1 cm (9.875”) Rear “C” 3.2 cm (1.25”) Hole “E” Diameter 6.4 cm (2.5”) Hole “F” Diameter 3.5 cm (1.375”) Hole “G” Diameter 3.5 cm (1.
Installation and Service Manual OVERALL H - SERIES DIMENSIONS H - 265 30" 30 1/2" 22 1/2" IC E 61 1 PU SH 9" 25 7/16" 43 3/8" 14 5001192 Revision 03 February, 2003
Installation and Service Manual SPECIFICATIONS H - 265 _____________________________________________________________________ Dimensions: Width Depth - overall Depth - floor space Height- with 15 cm (6”) legs Dispense Height Bin Top Size - width - depth 76.2 cm (30”) 77.5 cm (30.5”) 72.4 cm (28.5”) 156.8 cm (61.75”) 22.9 cm (9”) 76.2 cm (30”) 57.2 cm (22.5”) Electrical entrance - Cord exits machine from the bottom Drain to floor 38.7 cm (15.25”) Drain to right side 38.1 cm (15”) Drain fitting size 3/4” F.
Installation and Service Manual INSTALLATION COUNTER TOP INSTALLATION (M Series Dispenser) OPTION A: Check the equipment location. Assure the proper drain and electrical requirements are available before proceeding. Carefully remove the dispenser from the shipping carton. One drain tube fitting is with a 90° bend. This fitting attaches to the bin drain fitting. Underneath the dispenser toward the front of the dispenser is the bin drain. Attach the 90° fitting to the bin drain outlet.
Installation and Service Manual COUNTER TOP INSTALLATION FLOOR INSTALLATION If beverage valves are supplied with your dispenser, connect them to the beverage system at this time according to the information supplied by the beverage supplier. (H265 Series Dispenser) Route the electric wires under the dispenser and out to the electrical receptacle. Replace the drain pan to the dispenser. Secure the free ends of the vinyl drain tubing to the drain connections supplied by the owner/operator.
Installation and Service Manual ADDING AN ICE MACHINE TO A SERVEND DISPENSER When mounting an ice machine on top of a SerVend dispenser place the front edge of the machine with the outside front edge of the dispenser bin. With some ice makers, there may be an overhang of the ice machine on the back of the dispenser. 6" MINIMUM Installations that include a SerVend ice machine on a SerVend dispenser, you must install an ice deflection baffle.
Installation and Service Manual BEVERAGE SYSTEM Installation and maintenance of the beverage system is not covered in this manual. The SerVend M series dispenser is an ice only dispenser. In some applications, The dispenser provides a mounting location for optional beverage valves. Please contact your SerVend Service Company for installation and maintenance of your beverage system. CLEANING AND SANITIZING 1.
Installation and Service Manual TROUBLESHOOTING CONDITION INVESTIGATION: CHECK / HOW TO CHECK: CORRECTION: Dispenser does not dispense ice. There is no power to the dispenser. Is the dispenser plugged in? Plug the dispenser in. The dispenser is plugged in with power to the receptacle. With a meter, check to see if power is getting to the white and black cord wires inside the electric box. If no power is present, check the cord and plug of the dispenser.
Installation and Service Manual TROUBLESHOOTING CORRECTION CONDITION INVESTIGATION CHECK / HOW TO CHECK Dispenser does not dispense ice. Gear motor runs but the dispensing paddle wheel does not turn. Remove the agitator and paddle wheel. Are you able to turn the shaft from the gear motor without turning the motor armature itself? Lower ice bin level. Is there at least one half bin of ice? Adjust door to minimum or larger opening. Dispenser runs but does not dispense ice.
Installation and Service Manual TROUBLESHOOTING CONDITION INVESTIGATION CHECK / HOW TO CHECK CORRECTION Dispenser crushes ice as it dispenses. Is there an ice maker on top of the dispenser? Is there at least 7.5 cm (3 in) between the top of the ice and the top of the dispenser bin? Ice continuous to dispense or dispenses by itself. Is the agitation timer (if equipped) set properly? Timer should agitate for two seconds every four hours. Remove the gear motor.
Installation and Service Manual ADJUSTMENTS ADJUSTMENTS AGITATION TIMER DOOR The agitation timer is standard equipment for the dispensers with 90.7 kg. (200 lbs.) and larger bin storage. This timer is available as an option for all other dispensers. The purpose of the timer is to periodically agitate the ice in the bin, preventing the ice from congealing together. The door is used to stop the flow of ice to the container when the microswitch is released.
Installation and Service Manual ADJUSTMENTS ICE FLOW The delivery of the ice from the dispenser is influenced by several factors. The primary influence is the type of ice being dispensed. If you are dispensing a wet, rounded corner ice, this ice will dispense at a faster rate than an ice with square corners. A flow restrictor is available as an option for installation in the dispensing chute of the dispenser.
Installation and Service Manual GENERAL INSTRUCTIONS REMOVAL OF GEAR MOTOR These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly. 1. Disconnect power from the electric receptacle. 2. Remove all ice from the ice storage bin of the dispenser. 3. Remove the paddle wheel pin from the paddle wheel / agitator assembly inside the dispenser bin. 4.
Installation and Service Manual WIRING DIAGRAMS M-150 : H-265 PUSH BUTTON : H-265 WITH KEY SWITCH - ALL VOLTAGES H-265 WITH COIN MECHANISM - ALL VOLTAGES To Electric Power Supply 26 5001192 Revision 03 February, 2003
Installation and Service Manual WIRING DIAGRAMS M-15A : M-15B : M-45 : M-90 : STANDARD CONFIGURATION - ALL VOLTAGES TO ELECTRIC POWER SUPPLY M-15C : STANDARD CONFIGURATION - ALL VOLTAGES TO ELECTRIC POWER SUPPLY 5001192 Revision 03 February, 2003 27
Installation and Service Manual WIRING DIAGRAMS M-15C WITH AGITATION TIMER M-90 WITH LIGHTS AND VALVES - ALL VOLTAGES 28 5001192 Revision 03 February, 2003
Installation and Service Manual WIRING DIAGRAMS M-150 : H-265 PUSH BUTTON : H-265 WITH KEY SWITCH - ALL VOLTAGES To Electric Power Supply M-150 WITH LIGHT AND VALVES - ALL VOLTAGES To Electric Power Supply 5001192 Revision 03 February, 2003 29
Installation and Service Manual WIRING DIAGRAMS M-200 : M-250 : M250-36 : STANDARD CONFIGURATION - ALL VOLTAGES To Electric Power Supply H-265 WITH COIN MECHANISM - ALL VOLTAGES 30 5001192 Revision 03 February, 2003
Manitowoc Beverage Equipment 2100 Future Drive w Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.