AJ-64 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: AJ-64CE AJ-86CE AJ-100CE AJ-64CS AJ-86CGP AJ-100CGP AJ-86CS AJ-100CS AND ASSOCIATED OPTION PACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER October 9, 2009 P/N 7610-002-30-93 (Revision G) Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 Fax: (606) 523-9196 www.jacksonmsc.
MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.
STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P.
REVISION REVISION DATE MADE APPLICABLE BY ECN D 04-06-05 MAW 6999, 7217, 7212, 6685, 6964, E 02-02-06 MAW 7600, 7558 7572, 7634, 7428, 7554, 7463, 7367, 7193 7064 7259 7096 7006 7730 7743 7571 7475 7462 7789 DETAILS Updated drawings for limit switch actuators. Changed AJ-86 drain plumbing copper lengths. Added rack rail stabilizer kit. Replaced heater 04540-121-76-93 with 04540-002-29-82. Updated installation instructions. Added 3 instruction sheets for limit switches.
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-64CS AJ = AJ series of rack conveyors 64 = 64” wide machine 86 = 86” wide machine 100 = 100” wide machine CE = Electrically heated, hot water sanitizing machine CS = Steam heated, hot water sanitizing machine CGP = Gas heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual.
TABLE OF CONTENTS SECTION I. II. III. IV.
TABLE OF CONTENTS PARTS VI.
TABLE OF CONTENTS ELECTRICAL SCHEMATICS VII. VIII.
SECTION 1: SPECIFICATION INFORMATION 1
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS FLOWRATE (GPM): RACKS PER HOUR: AJ-64-86-100CE/CS/CGP AJ-64-86-100CE/CS/CGP 287 STEAM COIL TANK HEAT (CS MODELS ONLY): DISHES OR GLASSES PER HOUR: AJ-64-86-100CE/CS/CGP STEAM INLET PRESSURE (PSIG) STEAM CONNECTION NPT CONSUMPTION @ 15 PSIG (lbs/hr): AJ-64-86-100CS/CSL 7200 PREWASH TANK CAPACITY (GALLONS): AJ-86CE/CS/CGP AJ-100CE/CS/CGP 16 16 AJ-64-86-100CE/CS/CGP DRIVE MOTOR HP WASH MOTOR HP POWER RINSE MOTOR HP PREWASH MOTOR HP: AJ-
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-64CE MODELS AJ-86CE MODELS TYPICAL ELECTRICAL CIRCUIT 175 AMP 175 AMP VOLTS 208 230 PH 1 1 208 230 460 3 3 3 VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 139 A 128 A 208 230 460 3 3 3 60 60 60 82 A 76 A 38 A 110 AMP 100 AMP 50 AMP TYPICAL ELECTRICAL CIRCUIT 25 AMP 25 AMP VOLTS 208 230 PH 1 1 20 AMP 20 AMP 15 AMP 208 230 460 3 3 3 AJ-64CS MODELS HZ 60 60 TOTAL AMPS 145 A 134 A TYPICAL ELECTRICAL CIRCUIT 200 AMP 175 AMP 60 6
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS AJ-100CE MODELS D226 STEAM BOOSTER VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 148 A 136 A TYPICAL ELECTRICAL CIRCUIT 200 AMP 175 AMP 208 230 460 3 3 3 60 60 60 88 A 81 A 41 A 110 AMP 110 AMP 60 AMP ELECTRICAL REQUIREMENTS: VOLTAGE (V) FREQUENCY (HZ) PHASE AJ-100CGP MODELS VOLTS 208 230 PH 1 1 HZ 60 60 TOTAL AMPS 28 A 28 A 208 230 460 3 3 3 60 60 60 19 A 19 A 10 A TYPICAL ELECTRICAL CIRC
5 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
6 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet. 29 [737mm] 10 [254mm] Drive Unit 6041 [1528mm] 6221 [1588mm] 4 [102mm] 7521 [1915mm] 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 7 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open Left Side Drive Unit floor due to adjustable bullet feet.
8 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] Left Side Drive Unit [1588mm] 4 [102mm] H G K 10 [254mm] 29 [737mm] 1 [163mm] 62 J 1 [794mm] 314 1 [672mm] 262 36 [914mm] 1 [1530mm] 604 6221 7521 [1915mm] Drive Unit C 323 4 [833mm] Front View 621 [165mm] 16 [407mm] 35 [891mm] 5 [127mm] 34 [864mm] 21 [533mm] 25 [635mm] Right Side C 821 [218mm] D E 25 [635mm] Dish Clearance 7 [17
9 [15mm] Rear of Machine 1 2 A 6621 [1692mm] 1 [25mm] 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side Drive Unit Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet. M - 3/4" NPT 180°F water to dishmachine.
