Service Manual
Table Of Contents
- Safety Notices
- Definitions
- General Information
- Installation
- Maintenance
- Operation
- Troubleshooting
- Troubleshooting
- Troubleshooting By Symptom
- Reset To Factory Defaults
- Symptom #1 - Ice Machine Will Not Run
- #2 - Low Production, Long Freeze Cycle
- Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables
- Symptom #3 & #4 - Harvest Problems Self‑contained Air, Water & Remote Condenser Models
- Symptom #3 - Self-Contained Air or Water-cooled
- Symptom #3 - Remote Condenser
- Symptom #4 - Self-Contained Air, Water-Cooled or Remote
- Component Check Procedures
- Electrical Components
- Control Board, Display And Touchscreen
- Control Board Relay Test
- Programming A Replacement Control Board
- USB Flash Drive Specifications and Formatting
- Exporting Data to a Flash Drive
- Upgrading Firmware with a Flash Drive
- Main Fuse
- Bin Switch
- Water Level Control Circuitry
- Ice Thickness Probe (Initiates Harvest)
- Bin Level Probe
- Thermistors
- High Pressure Cutout (HPCO) Control
- Fan Cycle Control
- Harvest Assist Air Pump
- Compressor Electrical Diagnostics
- Diagnosing Start Components
- Refrigeration Components
- Refrigerant Recovery/Evacuation
- System Contamination Clean-Up
- Liquid Line Filter-Driers
- Replacing Pressure Controls Without Removing Refrigerant Charge
- Total System Refrigerant Charge
- Electrical Components
- Charts
- Diagrams
- Wiring Diagrams
- Wiring Diagram Legend
- IF0300/IT0420/IT0450/IT0500/IT0620/IT0750 1ph Air/Water
- IT0500/IT1200 - 1ph Remote Air-Cooled
- IF0600/IF0900/IT0900/IT1200 - 1ph Air/Water
- IF0600/IF0900/IT0900/IT1200 - 3ph Air/Water
- IT1500/IT1900 - 1ph Air/Water
- IT1500/IT1900 - 3 ph Air/Water
- IF0500/IF0600/IF0900/IT1200/IF1500 - 1ph Remote
- IF0500/IF0600/IF0900/IT1200/IF1500 - 3ph Remote Condenser
- Electronic Control Board
- Refrigeration Tubing Schematics
- Wiring Diagrams
Part Number: 000015430 Rev 02 5/20 171
Refrigeration Components
HEAD PRESSURE CONTROL VALVE
Manitowoc remote systems require head pressure control
valves with special settings. Replace defective head
pressure control valves only with “original” Manitowoc
replacement parts.
Refrigerant Charge Verification
The correct amount of refrigerant (name plate charge) is
required to operate correctly at all ambient conditions.
An ice machine with an overcharge or undercharge of
refrigerant may function properly at higher ambient
temperatures and fails at lower ambient temperatures.
Symptoms of incorrect refrigerant amount are:
• Works during the day and malfunctions at night, and/
or fails whenever the outdoor temperature drops.
• A Service Fault is stored in control board memory.
Refrigerant loss and ambient temperature are directly
related to each other. As the ambient temperature drops,
more refrigerant is stored in the condenser.
When the refrigerant charge and ambient temperature
create an undercharge of refrigerant in the freeze cycle,
the receiver dip tube will lose it’s liquid seal. Without liquid
refrigerant to the TXV, the ice machine fails to make a full
sheet of ice in 35 minutes and a Long Freeze results.
NOTE: When a head pressure control valve is being
replaced or refrigerant charge is suspected, verify the
refrigerant charge is correct by recovering the refrigerant,
weighing and comparing to the nameplate amount. Refer
to “Refrigerant Recovery/Evacuation” for
recovery procedures.