Owner`s manual

ManualsBrandsMandalay ManualsAutomotive38A 2004

Summary of content (94 pages)

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TABLE OF CONTENTS LIMITED WARRANTY 1-1 WHAT IS COVERED . . . . . . . . . . . . . . . . . . . . . . HOW TO GET SERVICE . . . . . . . . . . . . . . . . . . . . WHAT IS NOT COVERED . . . . . . . . . . . . . . . . . . . LIMITATIONS AND DISCLAIMER OF IMPLIED WARRANTIES LEGAL REMEDIES AND ARBITRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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CARE & MAINTENANCE GENERAL INFORMATION . . . . . . . . . . . . . . FIBERGLASS SIDEWALLS . . . . . . . . . . . . . . SEALS & ADHESIVES . . . . . . . . . . . . . . . . EXTRUSIONS & ALUMINUM SURFACES . . . . . . WINDOWS & DOORS. . . . . . . . . . . . . . . . . FRAME . . . . . . . . . . . . . . . . . . . . . . . . TIRES . . . . . . . . . . . . . . . . . . . . . . . . . ROOF . . . . . . . . . . . . . . . . . . . . . . . . . TV ANTENNA . . . . . . . . . . . . . . . . . . . . . EXTERIOR LIGHTS . . . . . . . . . .
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AUTOMOTIVE OPERATIONS & PROCEDURES 6-1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 NEW VEHICLE BREAK IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 BRAKES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 WHEEL & TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 DAMAGED OR FLAT TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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EXTERIOR OPERATIONS ENTRY DOOR . . . . . . . . . . POWER STEP . . . . . . . . . . STORAGE. . . . . . . . . . . . . LADDER & ROOFTOP STORAGE AWNINGS . . . . . . . . . . . . . GENERATOR SLIDE . . . . . . . GENERATOR SAFETY . . . . . . RALLY KIT COMPARTMENT . . . 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LP GAS SYSTEM GENERAL INFORMATION . . . . . . . . . . . . FILLING THE LP GAS TANK . . . . . . . . . . . LP GAS REGULATOR . . . . . . . . . . . . . . . REGULATOR FREEZE-UP . . . . . . . . . . . . OTHER COLD WEATHER FACTORS. . . . . . . HOSES, PIPES, TUBES AND FITTINGS . . . . . CHECKING THE LP GAS SYSTEM FOR LEAKS . ABOUT YOUR LP GAS DETECTOR . . . . . . . LP GAS SAFETY PRECAUTIONS. . . . . . . . . 11-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MANDALAY LIMITED WARRANTY WHAT IS COVERED Mandalay The Mandalay, by Four Winds International Corporation (hereafter “Mandalay”), warranty covers this recreational vehicle (hereafter “RV”), when used only for recreational travel and camping, for three (3) years, or the first thirty six thousand (36,000) miles of use.
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If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of the RV, you must, to the extent permitted by law, notify Mandalay directly, in writing, of the unsuccessful repair of the alleged defect so that Mandalay can become directly involved in making sure that you are provided service pursuant to the terms of this limited warranty.
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LIMITATIONS AND DISCLAIMER OF IMPLIED WARRANTIES The following limitations and disclaimers apply to the original purchaser of the RV, any person to whom the RV is transferred and any person who is an intended or unintended user or beneficiary of the RV.
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Customer Care Roadside Assistance Plan A special peace-of-mind roadside assistance plan is provided free of charge by Mandalay for the first year of ownership. (Rental and lease back vehicles are excluded from this program.) Some companies will tell you customer satisfaction is a nine to five job… We know better! When you take delivery of your new Mandalay RV it’s just the beginning of our exclusive around the clock Customer Care Roadside Assistance Program.
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-TOLL FREE NATIONWIDE SERVICE APPOINTMENT ASSISTANCE A “no-hassle” way of arranging a service appointment when and where you travel. We make an appointment for you; give you directions and the time that fits your schedule best. Want an appointment in a town you’ll be visiting next week? We’re just a phone call away! - SERVICE ASSISTANCE Over 6,800 qualified service agencies throughout North America. A simple phone call gives you expert direction on where the closest qualified service agency is located.
