S Model & Ice Beverage QuietQube® Ice Machines with CVD® Technology Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.
Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment. Throughout this manual, you will see the following types of safety notices: ! Warning Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Table of Contents Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . .
Table of Contents (continued) Ice Machine Head Section Clearance Requirements . . . . . . . . . . . . . . . . . . . S600C/S850C/S1000C/S1200C/S1470C/S1870C/S2170C . . . . . . . . . . . . IB0600C/IB0800C/IB1000C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of CVD Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . CVD675/CVD885/CVD1085/CVD2085 . .
Table of Contents (continued) Section 3 Ice Machine Operation Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1 General Information Section 1 General Information Model Numbers How to Read a Model Number This manual covers the following models: Ice Machine Head Section SD0672C SY0674C IB0624YC IB0622DC SD0872C SY0874C IB0824YC IB0822DC SD1072C SY1074C IB1024YC IB1022DC SD1272C SY1274C SD1472C SY1474C SD1872C SY1874C SD2172C SY2174C CVD® Condensing Unit 7 CVD REMOTE AIR-COOLED CVD0675 # CUBE SIZE CONDENSER TYPE 2 3 4 5 AIR-COOLED WATER-COOLED AIR-COOLED WATER-COOLED DICE DICE HALF-DICE HALF-DICE
General Information Section 1 Accessories ARCTIC PURE WATER FILTER SYSTEM Contact your Manitowoc distributor for these optional accessories: Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor. ICE BAGGER Maximize profits from bagged ice sales with this convenient accessory.
Section 1 General Information Model/Serial Number Location Record the model and serial number of your ice machine and bin or dispenser in the space provided below. These numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine head section and condensing unit.
General Information Owner Warranty Registration Card GENERAL The packet containing this manual also includes warranty information. Warranty coverage begins the day the ice machine is installed. Important Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date. If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Section 1 General Information RESIDENTIAL ICE MACHINE LIMITED WARRANTY WHAT DOES THIS LIMITED WARRANTY COVER? Subject to the exclusions and limitations below, Manitowoc Ice, Inc.
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Section 2 Installation Instructions Section 2 Installation Instructions Ice Machine Dimensions Important Failure to follow these installation guidelines may affect warranty coverage. S0600C/S0850C/S1000C/S1200C ICE MACHINES D W 14.88" (37.80cm) 5.36" (13.61cm) Liquid Line Suction Line H Water Inlet 3/8” FPT 17.14" (43.53cm) Electrical Drain 1/2” FTP 5.00" (12.70cm) Base Drain AuCS Knockout 5.75" (14.6cm) 8.41" (21.36cm) 8.50" (21.59cm) 10.61" (26.
Installation Instructions Section 2 S1470C ICE MACHINES 24.5” (62.23 cm) 30” (76.2 cm) 6.87” (17.45 cm) 3.24” (8.23 cm) 25” (63 cm) Electrical Suction Line Water Inlet 3/8” FPT 14.77” (37.52 cm) Liquid Line 5.5” (14.0 cm) 20.96” (53.24 cm) AuCS Knockout 21.5” (54.6 cm) 2.02” (5.13 cm) Base Drain Drain 1/2” FTP Base Drain S1870C/S2170C ICE MACHINES 25” (63.5cm) 30” (76.2cm) Suction Line Electrical Liquid Line 30” (76.2cm) 26.5” (67.3cm) 20.
Section 2 Installation Instructions Ice Machine Dimensions IB0600C ICE MACHINE IB1000C ICE MACHINE 22” (55.8 CM) 22” (55.8 CM) 3” (7.62 CM) 21” (54.6 CM) 19.5” (48.9 CM) 5.5” (14 CM) 3” (7.62 CM) 3” (7.62 CM) 30.5” (77.47 CM) 26” (66 CM) 5.5” (14 CM) 3” (7.62 CM) 10” (25.4 CM) 5.9” (15 CM) 8.25” (21 CM) 17.25” (243.81 CM) 5.9” (15 CM) SV3093 14” (35.56 CM) 8.25” (21 CM) SV3093 14” (35.
