ELECTRIC VEHICLE CHARGER EVC04 Series User Manual
Contents SAFETY INFORMATION.............................................................................................................................................3 SAFETY WARNINGS....................................................................................................................................................3 GROUND CONNECTION WARNINGS........................................................................................................................
2.1.2.2 - STOP CHARGING.......................................................................................................................................19 2.2 - RFID AUTHORIZED MODE ...................................................................................................................................20 2.2.1 - REGISTERING USER RFID CARD ..................................................................................................................20 2.2.1.
SAFETY INFORMATION CAUTION RISK OF ELECTRIC SHOCK: CAUTION: ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR AN EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND STANDARDS IN EFFECT. CAUTION AC grid connection and load planning of the electric vehicle charging device shall be reviewed and approved by authorities as specified by the regional or national electric regulations and standards in effect.
• • • To prevent risk of explosion and electric shock, ensure that the specified Circuit Breaker and RCD are connected to building grid. The lowest part of the socket-outlet shall be located at a height between 0,5 m and 1,5 m above ground level. Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not allowed to be used.
GENERAL INFORMATION 1 - INTRODUCTION OF THE PRODUCT COMPONENTS 1.1 - RCD MODELS Socket Equipped Models Tethered Cable Models 1 1 2 4 3 5 2 3 5 6 4 6 8 8 10 Socket Models 1- Information Display 2- RFID Card Reader 3- Status indicator LED 4- MID Meter Display 5- Socket Outlet 6- Product Label 7- Charging station communication cable gland nut 8- Charging station communication cable gland nut 9- Charging station supply inlet gland nut IB v16.3.
2 - PLUG CHARGING CABLE 2.1 - SOCKET EQUIPPED MODEL Open the front cover of the socket outlet and plug the charging cable to the socket outlet. 1 2 2.2 - ATTACHED CABLE MODEL Press the button on top of the charging plug holder in order to release charging plug from the charger, and unplug the charging plug. Then plug the charging plug to the vehicle to start charging. 1 IB v16.3.
3 - BEHAVIOUR OF THE STATUS INFORMATION LED Status of the LED Status of the Charging Station No LED Indication Charging device is ready to charge. Finished charging with RFID card Blinks blue Electric Vehicle is connected. Charging Station is waiting for RFID card authorisation. Green Glowing Charging is authenticated.
Status of the LED 30 sec Three Times Status of the Charging Station Green Glowing Authorised RFID Card is tapped while charging cable is connected Glows green for 30 secs Authorised RFID Card is tapped while charging cable is not connected Blinks red for 3 times Start/stop charging attemption with unauthorised RFID card DESCRIPTION 1 - MODEL DESCRIPTION MODEL DESCRIPTION: EVC04-AC**-* EVC04 : Electric Vehicle AC Charger (Mechanical Cabinet 04) 1st Asterisk (*) : Rated Power 7 : 7.
2 - MODEL REFERENCES EVC04-AC7SW x x EVC04-AC7SWA x x EVC04-AC7SLA-T2P x x EVC04-AC7SWDA-T2S x x EVC04-AC7SLWDA-T1P x x x x x x x EVC04-AC11SLD x x x EVC04-AC11SWDA x x EVC04-AC11SLWDA-T2P x x x EVC04-AC11SLWDA-T2S x x x x x x x x x x x x x x x x x x x x x x x x x Type-1 Attached Cable x x x x x x Type-2 Attached Cable x x x DC 6mA RCD RCCB Type-A Shuttered type 2 socket output Type 2 socket MID Meter Display LTE WiFi Smart Three phase
Required AC Mains Cable 5x 6 mm² (< 50 m) External Dimensions: Ø 18-25 mm Model EVC04-AC7 Series IEC Protection class Vehicle Interface 5x4 mm² (< 50 m) External Dimensions: Ø 18-25 mm Class - I Socket Model Socket TYPE 2 (IEC 62196) Cable Model Cable with TYPE 2 ( IEC 62196) Female Plug Voltage and Current Rates 230VAC 50/60 Hz - 1-phase 32A AC Maximum Charge Output 7.4kW Idle Power Consumption 3.
MECHANIC SPECIFICATIONS Material Plastic Size Dimensions (Package) Weight (Product) Weight with package AC Mains Cable Dimensions 315 mm (Width) x 460 mm (Height) x 135 mm (Depth) 405 mm (Width) x 530 mm (Height) x 325 mm (Depth) 5 kg for socket equipped model, 6,8kg attached cable model 7,1 kg for socket equipped model, 8,9kg attached cable model For 22 kW version Ø 18-25 mm For 11 kW version Ø 18-25 mm For 7.