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SERIAL NUMBERS FOR OWNERS REFERENCE Motorhome Serial Number Motorhome Federal Vehicle Identification Number (VIN) Door Key Number Range Model & Serial Number Microwave Model & Serial Number Refrigerator Model & Serial Number Generator Model & Serial Number Roof Air Conditioner(s) Model & Serial Number Inverter Model & Serial Number Misc. Misc. Misc. Misc. Misc. Mandalay recommends the customer records the information for future reference.
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OWNER’S PERSONAL PROPERTY RECORD ITEM Mandalay SERIAL NUMBER VALUE 1-7
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OWNER’S INSURANCE INFORMATION COMPANY: POLICY #: AGENT’S NAME & ADDRESS: BUSINESS PHONE #: EMERGENCY PHONE #: RENEWAL DATE(S): NOTES: 1-8 Mandalay
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INTRODUCTION Mandalay It’s exciting taking ownership of a new purchase as substantial and full of nearly unlimited possibilities for the future as a motorhome. Thank you for choosing a Mandalay product. We take your choice seriously. That’s why we’ve engineered this vehicle to meet and, in many cases, exceed federal and state regulations and requirements for vehicles of this type.
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SOME OF THE PRODUCTS SHOWN IN THIS MANUAL MAY BE OPTIONAL EQUIPMENT NOT INCLUDED OR AVAILABLE WITH YOUR RV. ANY SPECIAL EQUIPMENT, MODIFICATIONS, OR ADDITIONS MADE BY OR AT THE REQUEST OF THE CUSTOMER, OR ANY SUBSEQUENT OWNER, WHETHER MADE AT THE FACTORY OR IN THE FIELD, ARE NOT COVERED IN THIS MANUAL. WE RESERVE THE RIGHT TO CHANGE THE CONSTRUCTION OR MATERIAL OF ANY PARTS AT ANY TIME WITHOUT INCURRING THE OBLIGATION TO INSTALL SUCH CHANGES ON DELIVERED UNITS.
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Mandalay TRAVEL PREPARATION Like any vacation trip, pre-planning will pay big dividends. A checklist is often helpful. In addition to routine trip preparations such as having newspaper delivery stopped and mail held at the post office, there are now more vehicle-related preparations than there were with the old family car. CHASSIS CHECKS As with any vehicle, the RVer needs to check the automotive systems prior to a trip.
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RV System Check: As an RVer you now have the added responsibility to prepare the living quarters for a trip. Preparations include: • Filling fresh water tank. In winter make sure that system is freeze protected. • Check list of food, utensils and clothing needs. • Check storage of all items, making sure that everything is secured and that heavy items are stored low so they don’t fall. • Check operation of stove and refrigerator.
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FIRST SHORT TRIPS After becoming familiar with the vehicle’s systems and going through test runs on items such as Liquid Petroleum Gas (LPG), it is time to take one or two short test trips, including spending the night at a campground not too distant from your home….. you might want to go back and get something you forgot or didn’t know you needed. These short trips could be considered “shake down cruises” or “familiarization flights”.
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3-4 Mandalay
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CARE AND MAINTENANCE Mandalay GENERAL INFORMATION Periodic maintenance and cleaning of your recreational vehicle is necessary to retain the dependability, safety, and appearance that will provide you with many miles of trouble free operation, as well as protecting your investment. Make sure to read and follow all the maintenance tips and schedules that appear in this manual.
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Driving • Avoid gravel roads. • Anti-freeze, gasoline, or window solvent spilled on painted surfaces should be rinsed off with water immediately. • Rinse off bugs and bird droppings daily with water. Any exterior finish will deteriorate with time. Dulling and fading can be increased by prolonged exposure to extreme sunlight, air pollutants, and excessive moisture. Surface weathering of fiberglass will not diminish structural integrity.
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EXTRUSIONS AND ALUMINUM SURFACES Clean and wax all extrusions when waxing the RV sidewalls, to help avoid surface pitting. Special aluminum cleaners are available to restore the original luster to aluminum surfaces. Make sure to follow the instructions for use as outlined on the product package. Chrome surfaces can be restored with special chrome polish if regular cleaning methods are not successful. Again, make sure to follow product instructions for use.