Installation Instructions Section 2 CVD Condensing Unit Dimensions CVD0675/CVD0885/CVD1085/ CVD1185/CVD1285/CVD1485 CVD1486 24.13” (53.7 CM) 34” (86.4 CM) 21.87” (55.5 CM) 24.53” (62.3 CM) 25.75” (65.4 CM) 20.64” (52.4 CM) 14.5” (36.8 CM) FRONT VIEW 4.26” (10.8 CM) 14.5” (36.8 CM) 12.6” (32 CM) 9.5” (24.1 CM) 10.75” (27.3 CM) 8.54” (21.6 CM) 8.70” (22.1 CM) SV3076 SV1758 CVD1885/CVD2085 Air-Cooled 26” (66.04 CM) 52.5” (133.35 CM) 11.5” (28.58 CM) 6.5” (16.5 CM) 26” (66.04 CM) 10.25” (26.
Section 2 Installation Instructions Ice Storage Bin Dimensions Large Capacity Ice Storage Bin Dimensions 30 INCH (76CM) ICE STORAGE BIN 30 INCH (76 CM) A 34” (86.4 cm) B 25.25” (64.1 cm) 43.6” (110.81 cm) Bin Model B570 Dimension A 34.0 in (86.3 cm) Dimension B 44.0 in (111.7 cm) 6” (15.2 cm) ! Warning Manitowoc QuietQube ice machines require the ice storage bin to incorporate an ice deflector.
Installation Instructions Section 2 General These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice, Inc. for information regarding installation and start-up services. Important TUBING CAN BE ROUTED OUT BACK OF THE ICE MACHINE WITH PROVIDED 90° ELL’S TUBING CAN BE ROUTED OUT TOP TRIM TOP PANEL WHEN EXITING TOP Failure to follow these installation guidelines may affect warranty coverage.
Section 2 Installation Instructions Ice Machine Head Section Installation Requirements Ice Machine Head Section Clearance Requirements S600C/S850C/S1000C/S1200C/S1470C/S1870C/S2170C S600C/S850C/S1000C/S1200C/S1470C/S1870C/S2170C The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location. Top 5” (12.7 cm) is recommended for efficient operation and removal of top cover/servicing. Sides 5” (12.
Installation Instructions Section 2 Location of CVD Condensing Unit Condensing Unit Clearance Requirements The location selected for the CVD Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location. CVD675/CVD885/CVD1085/CVD1185/CVD2085 • The air temperature must be at least -20°F (-28.9°C) but must not exceed 130°F (54.4°C). • CVD675/CVD1185/CVD2085 Only - The air temperature must be at least -20°F (-28.9°C) but must not exceed 120°F (48.9°C).
Section 2 Installation Instructions Bin Installation All ice machines installed on a bin require an ice deflector. Manitowoc bins have a built in deflector that requires no modifications when used with a forward facing evaporator. Ice machines with multiple evaporators require a deflector kit. Bin adapters or custom bin tops are available to allow installation of a 30” ice machine on a 48” or 60” bin. Refer to ice machine price list for options.
Installation Instructions Step 2 Install front support and filler panels. A. Remove foam tape from front support location. B. Set front support in place and install foam tape. C. Position filler panels (align with front support), drill and secure. D. Install foam tape on front and back. Seal all foam tape edges. Step 3 Install ice deflector. A. Locate center of ice machine drop zone (center is 11” from left edge of ice machine to left edge of bracket).
Section 2 Installation Instructions TYPICAL ICE BEVERAGE ON A DISPENSER Important DO NOT REMOVE the label on bin adapters. The retainer clips and brackets must be used. 1. Install bin level thermostat bracket. 2. Set adapter on dispenser. Position the adapter so that the front flange of the adapter will be up against the front lip of the dispenser. Adapter may have to be moved towards the back of the dispenser. 3.
Installation Instructions Section 2 Electrical Service FUSE/CIRCUIT BREAKER GENERAL The ice machine head section and condensing unit are wired independently from each other. ! Warning All wiring must conform to local, state and national codes. Ice Machine Head Section The ice machine head section does not require a dedicated circuit breaker.
Section 2 Installation Instructions Electrical Requirements QuietQube® Ice Machine Head Section Important Due to continuous improvements, this information is for reference only. Please refer to the ice machine serial number tag to verify electrical data. Serial tag information overrides information listed on this page. Local or state electrical code, length of wire run or materials used, can increase the minimum wire or breaker size requirement.
