Makinex 32kVA Generator GEN-32P - 2x15A Single Phase + 2x32A 3 Phase Outlets OPERATOR’S MANUAL Rev 0920
Table of Contents INTRODUCTION ..................................................................................................................................................... 1 DISCLAIMER ...................................................................................................................................................... 1 ABOUT THIS MANUAL .......................................................................................................................................
INTRODUCTION Thank you for purchasing a MAKINEX product. This manual provides information and procedures to safely operate and maintain the GEN-32P Generator. For your own safety and protection from injury, carefully read, understand, and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact MAKINEX.
ABOUT THIS MANUAL This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. KEY TERMS READ CAREFULLY READ CAREFULLY – refers to important information that should be paid careful attention.
SAFETY INFORMATION GENERAL SAFETY INFORMATION WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death . WARNING MAKINEX GEN-32P Generator designed for professional operators only, instruct operators in care and use of the machine before use! Keep children away from the generator at all time. WARNING • ALWAYS use in a well-ventilated area. • ALWAYS have someone alert attending the machine.
• Contact with RISK OF HOT SURFACES hot surfaces, such as engine’s exhaust components, could result in serious burns. DANGER • During operation, touch only the control surfaces of generator. • NEVER touch any part of the engine, alternator, or exhaust when the generator is in use or immediately after use, as these get hot and could burn. • DANGER • • RISK TO BREATHING Running engine gives off Carbon Monoxide, an odourless, colourless, poisonous gas.
ELECTRICITY RELATED SAFETY PRECAUTIONS RISK OF ELECTRICAL SHOCK WARNING • Risk of electrocution ELECTRICAL HAZARD • ALWAYS test the RCBOs before use. • ALWAYS store the generator undercover when not in use and away from damp or wet conditions. • ALWAYS disengage the battery when performing any maintenance. • NEVER try to repair electrical components if not authorised or qualified. • NEVER use the generator outdoor when it is raining or snowing or in wet or damp conditions.
EARTHING OF GENERATOR Earthing of generators helps protect the user from electric shock or electrocution which may be caused due to malfunction or breakdown. This threat to the user is prevented by creating a path of least resistance for the electrical current to travel to the ground which inherently absorbs the over-current or short circuit. The appropriate measures for earthing the portable generator are already in place however, the user should always inspect the earthing system before use.
GENERAL SAFETY DECAL GEN – 32P – User Manual Page 7 of 27
PRODUCT SPECIFICATIONS GENERATOR: MAX OUTPUT 32kVA (25.6kW) RATED FREQUENCY 50Hz RATED POWER FACTOR 0.8 OUTLET SOCKETS 2 X 15A SINGLE PHASE + 2 X 32A 3PHASE SOCKETS (all with RCBO PROTECTON) DRY WEIGHT 300 KG DIMENSIONS NOISE LEVEL (7m) ENGINE: TYPE MODEL STARTING SYSTEM DISPLACEMENT FUEL ECONOMY FUEL TANK 1105 x 632x 1206 mm LENGTH x WIDTH x HEIGHT APPROX NO LOAD – dB 50% LOAD – dB 100% LOAD – dB TWIN CYLINDER AIR COOLED PETROL HONDA GX690 ELECTRIC KEY START 688CC 3.
OVERALL MACHINE DIMENSIONS Dimensions in mm ALTERNATOR SPECIFICATIONS GEN – 32P – User Manual Page 9 of 22
INSTRUCTION FOR USE Read and adhere to all safety and operation instructions. WARNING BEFORE USE Before using the generator, ensure all the safety and operation instructions are read and the following steps are performed. OIL LEVEL CHECK CAUTION Check the engine oil level with the engine stopped and in a levelled position 1. Check the engine oil level with the engine stopped and, in a levelled position. 2. Start the engine and let it idle for 1 or 2 minutes. Stop the engine and wait for 2 or 3 minutes.