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ROOF Inspection of roof components at least twice a year is very important to make sure seals are not cracked or worn. Proper maintenance of seals is necessary to keep moisture from entering and causing severe damage such as rot, mold, or mildew. If you encounter drying, cracked, or weathered seals, make sure to reseal as necessary. Check with your dealer for the type of caulking required for roofs and correct methods of resealing. Special sealers are also required for the skylights.
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EXTERIOR LIGHTS Make sure to check the operation of all exterior lights often. Check identification, clearance, turn signal, brake, and backup lights to make sure they are working correctly. Replace burnt out bulbs as soon as possible. APPLIANCES, SINKS AND COUNTERTOPS Clean with hot soapy water or a good liquid cleaner. Avoid using abrasive cleaners. Never use steel wool on stainless steel, since the steel particles left in the sink can rust and become unsightly.
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ELECTRICAL SYSTEM The electrical system requires minimal maintenance under normal circumstances. Most electrical maintenance in the recreational vehicle involves the chassis and auxiliary batteries. Keeping the batteries properly maintained will help to eliminate many frustrating electrical problems. Make sure to refer to the index for the location of electrical and battery maintenance information elsewhere in this manual.
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WINTER PRECAUTIONS SPECIAL TIPS FOR WINTER USE Water Systems – If the fresh water storage tank is located inside the coach, the normal heating of the coach during cold weather should be enough to insure its not freezing. In severe cold weather (40°F or Lower) however, it is wise to monitor the water temperature in the tank, and take appropriate steps to drain and winterize if necessary.
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STORAGE PREPARATION When storing the recreational vehicle for the winter (or other extreme conditions), certain precautions need to be made to protect it until you open it again for use. Make sure to talk with your local dealer concerning any special requirements for storage in your particular geographic area. The following steps are general, and your dealer can help you choose those that are most appropriate for your needs. 1. Make sure to park the recreational vehicle on a level surface. 2.
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PERIODIC MAINTENANCE CHART ITEM Ea. Ea.
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4-10 Mandalay
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IDENTIFICATION AND SAFETY Mandalay REPORTING SAFETY DEFECTS The following note is added as a requirement of the National Highway Traffic Safety Administration (NHTSA): If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying the manufacturer.
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MANUFACTURER’S WARRANTIES The following list of components has been compiled to help you know which products on your RV may have their own warranties. If you have any of these components on your RV, be sure to check your literature supplied by the manufacturer to see if they require that you register your purchase with them to validate their warranty. We recommend that you send the various warranty registration cards immediately before any time constraints on registration expire.
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SAFETY REGULATIONS FOR LP GAS SYSTEMS AND APPLIANCES The following warnings are posted throughout your RV to provide information on LP gas safety. They have been installed not only because of the requirement to do so, but also as a constant reminder to occupants of the RV to exercise proper caution when using or being around LP gas appliances and equipment. We are listing them here so you may study them and make sure that you and your family understand and follow them.
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! • • • • • • WARNING: IF YOU SMELL GAS. Extinguish any open flames, pilot lights, and all smoking materials. DO NOT touch electrical switches Shut off the gas supply at the tank valve (s) or gas supply connection. Open doors and other ventilation openings. ( DO NOT USE THE RANGE HOOD ) Leave the area until the odor clears. Have the system checked and leakage source corrected before using again. LP gas regulators must always be installed with the diaphragm vent facing downward.
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If a fire does start, make sure to follow the basic rules of safety: 1. Have everyone evacuate the RV as quickly as possible 2. After everyone is clear, check the fire to see if you can attempt to put it out. If it is large, or the fire is fuel fed, get clear of the RV and have the fire department handle the emergency. 3. DO NOT attempt to use water to put out the fire. Water can spread some types of fire, and electrocution is possible with an electrical fire.
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CARBON MONOXIDE DETECTOR OPERATING YOUR DETECTOR See the instructions sheet which came with your detector for complete information. Operating your CO Detector is easy. Once power is supplied, the detector will run through a warm-up and self-check cycle for ten minutes before beginning to monitor for CO gas.
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CARBON MONOXIDE SAFETY PRECAUTIONS ! ! WARNING: Exhaust gas is deadly! It contains carbon monoxide, a poisonous gas that can cause unconsciousness and death. It is an odorless, colorless, and tasteless gas formed during combustion of fuel in either the motorhome or generator engines. WARNING: Never sleep while the engine is running. It is impossible to know if you are being affected by carbon monoxide gas while asleep. Be aware of carbon monoxide poisoning and its symptoms: 1. Dizziness 2.
