READ THIS MANUAL CAREFULLY IT CONTAINS IMPORTANT SAFETY INFORMATION 6150 RECOMMENDED 150cc Fun Kart MINIMUM OPERATOR AGE: 12 f THIS VEHICLE THIS VEHICLE IS FOR OFF-ROAD USE ONLY IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS, STREETS, HIGHWAYS, AND THOROUGHFARES.
MY VEHICLE IDENIFICATION NUMBER Record the VIN number and Model number of your Manco Fun Kart below for service and insurancerecords. The VIN number is hard tagged on the kart frame just behind the drivers seat. VIN: Model: MANCO POWERSPORTS 6t60L- LIMITED WARRANTY Manco PowerSports (hereinafter referred to as "Manco") hereby warrants to the original purchaser that the frame components of new Manco recreational vehicles will be free from defects in material and workmanship.
TABLE OF CONTENTS PAGE SUBJECT General Information Vehicle Recerds Fe of rwa Information l 2 3 rd Warnings Seine Are l Contents Warranty Table and Safety and Werds You Safe 3 - Cautions About Ready 9 Safety Te Drive? Driving Precautions 9 12 13 16 16 18 18 20 Kart Operation Kart Operation Kart Features Kart Service Air Cleaner Engine Spark and 21 hecatiens 22 22 Lubricatien 23 23 Plug Carburetor 23 GeneralCleaninq 24 GeneralLubricatiH_ 24
FORWARD Congratulations on the purchase of your Manco Fun Kart. Before operating this vehicle, the owner and each operator must understand that this vehicle was not designed or manufactured to meet specifications for use on public roads, streets, highways and thoroughfares.
IMPORTANT SAFETY INFORMATION _'k WARNING Exhaust fumes are toxic. California Proposition 65 WARNING: Gasoline engine exhaust from this Fun-Kart contains chemicals know to the State of California to cause cancer, birth defects, or other reproductive harm. The engine exhaust contains carbon monoxide, which is a tasteless, odorless, poisonous gas. NEVER operate this Fun-Kart indoorsor in an enclosed area without adequate ventilation WARNING This Fun-Kart may have been supplied to you completely assembled.
WARNING NEVER adjust, repair, or clean the Fun-kart while it is in motion. WARNING The safe operation of this Fun-Kart is dependent upon the operator's ability to exercise proper judgment. Operator and passenger must not be too small or too large for controlled operation. Operator and passenger must be of sufficient age, understanding, mental capacity, and physical capacity to safely operate the Fun-Kart.
WARNING Keep guards in place at all times. Prevent accidental contact by the operator or service personnel while the Fun-Kart is running. The guards over the brake, clutch or torque converter, axle and drive sprockets also help prevent mud and debris from coming in contact with those items. WARNING Be sure the passenger restraint system (i.e. Seat Belt) is properly adjusted and fastened at all times during operation.
WARNING NEVER start the engine without checking to see that the throttle control is in idle position. WARNING NEVER tamper with, alter, or change the Fun-Kart's engine governor settings. The governor as set by the engine manufacturer, limitsmaximum engine speed and protects the engine from damage. Excessive engine speed is potentially dangerous to operator, passengers, bystanders, and engine. t WARNING t Check fuel supply before each use. NEVER fill fuel tank while the engine is running or hot.
WARNING ALWAYS SLOW DOWN when turning. High-speed turning can cause loss of control and/or possible operator injury. Turning on a slope increases the risk of rollover. Practice operation is required to coordinate turning skill. Failure to operate this Fun-kart at a safe speed while turning can result in a strong possibility of severe personal injury.
t _ t CAUTION During Fun-Kart storage, keep it in a place where gasoline fumes will not reach and open flame, spark, or other source of ignition. For long-term storage, fuel tank should be drained in an open, cool area. Engine must be allowed to cool before storage in any enclosure. NEVER store the Fun-kart in close proximity to appliances such as hot water heaters or furnaces. ,_WARNING t NEVER operate the Fun-Kart while under the influence kind.
SAFETY LABELS The following labels have been applied to your Fun Kart and should be considered as permanent parts of the vehicle. If a label should come off, become hard to read, or become damaged, contact your dealer or Manco PowerSports Customer Service department for warning label replacements. Riskof Deathor_rious injury ATTENTION Prior to operating vehicle, check and adinst tire pressure to tile proper operating pressure as indicated on the sidewall of each tire.
QUALIFICATIONS FOR FUN-KART USERS This Fun-Kart is restricted to use by operator and passenger with a minimum age of twelve years. Fun-Karts are intended for use by operators who meet the physical and cognitive capabilities set out by the manufacturer in the material provided with the Fun-Kart. Consumer Responsibility A 20mph speed reduction kit is available for this fun kart.
8, Fun-Kart operators and passengers shall adhere to all manufacturer's recommendations and instructions, as well as comply with all laws and ordinances, as well as: a. Operators shall stay seated with both hands on the steering wheel and both feet in the Fun-Kart at all times, whether moving or stationary, unless the Fun-Kart is stopped completely and the engine has been shut off. b. Passengers shall remain seated with arms and legs inside the Fun-Kart at all times during Fun-Kart operation. c.
ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you and your kart are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your kart, and adjustments to make for your comfort, convenience, or safety. Before you drive your kart for the first time, we urge you to: - Read this owner's manual and the labels on your kart carefully. - Make sure you understand all the safety messages.
t Operating _WARNING [ this kart without your seat belt could cause you to be thrown from the kart, causing serious injury or death. No Alcohol or Drugs Alcohol, drugs and karts don't mix. Even a small amount of alcohol can impairyour ability to operate a kart safely. Likewise, drugs, even if prescribed by a physician, can be dangerous while operating a kart. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.