Installation Instructions Section 2 CVD® Condensing Unit Important ! Warning Due to continuous improvements, this information is for reference only. Please refer to the condensing unit serial number tag to verify electrical data. Serial tag information overrides information listed on this page. CVD2085 ONLY Connect power supply wiring directly to L1 & L2 on the contactor. Torque screws to the torque value specification on the contactor label. Follow all local, state and national electrical codes.
Section 2 Installation Instructions QuietQube® Ice Machine Head Section Electrical Wiring Connections ! Warning These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections. All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes. Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.
Installation Instructions Section 2 Condensing Unit Wiring Connections CVD CONDENSING UNIT 208-230/3/60 ! Warning L1 L1 L2 L2 L3 L3 These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections. All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.
Section 2 Installation Instructions Ice Machine Head Section Water Supply and Drains POTABLE WATER SUPPLY Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste. Important If you are installing a Manitowoc water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.
Installation Instructions Section 2 Water Cooled Condenser Water Supply and Drains CONDENSER WATER SUPPLY Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste. WATER COOLED CONDENSER LINES Follow these guidelines to install water lines: • Contact your distributor if your water pressure is greater than 150 psig (1034 kPA). A special order condensing unit is available that allows water pressure up to 350 psig (2413 kPA).
Section 2 Installation Instructions WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS ! Caution Plumbing must conform to state and local codes. Location Water Temperature Water Pressure Ice Machine Fitting Ice Making Water Inlet 35°F (1.6°C) Min. 90°F (32.2°C) Max. 3/8” Female Pipe Thread Water Cooled Condenser 35°F (1.6°C) Min. 90°F (32.2°C) Max. 1/2” Female Pipe Thread 1/2” (12.7 mm) min. inside diameter Ice Making Water Drain --- 20 psi (1.4 bar) Min. 80 psi (5.5 bar) Max.
Installation Instructions Section 2 Refrigeration System Installation QuietQube® Ice Machine S0600C IB620C S0850C IB820C S1000C IB1020C S1200C Remote Single Circuit Condenser CVD675 CVD885 S1870C CVD1085 CVD1185 CVD1285 CVD1485 CVD1486 CVD1885 S2170C CVD2085 S1470C *Line Set Suction Line Liquid Line RC 21/31/51 5/8 inch (15.9 mm) 3/8 inch (9.5 mm) RC 20/30/50 3/4 inch (19.1 mm) 1/2 inch (12.7 mm) RC 23/33/53 3/4 inch (19.1 mm) 5/8 inch (15.
Section 2 Installation Instructions Refrigeration Line Set Installation A. LINE SET LENGTH GENERAL 100 feet (30.5 m) Length: The maximum measured length the line set can be. The receiver is designed to hold a charge sufficient to operate the ice machine in ambient temperatures between -20°F (-28.9°C) and 130°F (54.4°C)*, with line set lengths of up to 100 feet (30.5 m). *CVD675/CVD1185/CVD2085 = -20°F to 120°F (-29°C to 49°C) CVD1486 = 50°F to 110°F (10°C to 43°C).
Installation Instructions Section 2 C. SUCTION LINE OIL TRAPS ! Caution Do not form unwanted traps in refrigeration lines. Never coil excess refrigeration tubing. 0 to 20 feet (0 to 6.1 m) Rise: The ice machine head section has one oil trap built in which allows for a maximum condenser rise of 20 feet (6.1 m) without additional traps in the suction line. 21 to 35 feet (6.4 to 10.7 m) Rise: The suction line requires an additional Oil Trap (“S” type) to be installed.
Section 2 Installation Instructions Connect The Line Set To The CVD Condensing Unit Step 4 Connecting the line set. To prevent oxidation of the copper, purge line set and condensing unit with dry nitrogen while brazing. ! Warning The condensing unit ships from the factory pressurized with a 50/50 mixture of nitrogen/helium. Bleed off pressure from both suction and liquid line access ports prior to cutting into refrigeration lines.
Installation Instructions Section 2 Step 5 Pressure Test and Evacuate The Line Set and CVD Condensing Unit Schrader valve core removal tools that allow for removal and installation of the valve cores without removing manifold gauge set hoses are recommended to decrease the evacuation time. Leave the line set shut off valves closed (front seated). Pressure test the line sets and CVD condensing unit with 150 psig of dry nitrogen.