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SEAT BELTS ! WARNING: All motorhome occupants should wear their seat belts for maximum protection in the event of a collision. For young children, infant and child restraints should be obtained and used in accordance with the instructions provided for, by the manufacturer of the restraint. In some areas, seat belt and/or child restraint use is required by law. ! WARNING: The sleeping accommodations in this vehicle are designed for occupancy only while the vehicle is NOT in motion.
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EGRESS EXIT WINDOW An egress window is designated for use as an exit in the case of an emergency. Inside the motorhome the egress window is easily identified by the red locking handle. It is also marked as an “EXIT”. The glass slider in the egress window operates the same as all other windows; • To open the egress window, lift the red handle and push outward on the window. • To close the egress window, pull the window closed and lower the handles to lock window in place.
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5-10 Mandalay
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AUTOMOTIVE OPERATIONS AND PROCEDURES Mandalay GENERAL INFORMATION The chassis is the foundation and heart of your motorhome. With proper care and maintenance, it will provide years of service, and many miles of enjoyable travel. You as the owner are the key to keeping your vehicle in good operating condition, as well as being responsible for taking the proper precautions when attempting any repair or maintenance activities.
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DAMAGED OR FLAT TIRES ! CAUTION: When replacing a tire, make sure to replace it with a tire of the same size and specifications. If you notice damage to a tire such as a bulge, uneven wear, or damage by a foreign object or the road, have it inspected and repaired or replaced as needed. Remember that tires should be taken to an authorized tire repair facility. If you experience a flat tire on your RV, it is recommended that you have qualified personnel with the proper equipment handle the problem.
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FRONT SUSPENSION AND ALIGNMENT Maintaining proper alignment will result in increased steering ease and stability of the motorhome. Because of this, tires and suspension will last longer and fuel economy will be increased. Many times, problems with tires can be traced back to poor maintenance which will cause mechanical failures in the motorhome.
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PROPER LOADING AND WEIGHT DISTRIBUTION Your RV has been designed to carry loads within specified limits. Exceeding these limits will greatly affect the handling of the RV. These limitations are defined in three ways: 1. 2. 3. Gross Vehicle Weight Rating (GVWR) – Maximum permissible weight of this motorhome. The GVWR is equal to or greater than the sum of the Unloaded Vehicle Weight plus the Net Carrying Capacity.
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WEIGHT INFORMATION LABEL A WEIGHT INFORMATION LABEL, similar to the following diagram, has been placed inside a wardrobe closet in your motorhome. These weights are based on calculations involving similar vehicles as yours and will not be the exact weight of your vehicle. You will need to weigh your vehicle to determine the exact weights and carrying capacities of your vehicle.
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COMPUTING YOUR LOAD AND LOAD DISTRIBUTION Always give careful consideration when loading your RV so that items will be evenly distributed. Not only will the RV handle and ride better, but you will have reduced tire wear and increased fuel economy. This will insure that you have not overloaded one side or the other, affecting RV handling. DO NOT store heavy items near the front or rear ends of the RV.
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DRIVING Now that you have determined your vehicle’s weight and balance you are ready to pull out on the open road. The RV is equipped with more than adequate brakes; however, the stopping distance may be much greater than your automobile. Keep this in mind at all times and be alert to changing road conditions. It would be helpful to take your RV out to a stadium parking lot and spend some time getting the feel of the wider and longer vehicle.
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TRAILER TOWING ! The motorhome fully loaded and the trailer, or towed vehicle, must not exceed the motorhome chassis’ Gross Combination Weight Rating (GCWR). Do not exceed the vehicle’s Gross Combined Weight Rating (GCWR) or the hitch rating. The tongue weight, the weight pushing down on the hitch, must not exceed 10% of the hitch capacity. A separate functioning brake system is required for any towed vehicle or trailer weighing more than 1000 lbs (450 KG) when fully loaded.
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TOWING PROCEDURES ! WARNING: In case the motorhome requires towing, ensure all precautions above are followed. The drive shaft must be disconnected and the mud flap may need removed. The manufacturer WILL NOT cover damage to the motorhome caused by a towing company. ! WARNING: Never tow the motorhome at a speed greater than 50 mph. Never allow anyone to ride in the motorhome while it is being towed.