CHARGING Your charging station is configured to be used in authorized charging mode by default. Check authorized charging mode behavior details in below section. 1 - OCPP CENTRAL SYSTEM CONNECTED MODE 1.1 - SOCKET EQUIPPED MODEL 1.1.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet and charging station socket outlet.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 1.1.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Do not attempt to unplug the charging cable from the station before stopping charging otherwise locking mechanism may get damaged. Method1. You can terminate charging by Method2.
1.2 - ATTACHED CABLE MODEL 1.2.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet. No LED Indication No LED Indication 3- Tap the RFID card to the RFID reader. You may start charging with a card which is provided by your charging operator. 4sec 4- You may start charging with a card that has been authorized before. If the RFID Card is authorized by OCPP Central System, charging will start. IB v16.3.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 1.2.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Method1. You can terminate charging by Method2. You may stop charging by unplugging tapping the RFID card that you have started the charging cable from the vehicle. charging before.
1.3 - OCPP 1.6 JSON ADDITIONAL FEATURES 1.3.1 - RESERVATION FEATURE Reservation feature allows the user to reserve the charging station for a period of time. During this period: • The LED will blink in red and blue. • Only the RFID card that is used for reservation may initiate the charging process. Other cards are rejected. If charging is not initiated until the reservation period is expired, the LED will switch to “No Light Indication” mode. When reservation time comes 1.3.
2 - STANDALONE USAGE MODES First usage of “Standalone Usage” mode charger: Your charger’s master RFID card is already registered to your charger and you can find the master RFID card in accessories. When your charger is powered in the first time, it opens in “onboarding” screens as shown figure below. If you do not make any configuration in onboarding screens for 60 seconds and connect your charging cable, your charging station starts in autostart mode automatically. 2.
2.1.1.2 - STOP CHARGING 1- Unplug the charging cable from the vehicle 2 - Unplug the charging cable from the first to stop charging. Do not attempt to remove station. the plug from the station before unplugging it from the vehicle. Otherwise locking mechanism may get damaged. No LED Indication No LED Indication IB v16.3.
2.1.2 - ATTACHED CABLE MODEL 2.1.2.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet and charging station socket outlet. No LED Indication No LED Indication 3 - Charging starts automatically, and status indicator LED glows in blue. 2.1.2.2 - STOP CHARGING 1- Unplug the charging cable from the vehicle 2 - Insert the charging plug to the charging first to stop charging. plug holder of the station.
2.2 - RFID AUTHORIZED MODE 2.2.1 - REGISTERING USER RFID CARD In standalone usage mode, the master RFID card is already registered to your charger. If you tap the master RFID card to your charging station when the charging cable is not connected, your charger starts to make broadcasting over Bluetooth and also in the same time you can add user RFID card to the charger’s local RFID list. In this period of time, indication LED starts to blink blue for 60 seconds. You can add/delete your user RFID card.
4-YYou may start charging with a card that has been authorized before. 5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. IB v16.3.
2.2.2.1.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Do not attempt to unplug the charging cable from the station before stopping charging otherwise locking mechanism may get damaged. Method1. You can terminate charging by Method2.You may stop charging by unplugging the tapping the RFID card that you have started charging cable from the vehicle. charging before. 2 - Unplug the charging cable from vehicle first and then from your charging station.
2.2.2.2 - ATTACHED CABLE MODEL 2.2.2.2.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet. No LED Indication No LED Indication 3- Tap the user RFID reader. 4 sec 4- You may start charging with a card that has been authorized before. IB v16.3.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 2.2.2.2.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Method1. You can terminate charging by Method2.You may stop charging by unplugtapping the RFID card that you have started ging the charging cable from the vehicle. charging before.
2.3 - MOBILE APPLICATION USAGE 2.3.1 – CONFIGURING MALMBERGS EV MOBILE APPLICATION In standalone usage mode, the master RFID card is already registered to your charger. If you tap the master RFID card to your charging station when the charging cable is not connected, your charger starts broadcasting over Bluetooth and indication LED starts to blink blue for 60 seconds. You can configure Malmbergs EV Mobile Application from your smartphone in this period of time.
2.3.3 - VEHICLE CONNECTION & CHARGING After configuring your charger with smart application, you can control the charger via the application either in autostart mode or in RFID authorised mode. Autostart and RFID authorised modes are explained in section 2.1 and 2.2. Your charging station behaves in autostart charging mode as mentioned below. But you can continue to control the charger with smart application even it is in autostart charging mode.
4-YYou may start charging with a card that has been authorized before or after pressing “Charge Now” button in mobile application. 5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. IB v16.3.
2.3.3.1.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Do not attempt to unplug the charging cable from the station before stopping charging otherwise locking mechanism may get damaged. Method1. You can terminate charging by Method2. You may stop charging by pressing tapping the RFID card that you have started “STOP” button in mobile application in your charging before. smartphone. Method3.