Section 2 Installation Instructions Step 6 Open The Valves Prior To Starting The Ice Machine. A. Slowly backseat (open-turn counterclockwise) the suction line shut off valve. USE ALLEN WRENCH TO OPEN (TURN COUNTERCLOCKWISE) LIQUID AND SUCTION LINE SHUT OFF VALVES B. Slowly backseat (open-turn counterclockwise) the liquid line shut off valve. C. Slowly backseat (open-turn counterclockwise) the receiver service valve. NOTE: You will not hear refrigerant flow when the valves are opened.
Installation Instructions Section 2 Replace cap on receiver service valve and tighten. To prevent condensation the entire suction line including the shut-off valve must be insulated. All insulation must be airtight and sealed at both ends. The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 90% Relative Humidity. If higher humidity is expected, increase insulation thickness.
Section 2 Installation Instructions Suction Shut Off Valve Insulation The pre-formed suction shut-off valve insulation is located in the plastic bag taped to the water curtain. A. Verify valve and schrader caps are tightened to specifications (see Step 6). PRE-FORMED INSULATION TIGHTEN VALVE CAPS TO SPECIFICATIONS SV3084 B. Place insulation over schrader valve cap and left side of valve. Position the tab between the mounting bracket and rear panel. PLACE TAB BETWEEN VALVE BODY AND PANEL SV3085 C.
Installation Instructions Section 2 CVD CONDENSING UNIT ELECTRICAL DISCONNECT SUCTION LINE LIQUID LINE ELECTRICAL DISCONNECT ICE MACHINE HEAD SECTION SUCTION REFRIGERANT SHUT-OFF VALVE ELECTRICAL SUPPLY LIQUID REFRIGERANT SHUT-OFF VALVE BIN SV1759 Typical QuietQube® System Installation - S600C/S850C/S1000C/S1200C 2-28 Part Number 000002477 3/08
Section 2 Installation Instructions CVD CONDENSING UNIT ELECTRICAL DISCONNECT SUCTION LINE LIQUID LINE LIQUID REFRIGERANT SHUT-OFF VALVE SUCTION REFRIGERANT SHUT-OFF VALVE ICE MACHINE HEAD SECTION ELECTRICAL SUPPLY POTABLE WATER INLET ELECTRICAL DISCONNECT BIN SV1768c Typical QuietQube® System Installation - S1470C/S1870C/S2170C Part Number 000002477 3/08 2-29
Installation Instructions Section 2 CVD CONDENSING UNIT ELECTRICAL DISCONNECT LIQUID LINE ICE MACHINE HEAD SECTION SUCTION AND LIQUID REFRIGERANT SHUT-OFF VALVE LOCATED INSIDE SUCTION LINE ELECTRICAL CORD ENTRANCE POTABLE WATER INLET REFRIGERATION LINE SET SERVICE LOOP WATER DRAIN FITTING SV1759A Typical Ice/Beverage System Installation - IB600C/IB800C/IB1000C 2-30 Part Number 000002477 3/08
Section 2 Installation Instructions Electronic Bin Thermostat Instructions IB600C/IB800C/IB1000C Only POSITIONING CONTROL LOCATION 1. Remove water trough. 2. Refer to illustration: A. Loosen rear screw. B. Remove front screw & rotate probe/bracket. C. Re-install front screw & tighten. D. Tighten rear screw. Control Location 5. The control is preset and does not require programming FINAL POSITION A. LOOSEN REAR SCREW B. REMOVE FRONT SCREW & ROTATE PROBE/BRACKET.
Installation Instructions Section 2 Installation Checklist Is the Ice Machine level? Has the ice machine receiver service valve been opened 100%? Has all of the internal packing been removed? Does the condenser fan motor operate properly after start-up? Have all of the electrical and water connections been made? Have all the refrigeration fittings and joints been leak checked? Has the supply voltage been tested and checked against the rating on the nameplate? Is the line set routed properly? Is there pr
Section 2 Installation Instructions Before Starting the Ice Machine AuCS® Automatic Cleaning System All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment. To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator.