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• It may be necessary to disconnect the drive shaft, or use a dolly under the rear wheels. If the rear wheels will not rotate, it will be necessary to place the rear wheels on a heavy duty dolly, and tow from the front. Make sure that there is nothing loose or jutting out from the motorhome which could be a safety hazard while towing. EMERGENCY STOPPING If an emergency ever requires you to be stopped, be sure to follow these guidelines: 1. 2.
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CHASSIS FUNCTIONS Mandalay DASH CONTROLS You should thoroughly familiarize yourself with the various controls, instruments, and indicators available to you in your motorhome. Performance and safety can be enhanced by the driver who fully understands each one, and how to use them. IMPORTANT: The chassis owner’s manual furnished with your motorhome has complete information for operating and maintaining chassis functions.
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DASH HEATER/AIR CONDITIONER ! WARNING: The air conditioning system contains refrigerant 134a under high pressure and should be serviced by qualified personnel only. Improper service methods could cause serious personal injury. Your new motorhome has been equipped with the industry’s highest performance integrated heating/air conditioning system. While this system is much more powerful than those used in passenger cars, it is, none the less, not capable of heating and cooling the entire motorhome.
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AIR DISTRIBUTION – MODE CONTROL To achieve the maximum comfort in your motorhome, the air must be directed where it is needed. The mode switch (right of center) gives the driver the ability to select where the air will flow. MAX A/C Air is drawn from the passenger compartment (Recirculated Air) and discharged through the dash louvers. These louvers can be adjusted for maximum comfort. A/C Outside air (Fresh Air) is drawn into the system and discharged through the dash louvers.
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FAN SWITCH ! WARNING: Do not remove the protective cage from the fan. Do not allow anyone to place fingers or other objects into the protective cages. The fan switch turns the power on or off to the optional overhead defroster fans. Each fan can be operated separately with individual switches on each fan if this switch is in the ON position. ACCESSORY SWITCH This switch is placed in the dash as a convenience for the owner who wishes to install additional 12 volt functions to the vehicle.
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GENERATOR REMOTE SWITCH AND HOUR METER The generator remote switch and hour meter, located on the dash panel, control the remote ON/OFF operation of the generator. Make sure to read all information on generator operation elsewhere in the owner’s manual. CIGARETTE LIGHTER To use the lighter, press in all the way and let go. It will pop out by itself when it is ready. NOTE: Do not hold a cigarette lighter in with your hand while it is heating.
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7-6 Mandalay
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EXTERIOR OPERATIONS Mandalay Your new RV from Mandalay offers virtually all the comforts of home while out on the road. These systems are of the most modern design available, just as the similar systems in your home, however, the RV systems may be of different design, and construction than those found in your home. The following instructions are for items that your RV has to offer you.
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POWER STEP ! WARNING: Make sure before exiting the vehicle, that the step is activated and/or extended. Because of the height of the RV, you may accidentally slip or fall if attempting to exit without use of the step. If the step will not operate, use extra care when exiting. Never activate the step when someone is using it, and be sure to keep hands, feet, children, and pets away from the mechanism when activated.
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LADDER AND ROOFTOP STORAGE The ladder located on the rear of the RV is used to gain access to the roof to perform maintenance on the roof mounted items. Make sure before climbing the ladder, that your shoes are not slippery and that there is no ice or other slippery substance on the ladder. ! WARNING: DO NOT climb on or walk on roof when it is wet. The roof could be very slippery, and cause you to slip and fall causing serious injury.
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GENERATOR SAFETY There are several warnings and precautions that should be observed when using the generator. MAKE SURE to read all warnings and cautions in the generator operator’s manual before operating or attempting repairs on the generator. 1. Never store anything in the generator compartment. Always keep compartment clean and dry. 2. Review the safety precautions for fuel and exhaust fumes elsewhere in this manual. 3. DO NOT operate the generator while sleeping.
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RALLY KIT COMPARTMENT Your rally kit compartment has many different functions that will be used during your travels. For your convenience we have located most of the external accessories in one easy to use compartment. In this compartment you will find your power cord, water fill, termination valves, telephone and cable hook up, low point drain, exterior shower, and other personal hygiene items. 8 9 5 1 2 3 4 7 6 17 10 18 11 16 15 14 13 12 1. 2. 3. 4. 5. 6.
