Service Manual
Table Of Contents
- Safety Notices
- Definitions
- General Information
- Installation
- Maintenance
- Operation
- Troubleshooting
- Troubleshooting
- Troubleshooting By Symptom
- Reset To Factory Defaults
- Symptom #1 - Ice Machine Will Not Run
- #2 - Low Production, Long Freeze Cycle
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Symptom #3 & #4 - Harvest Problems Self‑contained Air, Water & Remote Condenser Models
- Symptom #3 - Self-Contained Air or Water-cooled
- Symptom #3 - Remote Condenser
- Symptom #4 - Self-Contained Air, Water-Cooled or Remote
- Component Check Procedures
- Electrical Components
- Control Board, Display And Touchscreen
- Control Board Relay Test
- Programming A Replacement Control Board
- USB Flash Drive Specifications and Formatting
- Exporting Data to a Flash Drive
- Upgrading Firmware with a Flash Drive
- Main Fuse
- Bin Switch
- Water Level Control Circuitry
- Ice Thickness Probe (Initiates Harvest)
- Bin Level Probe
- Thermistors
- High Pressure Cutout (HPCO) Control
- Fan Cycle Control
- Harvest Assist Air Pump
- Compressor Electrical Diagnostics
- Diagnosing Start Components
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Liquid Line Filter-Driers
- Replacing Pressure Controls Without Removing Refrigerant Charge
- Total System Refrigerant Charge
- Electrical Components
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- IF0300/IT0420/IT0450/IT0500/IT0620/IT0750 1ph Air/Water
- IT0500/IT1200 - 1ph Remote Air-Cooled
- IF0600/IF0900/IT0900/IT1200 - 1ph Air/Water
- IF0600/IF0900/IT0900/IT1200 - 3ph Air/Water
- IT1500/IT1900 - 1ph Air/Water
- IT1500/IT1900 - 3 ph Air/Water
- IF0500/IF0600/IF0900/IT1200/IF1500 - 1ph Remote
- IF0500/IF0600/IF0900/IT1200/IF1500 - 3ph Remote Condenser
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
190 Part Number: 000015430 Rev 02 5/20
System Contamination Clean-Up
General
This section describes the basic requirements for restoring
contaminated systems to reliable service.
Notice
Manitowoc Ice assumes no responsibility for the use of
contaminated refrigerant. Damage resulting from the
use of contaminated refrigerant is the sole responsibility
of the servicing company.
DETERMINING SEVERITY OF CONTAMINATION
System contamination is generally caused by either
moisture or residue from compressor burnout entering the
refrigeration system.
Inspection of the refrigerant usually provides the first
indication of system contamination. Obvious moisture or
an acrid odor in the refrigerant indicates contamination.
If harmful levels of contamination are suspected, perform
the following procedure.
1. Remove the refrigerant charge from the ice machine.
2. Remove the compressor from the system.
3. Check the odor and appearance of the oil.
4. Inspect open suction and discharge lines at the
compressor for burnout deposits.
5. If no signs of contamination are present, perform
an acid oil test to determine the type of cleanup
required.