REFUELING WARNING FAILURE TO USE FUEL AS RECOMMENDED IN THIS MANUAL WILL VOID WARRANTY • DO NOT use unapproved gasoline such as ethanol-based fuel. • DO NOT mix oil with gasoline. • DO NOT modify engine to run on alternate fuels. WARNING WARNING Fuel and fuel vapour are extremely flammable and explosive. Fire or explosion from misuse of FIRE HAZARD fuel can cause severe burns and even death. Always ensure that fuel tanks are filled outdoors. 1.
OPERATING GENERATOR Read and adhere to all safety and operation instructions. WARNING Always have the brake down while it is stationary. CAUTION STARTING THE GENERATOR 1. Remove all connections from the AC sockets. 2. If the fuel tank is equipped with a valve, be sure the fuel valve is in the OPEN or ON position before attempting to start the engine. 3. To start a cold engine, pull the choke knob out to the CLOSED position. To restart a warm engine, leave the choke knob in the OPEN position. 4.
MAINTENANCE GENERAL RECOMMENDATIONS: Regular maintenance will improve the performance and extend the life of the generator. The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual and in the Honda GX690 user manual, including proper storage and regular servicing.
GENERAL TROUBLESHOOTING PROBLEM ENGINE WILL NOT START ENGINE LACKS POWER ENGINE IS RUNNING BUT NO AC OUTPUT UNIDENTIFIED POSSIBLE CAUSES CORRECTIONS Out of fuel. Add fresh fuel. Wrong fuel. Drain fuel tank and then add fresh fuel. Low engine oil. Fill up with oil. Choke is OPEN if the engine is cold. Close the choke. Low battery. Charge the battery. Engine requires servicing. Contact authorised Makinex dealer Stale fuel. Drain fuel tank and then add fresh fuel. Dirty air filter.
STORAGE STORAGE WITH FUEL IN TANK Gasoline fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or crucial carburettor parts. To keep fuel fresh: 1. Add a fuel stabiliser liquid additive to fuel. 2. Run engine for a minimum of 2 minutes to allow it to circulate throughout the engine WARNING Fuel and fuel vapour are extremely flammable and explosive. Fire or explosion from misuse of fuel can cause severe burns and even death.
LIMITED WARRANTY To take advantage of the MAKINEX limited warranty, you must have maintenance performed according to the maintenance schedule (contained in Honda GX690 owner’s manual supplied with this product), by an authorised MAKINEX dealer or MAKINEX service technician.
WARRANTY EXCLUSIONS This warranty does not cover the following repairs and equipment: NORMAL WEAR Generator needs periodic service and genuine parts to perform well. This warranty does not cover repair when normal use has exhausted the life of a consumable part for example the oil filter and fuel filter.
OWNER’S RESPONSIBILITY UNDER LIMITED WARRANTY: Strict adherence to the maintenance checks and with proof of scheduled maintenance history is required by an authorised agent or qualified mechanic. It is the consumer’s responsibility to deliver the machine in question to our service premises or to the premises of our appointed agent at the consumer’s expense for replacement or repair as applicable. Maintenance services are not covered under warranty.
CONTACT INFORMATION For sales, service, warranty and parts for all MAKINEX products; please refer below. SALES, SERVICE, SPARE PARTS & WARRANTY SALES AUSTRALIA TEL 1300 795 953 or +61 2 9460 8071 WEB www.makinex.com.au SERVICE, SPARE PARTS & WARRANTY EMAIL service@makinex.com.au SALES TEL +1 855-625-4639 WEB www.makinex.com USA SERVICE, SPARE PARTS & WARRANTY EMAIL service@makinex.com UK WEB www.makinex.co.uk EUROPE TEL +31 (0)6 24881203 or +31 (0)6 50841849 EMAIL info@mtools.
APPENDICES APPENDIX A – WIRING CIRCUIT DIAGRAM GEN – 32P – User Manual Page 20 of 28
APPENDIX B – RISK ASSESSMENT GEN – 32P – User Manual Page 21 of 22
GEN – 32P – User Manual Page 22 of 22