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10. 12 volt Compartment Light - Manual ON/OFF light that provides light to service bay. 11. 50 Amp Shore Cord Access Hatch - Allows service bay door to completely shut when connected to 50 amp service. 12. Gray Tank Dump Valve - Pull T-handle to dump waste water from the gray tank. 13. Sewer Hose access Hatch - When dumping, run sewer hose through access hatch. 14. Sewer Hose Hook-up - Attach sewer hose to this fitting to assist with drainage. 15.
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WATER AND DRAINAGE Mandalay GENERAL INFORMATION Your new RV plumbing system has the dual ability to be self-contained with onboard storage, or use facilities provided by an external pressurized source. In either case, the components of the system operate like those in your home. Components of the plumbing system consist of strong, lightweight, corrosion-resistance materials that provide long life, and easy cleaning.
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WATER PUMP The self contained water system is a demand only system. This means the system must be pressurized. A self-priming 12volt DC pump is provided to handle this function. This means that the water pump will run whenever there is a need for water. If the pump runs when all faucets are closed, there may be a leak in the system. If this happens turn the pump off, and have the systems checked by a qualified service center. 1. 2. 3. 4. 5.
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MONITOR PANEL The monitor panel allows you to quickly check the levels in the fresh water and waste water tanks. Electrical sensors at various points on the tanks send signals to the monitor panel. To check fluid levels, press and hold the test switch designated for the tanks, and read the level indicators on the panel. The indicator is proportioned in quarters with each light being lit up to the level that the tank contains.
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Common Field Problems 1. 2. 3. 4. Inaccurate holding tank level readings Some or all holding tank level lights not coming on Some or all holding tank level lights continuously on LP gas levels not reading properly Inaccurate Holding Tank Level Readings The accuracy of two wire holding tank monitoring systems can be adversely affected by dirty tanks, unusual mineral content in the water, or improper holding tank probe location.
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HOLDING TANKS Both holding tanks are located under the bathroom area. The drain valves are located in the rally kit compartment on the driver side of the RV. Each tank has a separate drain line and dump valve, which permits dumping tanks individually or together. Each tank should be emptied often at a dump station designated for this purpose. Most national, state, and private campgrounds have dumping facilities. Many have hookups on the campsite, while some have portable dump collectors.
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The following guidelines will help to ensure trouble free operation: 1. Never put anything in the blank water tank other than toilet paper specifically for RV systems. 2. Do not put automotive antifreeze, household toilet cleaners or drain cleaners, or any solid material into the waste water system. 3. Always use chemicals in the black water system that are made especially for this purpose. 4. When cleaning components of the waste water system, use cleaners made for RV systems. 5.
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TOILET The Thetford toilet installed in your recreational vehicle is connected to the pressurized fresh water system. There are two flush modes available, controlled by the mode selector switch located at the back of the toilet. Up is user control/water saver mode and down is residential mode. For residential mode touch the large button once and walk away. For user control mode hold down large button for as long as you’d like to flush.
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WATER SYSTEM, MAINTENANCE & TROUBLESHOOTING As with any mechanical system, your plumbing is subject to the development of problems. Most of these problems can be greatly reduced if not altogether eliminated by following a schedule of planned inspections and maintenance. Neglect of proper maintenance procedures is the usual cause of most water system problems. Road vibrations and shocks, as well as excessive pressure from some city water sources are the main physical causes of water system damage.
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ELECTRICAL SYSTEM Mandalay GENERAL INFORMATION The electrical power supply provided for the RV is a dual system, operating with 110 volt AC and/or 12 volt DC. The 110 volt power may be provided by either connecting the RV to an outside power source when parked, or by use of a RV generator. When the 110 volt system is operational, power also passes through a system inverter, allowing the full use of all 12 volt functions in the RV.
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CIRCUIT BREAKERS The 110 volt system is protected by circuit breakers which automatically shut the circuit off if the circuit load is too heavy, or a short circuit occurs. If a circuit breaker has been tripped, do not reset the breaker until the cause of the problem is identified and corrected. The generator also has one or two circuit breakers, and a DC fuse on the generator control panel. If an interruption in generator operations occurs, check to see if any of these have been tripped.