ENGINE ITEM 1. Engine Oil Level STOPPED CHECKLIST INSPECTION PROCEDURE Add oil if required. Check for leaks. ACTION Refer to operator's manual. Tighten filler cap securely. Add fuel if necessary. DO NOT overfill. 2. Fuel level Refer to operator's manual. DO NOT refuel a hot engine. Allow engine to DO NOT mix oil with gas. cool before adding fuel. Replace cap tightly. 3. Warning Decals Make sure all warning decals are legible and securely attached.
ITEM INSPECTION PROCEDURE 13. Lights Check for proper operation 15. Ball Joints that all cotter pins are in place. Check for ball looseness ACTION See OPERATION - Control Console Check fasteners are tight, check ENGINE ITEM STARTED See MAINTENANCE - Chassis CHECKLIST INSPECTION PROCEDURE ACTION 1. Stop Switch Perform stop switch test. Repair / replace as necessary. 2. Throttle Check idle adjustment. &djust as necessary. 3. Brakes Ensure brakes function properly.
Keep Hands and Feet on Controls When driving your kart, always keep both hands on the steering wheel and both feet on the foot controls. important to remain alert and remain focused when driving the kart. It is Removing hands or feet away from the controls can reduce your ability to react and maintain control of the kart. WARNING Removing your hands from the steering wheel or feet from the foot controls can reduce your ability to control the kart and could result in a collision.
Do Not Perform Stunts You should always operate your kart in a safe and reasonable manner. When driving, always keep all four wheels on the ground. WARNING Attempting an overturn. wheelies, jumps, Never attempt and other stunts increase the chances of an accident, stunt riding of any type and ride responsibly. including Don't try to show off. KART OPERATION Operation controls t -w-..,.
located next to the ignition switch on the dashboard of the unit. The rear brake light will activate automatically when the brake pedal is depressed. [k WARNING Your kart may or may not be equipped only and are intended Aftermarket to increase and standard with daytime lights. Lights are designed for daytime use the visual awareness equipment lights of this vehicle are not intended for nighttime during daytime operation use. of the kart. D.
H. Occupant Restraints This kart is equipped with 3 point retracting seat belts. securely attached. Insert the metal tongue into the buckle until it is Final adjustments should be made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack. This kart is also equipped with a passenger grab bar located on the dash directly in front of the passenger seat. 1.Rear Cargo Rack This kart is equipped with a rear cargo rack.
KART FEATURES AND LOCATIONS / IIIL YRIR PAGE 21 OWNII:I:8iC)'i R' i():!8 I"AN ,"A 615(} I%_R N/;i'@l%:i 41_@_:
SERVICE INSTRUCTIONS A. Air Cleaner This unit is equipped with a paper style air filter element and should be replaced after every 20 hours of operation (Ref Figure). NOTE: Operation in unusually dusty conditions may require more frequent replacement. 1) Remove the air cleaner cover (1) by removing the Phillips head screws. 2) Clean any excess dirt, oil, or dust from the air cleaner box with a mild detergent and water solution.
plug cap. Be sure to check the oil level before each use of the kart. Add oil when necessary to keep the oil level between the bottom of the dipstick and the "O" mark. NOTE: Oil level should be checked by dipping the oil level stick into the crankcase WITHOUT screwing the cap in. g. Some units are equipped with a remote oil cooler (1)) and filter (2) located just behind the driver seat under the battery tray. If O your unit has this option, the screw on style oil filter (2) should be replaced as well.
E. Cleaning Instructions Keep your kart clean by using a clean rag and a mild detergent and water solution. from around the controls. Wipe off any spilled fuel and oil. Wipe off all dirt and oil Keep the engine clean and clear of foreign objects, especially those around the air intake fan and air inlet ductwork. F. General Lubrication Lubricate the vehicle at least every 90 days, and more often, if the kart is used daily or in unusually dusty conditions.
1.Shifter Adjustment Your unit may require an occasional adjustment in the shift cables due to typical stretch found during normal operation of the kart. To make shift adjustments refer to the following procedure: a, Push the shift lever to the "D" position b. Check the restriction / control disc / _..oo,,_ro_oob_o,1 t , F N Ri, _" o / _ _:-_ :- _ _ - : :::_X t /_1 f /_ • i2 z_ ....
GENERAL A, MAINTENANCE Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts securely after replacing the wheels. B= Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts after replacing the wheels. C.
D. Optional Speed Reduction Installation This kart has been equipped with provision for a speed limiter to reduce the overall speed of the unit to 20mph max. This kit is available from your dealer or directly from Manco PowerSports by calling customer service at 1-800-643-7332. Or visit our website at www.mancopowersports.com. To install the speed limiter: a. Remove the electrical control box cover located on the rear swingarm, just next to the air box, using a Phillips screwdriver. b.
SPECIFICATIONS Dimensions Overall Lengtk 91.0 in. (2311ran) Overall Width 47.3 in. (1200ran) Overall Height 55.4 in. (1406mr0 59.0 in. (150(mr0 41.0 in. (1O40r_r_) 36.3 in. ( 920mr0 Wheelbase Fr:)nt Track Rear (
Periodic Checks & Services The maintenance intervalsin the following table are based upon average driving conditions. Driving in unusually dusty areas may require more frequent servicing.