2.2.2.2 - ATTACHED CABLE MODEL 2.2.2.2.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet. No LED Indication No LED Indication 3- Tap the user RFID reader or press “Charge Now” button from the application. 4 sec 4- You may start charging with a card that has been authorized before or after pressing “Charge Now” button in mobile application. IB v16.3.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 2.2.2.2.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Method1. You can terminate charging by Method2. You may stop charging by pressing tapping the RFID card that you have started “STOP” button in mobile application in your charging before. smartphone. Method3.
2.3.4 - APPLICATION MODES 2.3.4.1- ECO CHARGE MODE Eco Charge mode is a function which the user can set according to the peak hours of electricity usage in his/her country and manage the charging periods accordingly. When Eco Charge is activated, charging start and finish intervals can be set. If the charger starts charging in between the eco time interval set by the user, charging starts and finishes normally.
2.3.4.2 - DELAY CHARGE FUNCTION Your charger has function to start your charging in a delay which you set in the application from your smartphone. To start charging in delay mode; • After you connect the charging cable and set the delay time period from your application and press “Delay Charge” button, the charger passes to delay time mode, charging cable is locked by the charger and the indication LED starts to blink blue-red.
2.3.4.5 - POWER OPTIMIZER SETTINGS This feature is provided with an optional metering accessories which are sold separately. In power optimizer mode, the total current drawn from the main switch of the house by charging station and other household appliances is measured with current sensor integrated to the main power line as show in figure below.
2.4 - RFID LOCAL LIST AUTHORIZED MODE & ACCEPT all RFIDs MODE Please check “STANDALONE MODE SETTINGS” in Installation Guide document. 2.4.1 - SOCKET EQUIPPED MODEL 2.4.1.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. 2 - Insert the charging plug to the vehicle inlet and charging station socket outlet. No LED Indication No LED Indication 3- Tap the RFID card to the RFID reader.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 2.4.1.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Do not attempt to unplug the charging cable from the station before stopping charging otherwise locking mechanism may get damaged. Method1. You can terminate charging by Method2.
2.4.2 - ATTACHED CABLE MODEL 2.4.2.1 - VEHICLE CONNECTION & CHARGING 1 - Ensure that your vehicle and the station is ready for charging. No LED Indication 2 - Insert the charging plug to the vehicle inlet. No LED Indication 3- Tap the RFID card to the RFID reader. 4 sec 4- You may start charging with a card that has been authorized before, if the charging station is in RFID Local List Authorized Mode.
5 - Charging starts and status indicator LED glows in blue. NOTE: Charging operation is rejected by the charging station when you want to start charging with an unauthorized card. 2.4.2.2 - STOP CHARGING 1- You may follow the alternative methods specified below to stop charging. Method1. You can terminate charging by Method2. You may stop charging by unplugging tapping the RFID card that you have started the charging cable from the vehicle. charging before.
LOCKED CABLE FUNCTION (Model with Socket) The cable becomes locked and your socket model charging station starts behaving as an attached cable model. 1- Turn off the power of your charging station. 2- Open the product cover as described in the installation manual. 3- To enable locked cable function, toggle DIP switch pin 3 to ON position using pointed spudger or a plastic pointed tool. The DIP switch location is as shown in below figure. 4- Close the product cover as described in the installation manual.
MID METER MODELS It is possible to view the total active energy on the display of the MID meter (products with MID meter). Total active energy ERROR AND FAULT CONDITIONS Due to any fault you can see the screen “Out of order!“ of charging station. 1 - GENERAL ERROR CONDITION If the status information LED is constant red, turn off the charging station and turn on again. if the LED is still constant red then call an authorized service. (0850) 393 56 33 IB v16.3.
2 - OTHER ERROR CONDITIONS Status Indicator 4 sec Recommended Solutions Problem Possible Causes Constant LED. AC supply voltage may not be in the range in the operation manual, grounding connection may not be performed and/or phase/neutral connections may be reversed or the charging station may have a fault. The charging plug may not be connected properly to the charging device or the electric vehicle.
3 - TRIPPING RELAY ON PRODUCTS WITH RESIDUAL CURRENT DEVICE CAUTION 3.1 TRIPPING THE RESIDUAL CURRENT DEVICE • • • • The residual current device can be seen in the second part of the following figure. You may access the residual current device by opening the lock which is placed on the side cover as shown in the first part of the figure below. Place and push triangle key on the side cover lock then rotate the key 90 degree counter-clockwise.
CLEANING AND MAINTENANCE DANGER • • • Do not clean your electric vehicle charging device while charging your vehicle. Do not wash the device with water. Do not use abrasive cloths and detergents. Microfiber cloth is recommended. Failure to follow these warnings may result in death and serious injuries. Also, it may cause damage to your device. IB v16.3.
Malmbergs Elektriska AB Västra Bangatan 54, PO Box 144, SE-69223 Kumla, Sweden 50627358