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POWER INVERTER The inverter converts 12 volt electrical current from the coach batteries into 110 volt electrical current when an exterior power source such as, shore power or the generator, are not available for use. The inverter will supply power at a 110 volt level until the coach batteries are completely discharged or another power source becomes available. The inverter creates heat while running and needs plenty of ventilation to run properly. Do not store items on or around the inverter.
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BATTERY DISCONNECT SWITCHES The battery disconnect switches allow you to easily disconnect the coach and chassis batteries from electrical circuits, preventing unwanted discharge during short periods of non-use. For long periods of non-use: Walk through the RV and manually shut off all 12 volt powered items by their independent power switch, then turn the coach and chassis disconnect switches to the off position. The coach switch is mounted in an overhead cabinet above the passenger seat.
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BATTERY MAINTENANCE The batteries for your motorhome are located on the driver side in a rear storage compartment designated for the batteries. This compartment is sealed and ventilated for the proper storage of batteries. It is important to make sure that the batteries are kept charged. Take time to turn off all lights or other 12 volt functions when not in use. Connect the RV to a 110 volt power supply when possible, instead of draining the batteries.
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BATTERY SAFETY ALWAYS WEAR SAFETY GLASSES WHEN WORKING WITH BATTERIES ! ! WARNING: BATTERIES CAN EXPLODE! Do not smoke or expose any battery to electric sparks or flame. Batteries when charging or discharging generate hydrogen. Hydrogen and air is a very explosive mixture. ! WARNING: Before doing ANY work on electrical systems, disconnect battery cable and the 110 volt power cord. Do not reconnect the cables until all work has been completed.
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AUTOMOTIVE 12 VOLT SYSTEM The primary point to keep in mind about the unit’s 12V system is that the automotive chassis alternator supplies power to both the automotive systems as well as any coach battery and directly to the RV living quarters while the vehicle’s motor is running. Thus, of primary concern to you is the condition of the vehicle’s electrical system and especially the alternator.
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10-8 Mandalay
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LP GAS SYSTEM ! Mandalay WARNING: LP-Gas is highly volatile and extremely explosive. Do not use matches or a flame to test for leaks. Use only approved LP-Gas leak testing solution for leak detection. Unapproved solutions can damage copper tubing and brass fittings. Never attempt to adjust LP-Gas regulators. Only qualified personnel should perform any maintenance or repair to the LP-Gas system.
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FILLING THE LP GAS TANK 1. 2. 3. 4. 5. 6. 7. Before entering the LP gas bulk plant or service station, make sure all pilot lights are extinguished. Shut off gas to all appliances by closing the LP gas main shut off valve. Extinguish open flames and smoking materials. Never remove the LP gas tank from the motorhome. Always drive the motorhome to the gas supplier to fill. Have the supplier connect the fill nozzle to your tank fill connection.
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LP GAS REGULATOR The regulator reduces the pressure of the LP gas vapor from the pressure in the tank, to the pressure required for use at the appliances. This reduction in pressure is performed by a two-stage regulator. Two regulators are used in the same body to reduce the pressure of the LP gas in the tank for use by the appliances in the recreational vehicle. The regulator seldom requires service, but it should always be protected from the elements and extremes of hot and cold.
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REGULATOR FREEZE-UP The term regulator freeze-up is a misleading one. Regulators and LP gas do not freeze. However, the moisture that can be contained in the gas will freeze as the gas expands and cools passing through the regulator. This freezing of the moisture in the gas can build up and partially or totally block the passage of the gas through the regulator. Freezing can also occur when outside temperatures are low enough to contribute to the freezing of the moisture in the gas.
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HOSES, PIPES, TUBES AND FITTINGS The hoses, pipes, tubes, and fittings used in your LP system are designed to withstand pressures far exceeding those of the LP system. However, because environment and time can both contribute to the deterioration of these components, they must be inspected for wear at regular intervals. Be sure to inspect the hose before each season and when having the tank refilled. Look for signs of deterioration such as cracks or loss of flexibility.
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This test procedure should be repeated every week or every time the coach is taken on a trip, whichever occurs first. Call (800) 521-5228 If you have any questions about your C.C.I. LP Gas Detector * One method of simulating gas is to use a butane lighter (i.e.: BIC). DO NOT rotate the flint wheel. Just press on the gas release button and point the exit nozzle into the gas sensing area below the green light of the detector. CHECKING THE LP GAS SYSTEM FOR LEAKS Road vibration can loosen LP gas fittings.