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Section 3 Ice Machine Operation Section 3 Ice Machine Operation Component Identification ICE MACHINE HEAD SECTION S600C/S850C/S1000C/S1200C EVAPORATOR DISTRIBUTION TUBE ICE/OFF/CLEAN SWITCH ICE THICKNESS PROBE WATER INLET VALVE (LOCATED IN REFRIGERATION COMPARTMENT) WATER LEVEL PROBE DUMP VALVE WATER CURTAIN WATER INLET LOCATION WATER PUMP WATER TROUGH SV3149 SV3150 S1470C/S1870C/S2170C ICE THICKNESS DISTRIBUTION TUBE AIR PROBE PUMP EVAPORATOR LEFT SIDE AIR PUMP SPLASH SHIELD TXV SENSING
Ice Machine Operation Section 3 IB0600C/IB0800C/IB1000C ELECTRICAL COMPARTMENT ELECTRICAL COMPARTMENT ICE/OFF/CLEAN TOGGLE SWITCH WATER DISTRIBUTION TUBE SHUT OFF VALVES RECEIVER SERVICE VALVE DISCHARGE LINE CHECK VALVE ICE THICKNESS PROBE WATER INLET VALVE LIQUID LINE DRYER DUMP VALVE WATER CURTAIN LIQUID LINE SOLENOID VALVE WATER TROUGH RECEIVERS 3-2 COOL VAPOR VALVE Part Number 000002477 3/08
Section 3 Ice Machine Operation CONDENSING UNITS CVD0675/CVD0875/CVD0885/CVD1085/ CVD1486 CVD1185/CVD1285/CVD1485 ACCESS VALVES CONDENSER FAN MOTOR AIR CONDENSER ELECTRICAL COMPARTMENT LIQUID LINE AND SUCTION LINE CONNECTION POINTS HEAD PRESSURE CONTROL VALVE ELECTRICAL COMPARTMENT HEAD PRESSURE CONTROL VALVE LIQUID LINE AND SUCTION LINE CONNECTION POINTS SUCTION ACCUMULATOR WATER REGULATING VALVE SUCTION ACCUMULATOR COMPRESSOR SV2085 WATER COOLED CONDENSER COMPRESSOR PT1382 CVD1885/CVD2085 A
Ice Machine Operation Section 3 Ice Making Sequence of Operation INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge Before the compressor starts, the water pump and water dump solenoid are energized for 45 seconds, to completely purge the ice machine of old water. This feature ensures that the ice making cycle starts with fresh water.
Section 3 Ice Machine Operation HARVEST SEQUENCE AUTOMATIC SHUT-OFF 5. Water Purge 7. Automatic Shut-Off The air compressor (when used) and the harvest valve(s) open at the beginning of the water purge to divert refrigerant gas into the evaporator. The water pump continues to run, and the water dump valve energizes for 45 seconds to purge the water in the sump trough. The water fill valve energizes for the last 15 seconds of the 45-second water purge.
Ice Machine Operation Section 3 Operational Checks ICE THICKNESS CHECK GENERAL After a harvest cycle, inspect the ice cubes in the ice storage bin. The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8" (3.2 mm). Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, a newly installed ice machine does not require any adjustment.
Section 3 Ice Machine Operation HARVEST SEQUENCE WATER PURGE The harvest sequence water purge adjustment may be used when the ice machine is hooked up to special water systems, such as a de-ionized water treatment system. ! Warning 45 second setting Disconnect electric power to the ice machine at the electrical disconnect before proceeding. Important The harvest sequence water purge is factory-set at 45 seconds.
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Section 4 Maintenance Section 4 Maintenance Interior Cleaning and Sanitizing GENERAL Step 3 Remove all ice from the bin/dispenser. Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. The ice machine must be taken apart for cleaning and sanitizing. Step 4 Place the toggle switch in the CLEAN position.
Maintenance Section 4 PARTS REMOVAL FOR CLEANING/SANITIZING S600C/S850C/S1000C/S1200C A. Remove the water curtain E. Remove the water level probe • Gently flex the curtain in the center and remove it from the right side. • Pull the water level probe straight down to disengage. • Slide the left pin out. • Lower the water level probe until the wiring connector is visible. • Disconnect the wire lead from the water level probe. • Remove the water level probe from the ice machine. B.
Section 4 Maintenance C. B. A. G. E. F. D.
Maintenance Section 4 S1470C/S1870C/S2170C A. Remove Splash Shields. • Grasp the top center of splash shields. • Lift up and then out. B. Remove ice thickness probe. • • Compress the hinge pin on the top of the ice thickness probe. Pivot the ice thickness probe to disengage one pin then the other. The ice thickness probe can be cleaned at this point without complete removal. If complete removal is desired, disconnect the ice thickness control wiring from the control board. C.