Rack Rail 10 [15mm] Rear of Machine 1 2 A [1692mm] 1 [25mm] 6621 84 [2134mm] With Doors Open AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 Left Side 1 [345mm] 132 3 234 [604mm] J J L H 43 [1092mm] F 29 [737mm] 10 [254mm] 1 [445mm] 172 L 4 [102mm] Drive Unit 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 11 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 1 [1666mm] 652 A 1 [1692mm] 662 1 [25mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit G F Minimum 14 [355mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 1 [1530mm] 604 A Front View 6 [152mm] B 323 4 [833mm] 1041 [260mm] C 14 [356mm] Minimum 10 [254mm] G F 21" [533 mm] 34 [8
12 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
13 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 1 [1692mm] 662 A 1 [1666mm] 652 84 [2134mm] With Doors Open M Drive Unit B Left Side 6 [152mm] L 7521 6221 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 221 [61mm] [1590mm] [1918mm] 4 [102mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] A Front View 6 [152mm] 521 [140mm] C 14 [356mm] Minimum 10 [254mm] M L 323 4 [833mm] B 102 [2591mm] Overall 31
14 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit M A L 4 [102mm] 8 [203mm] G J 621 [165mm] H K 2621 [673mm] 6 [155mm] 36 [914mm] 3141 [797mm] 6221 [1590mm] 6041 [1530mm] 7521 [1919mm] 10 [254mm] 29 [737mm] Drive Unit Front View 6 [152mm] M L 5334 [1365mm] B 102 [2589mm] Overall 1041 [261mm] C A 47 [1194mm] 43 [109
15 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6 [152mm] Drive Unit O N Left Side 6521 [1666mm] 1 [25mm] 6621 [1692mm] 84 [2134mm] With Doors Open 7521 6221 221 [61mm] 4 [102mm] 24 [609mm] 2321 [598mm] 4534 [1161mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash N Tub G 1221 [316mm] 323 4 [833mm] 10 [255mm] B 1041 [260mm] 1 [264mm] 102 Front View 6 [152mm] C A F 1 [442mm] 172 E D
16 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open [159mm] [110mm] Left Side L K F H F 29 [737mm] 1721 [445mm] L 4 [102mm] 8 [203mm] Drive Unit 4" (102 mm) wide x 16" (406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Rack Rail 17 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 6 [152mm] Drive Unit G F Left Side 1 [1692mm] 662 1 [1666mm] 652 1 [25mm] 84 [2134mm] With Doors Open Table Minimum 14 [355mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 6041 [1529mm] 4 [102mm] 24 [609mm] 2321 [598mm] 5934 [1519mm] 36 [914mm] Prewash 8 [203mm] 3/4" [19 mm] Table Turndown Flange 3/4" Max 21" [533 mm] Front View 6
18 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 6621 [1692mm] 1 [25mm] 3 [79mm] 84 [2134mm] With Doors Open Drive Unit G Left Side 6 [152mm] A F Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
Rack Rail 19 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 1 [25mm] 6 [152mm] Drive Unit M L Left Side 1 [1692mm] 662 1 [1666mm] 652 84 [2134mm] With Doors Open 4 [102mm] 6221 [1590mm] 24 [609mm] 2321 [598mm] 5934 [1519mm] 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash C A Front View 6 [152mm] 101 [267mm] 2 14 [356mm] Minimum 10 [254mm] M L 4" (102 mm) wide x 16" (406 mm) long cutout in Ve
Recommended Table Fabrication 20 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 [1692mm] 1 [25mm] 3 [79mm] 6621 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit M A L 6041 G J K 6 [152mm] 621 [165mm] H 8 [203mm] 4 [102mm] 36 [914mm] 3141 [797mm] 2621 [673mm] [1530mm] 6221 [1590mm] 7521 [1919mm] B Front View M 6 [152mm] 1 [1707mm] 674 1041 [261mm] C A 47 [1194mm] 43 [1092mm] 10 [254mm] 29 [737m
Rack Rail Table Recommended Table Fabrication Note: Tub Will Accept a Table Flange Up to 24 7/8" [632 mm] 1634 [425mm] 21 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 A 1 [25mm] 6 [152mm] Drive Unit O N Left Side 1 [1692mm] 662 1 [1666mm] 652 29 [737mm] Scrap Trough Drive Unit 10" High Table Backsplash 6041 [1529mm] 4 [102mm] 7521 [1918mm] 6221 [1590mm] 24 [609mm] 2321 [598mm] A G 1221 [316mm] 323 4 [833mm] 1
22 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: 09-29-2007 [15mm] Rear of Machine 1 2 [1692mm] 1 [25mm] 3 [79mm] 6621 84 [2134mm] With Doors Open Left Side 6 [152mm] Drive Unit O A N Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” MINIMUM DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE. WALL OF SIDE LOADER 4 1/2” MINIMUM 25” DISHWASHER 5” 1/2” SECTION “A-A” 12 1/2” CONVEYOR DISHMACHINE 20 3/4” OPENING SPLASH SHIELD A 1” *8” A 1 1/2” TABLE ROLL VENT CONNECTION OPENING **23” CONVEYOR DISHWASHER LENGTH CENTER-LINE DISHMACHINE 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAKAGE WALL OF SIDE LOADER 1/2” 25” DISHWASHER 5” SECTION “A-A” 4 1/2” MINIMUM 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION OPENING 1 1/2” TABLE ROLL SPLASH SHIELD **23” 20 3/4” OPENING A CONVEYOR DISHMACHINE LENGTH CONVEYOR DISHMACHINE A *8” 1” 14 1/2” 1 1/2” DRAIN.
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER INSTALLATION DIMENSIONS 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-64 AJ-86 AJ-100 95” 117” 131” (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-64 AJ-86 AJ-100 102” 124” 138” NOTE: ALL DIMENSIONS ARE TYPICAL. 10” 4” 34” 23” or 30” Depending on the width of the sideoloader. Refer to chart above.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43” 43 11” 11 14” 14 44” 24” 24 NOTE: All dimensions are in inches and are for reference only.
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS Steam Booster Piping - Double Tank Machine AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 27
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” mm) 18" (457 6" (1526”mm) 301/ 2"30-1/2” (775 mm) 24” mm) 24" (610 OUTLET 3/4" NPT Coupling for Temperature/Pressure Relief Valve 18” 7 7/8" 7-7/8” (200 mm) 21/4 3311//44" (83 mm) 12” INLET 2” Electical connection from side or below 34 6” mm) 6" (152 / " NPT Nipple SIDE VIEW REAR VIEW 36" (914 mm) 36” PMG-200 20-3/4” Alternate TPRV Location Electrical 25-1/8” Gas Wate
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 29
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMACHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting.