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Your gas detector is powered by your RV battery and/or your inverter. It draws less current than drawn by one instrument panel lamp. Your detector will operate to detect gas until your battery is drained down to 10 volts. (Your low battery condition is 10.4 volts.) If the power source (battery and/or inverter) is disconnected, or if the power is otherwise interrupted, the detector will not operate. Your Gas Detector has a self check circuit which runs at all times when the detector is powered.
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LP GAS SAFETY PRECAUTIONS IF YOU SMELL GAS: 1. Extinguish any open flames, pilot lights and all smoking materials. 2. DO NOT touch any electrical switches. 3. Shut off the gas supply at the tank valve(s) or gas supply connection. 4. Open all doors and other ventilating openings. (DO NOT USE THE RANGE HOOD). 5. Leave the area until the odor clears. 6. Have the system checked by a trained professional before using again.
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INTERIOR CONTROLS AND OPERATIONS Mandalay Your new RV from Mandalay offers virtually all the comforts of a home while out on the road. These systems are of the most modern design available, just as the similar systems in your home, however, the RV’s systems may be of different design, and construction than those found in your home. The following instructions are for items inside the recreational vehicle which are general in nature.
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CONDENSATION Condensation can be more of a problem in the well-built RV than in the average home. Bathing, dishwashing, cooking, washing and drying clothes and the use of non-vented gas burners all contribute to the added moisture level.
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HYDRAULIC POWER LEVELERS General Description The optional power leveling system allows you to quickly level your motorhome from the driver’s seat by adjusting levers and watching a panel of indicating lights. The following instructions are general instructions. You should refer to the separate manual for the levelers for additional information. ! CAUTION! READ THE ENTIRE OPERATOR MANUAL BEFORE OPERATING. BLOCK FRAME AND TIRES SECURELY BEFORE ATTEMPTING ANY MAINTENANCE UNDER THE VEHICLE.
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SLIDE-OUT In order for the flush floor slide-out to level properly when extended, the slide-out will tilt while in motion. During travel the slide-out travels up and then down the flush floor slide-out ramp. NOTE: Refer to the HWH hydraulic space maker room extension system operator’s manual for complete details and trouble shooting guide. ROOM EXTENSION PROCEDURE ! CAUTION: Operating the room with any room-locking device locked can cause personal injury and vehicle damage.
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! ! CAUTION: Dirt and grit trapped under the slide-out room could result in damage to the floor. Continuous operation of the slide-out could cause a drain on the coach batteries and damage to the slide-out motor. NOTE: Do not leave the slide-out in the extended position during severe weather. Conditions such as high winds or heavy rain may cause damage to an extended slide-out. ROOM RETRACTION PROCEDURE CAUTION: Keep people and obstruction clear of room when operating. 1. 2. 3.
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MANUAL ROOM RETRACTION PROCEDURE (USE ONLY WHEN THE ROOM WILL NOT RETRACT WITH THE ROOM CONTROLS SWITCH) OVERVIEW - The room can be retracted manually if a hydraulic or electrical failure prevents the room from being retracted using the ROOM CONTROL SWITCH. For normal retract sequence see the ROOM RETRACT PROCEDURE. 1. 2. Locate the HYDRAULIC PUMP/MANIFOLD unit in an exterior storage compartment. Open the SOLENOID VALVES by turning the “T” HANDLES counterclockwise.
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DOORS, DRAWERS, AND STORAGE COMPARTMENTS Cabinet and closet doors in the recreational vehicle have door fasteners, or pneumatic stops, which prevent them from accidentally opening during travel. Drawers throughout the recreational vehicle have travel stops which keep them from sliding out when in motion (under normal driving conditions). To open a drawer, lift up first, and then slide out. When closing drawers, make sure they drop slightly into the travel position.
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SEATING, TABLES AND ADDITIONAL BEDS Depending on which model and options you have in your recreational vehicle, seating will include some combination of the following: 1. SOFA - The sofa will comfortably seat three adults. It also converts to a bed by lifting the front section and pulling toward you. The sofa back follows and pivots down into a prone position. To reconvert back to a sofa, lift the front and push back and down into place.