Section 4 Maintenance A. B. C. F. E. G. D.
Maintenance Section 4 IB620C/IB820C/IB1020C A. Remove the splash shield F. Remove the water distribution tube • Remove quarter turn connector from the right side of splash shield. • Remove the clamp from the vinyl water hose on the right side of the distribution tube. • Gently bow the center of the splash shield and lift up and forward to remove. • Loosen the two thumbscrews which secure the distribution tube.
Section 4 Maintenance F. C. B. D. G. H. A. E.
Maintenance Section 4 Step 7 Mix a solution of cleaner and warm water. Depending upon the amount of mineral buildup, a larger quantity of solution may be required. Use the ratio in the table below to mix enough solution to thoroughly clean all parts. Solution Type Cleaner Water 1 gal. (4 l) Mixed With 16 oz (500 ml) cleaner Step 8 Use 1/2 of the cleaner/water mixture to clean all components.
Section 4 Maintenance Step 16 The ice machine will stop after the sanitize cycle (approximately 35 minutes). Place the toggle switch in the OFF position and disconnect power to the ice machine. ! Warning Disconnect the electric power to the ice machine at the electric service switch box. Step 17 Refer to step 6 and disassemble components. After dissembling proceed to step 18. Step 18 Mix a solution of sanitizer and warm water. Solution Type Sanitizer Water 6 gal.
Maintenance Section 4 ADDITIONAL COMPONENT REMOVAL The following components may be removed for easier access in some installations or they may need to be removed and cleaned to correct an operational problem. Door Removal 1. Use a phillips screwdriver to loosen the two screws securing the left and right doors. Do not remove they are secured to prevent loss. 2. 30 Inch and 48 Inch Models: To remove right front door lift up and remove (22 inch ice machines have a single door, lift to remove entire door).
Section 4 Maintenance Water Dump Valve The water dump valve normally does not require removal for cleaning. To determine if removal is necessary: COIL SPRING 1. Set the toggle switch to ICE. 2. Verify the water trough fills with water at the beginning of the freeze cycle. 3. While the ice machine is in the freeze mode, check the water trough to determine if the dump valve is leaking. If there is no or little water in the water trough (during the freeze cycle) the dump valve is leaking.
Maintenance Water-Cooled Condenser and Water Regulating Valve CVD1486 Only Section 4 Cleaning the Condenser GENERAL Symptoms of restrictions in the condenser water circuit include: • Low ice production • High water consumption • High operating temperatures • High operating pressures If the ice machine is experiencing any of these symptoms, the water-cooled condenser and water regulating valve may require cleaning due to scale build-up.
Section 4 Maintenance Guardian This product can be used on models S600C/S850C/ S1000C/S1200C/S1470C/S1870C/S2170C - this product cannot be used on IB600C/IB800C/IB1000C due to space constraints. Slime is a leading cause of ice machine breakdowns and biological growth is a health concern. The Guardian system releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food zone of ice machines.
Maintenance Section 4 Removal from Service/Winterization CVD1486 WATER COOLED CONDENSING UNIT GENERAL 1. Perform steps 1-11 in previous column. Special precautions must be taken if the ice machine is to be removed from service for an extended period of time or exposed to ambient temperatures of 32°F (0°C) or below. 2. Disconnect the incoming water and drain lines from the water-cooled condenser. 3. Insert a large screwdriver between the bottom spring coils of the water regulating valve.
Section 5 Before Calling For Service Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Ice machine does not operate. Possible Cause No electrical power to the ice machine and/or condensing unit. High pressure cutout tripping. ICE/OFF/CLEAN toggle switch set improperly. Water curtain stuck open.
Before Calling For Service Problem Ice machine produces shallow or incomplete cubes, or the ice fill pattern on the evaporator is incomplete. Low ice capacity. Section 5 Possible Cause Ice thickness probe is out of adjustment. To Correct Adjust the ice thickness probe. (See Section 3) Water trough level is too high or too low. Check the water level probe for damage. (See Section 3) Water inlet valve filter screen is dirty. Remove the water inlet valve and clean the filter screen.
© 2007 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 000002477 3/08 Manitowoc Foodservice Group 2110 South 26th Street, P.O. Box 1720 Manitowoc, WI 54221-1720, USA Ph: 920-682-0161 Fax: 920-683-7589 Visit us online at: www.manitowocfsg.