OPERATION MANUAL BFX-2V Brake Fluid Exchanger IMPORTANT Test drive vehicle after service to verify proper brake system performance. RTI Technologies, Inc. 10 Innovation Drive York, Pennsylvania 17402 USA Phone: 800-468-2321 Web-site: www.rtitech.
Table of Contents Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Exchange Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Displays Indicating Action Required . . . . . . . . . . . . . . . . . 7 Empty Used Fluid Tank . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Filter Maintenance . .
Components FLUSH LF RF LR RR EMPTY MASTER CYLINDER Page 2 FILL MASTER CYLINDER PAUSE 560-80379-00 CONTINUE
System Priming (First Time Use Only) Note: System Priming is only necessary before the first time use of the BFX. Connect red (positive) clamp on power cable to red (positive) terminal on vehicle battery. Connect the black (negative) clamp to a good ground. A good ground can be located by following the negative cable from the battery to where it is connected to the chassis. Warning: Handle battery connection cable with extreme caution. Batteries generate explosive gases during normal operation.
R E M A I N I N G F I L L I N G = # # O Z ³ This will display. Place nozzle of Fill Gun into the Used Fluid tank and squeeze trigger. M C Remaining ounces will be displayed and when zero will stop the process. Press FILL MASTER CYLINDER to stop the process. Release trigger. Replace cap on Used Fluid Tank and connect coupler. N E W T A N K S E L E C T = # # O Z ³ This will display. P R O C E S S Exchange Brake Fluid BEFORE SERVICE: Verify that the brake system does not have any malfunctions.
N E W T A N K S E L E C T N E W = # # O Z ³ This will display. O Z ³ This will display. P R O C E S S T A N K = # # E M P T Y I N G Press EMPTY MASTER CYLINDER. Use Vacuum Hose to remove all fluid from the master cylinder. M C Press EMPTY MASTER CYLINDER to end the process. IMPORTANT: Place end of Vacuum Hose on Parking Stud before proceeding to next step. N E W T A N K S E L E C T = # # O Z P R O C E S S ³ This will display. Connect Fill Gun to Fill Hose. Press FILL MASTER CYLINDER.
N E W T A N K S E L E C T = # # O Z ³ This will display. Select correct Master Cylinder Adapter and install on the Master Cylinder. P R O C E S S Connect Fill Hose to Master Cylinder Adapter. Press Fill Master Cylinder and check that adapter is sealed and there are no leaks. Press Fill Master Cylinder to stop the process. Raise vehicle to comfortable level to access the brake bleeder valves.
P R E S S W H E N ³ This will display. > F L U S H < When all bleeders have been closed press FLUSH. F I N I S H E D C L E A R I N G P R O C E S S ³ This will display. R U N N I N G , W A I T When the clearing process is complete the next screen will be displayed. N E W T A N K S E L E C T = # # O Z P R O C E S S ³ This will display. Remove Master Cylinder Adapter and check fluid level. Press EMPTY MASTER CYLINDER to remove fluid if required. Pour in fluid from new fluid bottle if required.
Empty Used Fluid Tank 1. Disconnect the fluid line coupler and the electrical float switch cable on the Used Fluid Tank. 2. Remove cap on Used Fluid Tank (turn counterclockwise). 3. Empty used fluid into an appropriate bulk waste container. 4. Replace cap on Used Fluid Tank (turn clockwise). 5. Connect fluid line coupler and the electrical float switch cable. Follow all federal and local laws and regulations when disposing of hazardous material.
Parts Identification 1 3 5 FLUSH LF RF LR RR 6 CONTINUE FILL MASTER CYLINDER PAUSE 14 560-80379-00 EMPTY MASTER CYLINDER 7 X4 2 X4 13 12 4 8 9 10 Part Number Description 1 024-80106-00 Keypad Overlay 2 024-80107-00 Circuit Board 3 325-80048-00 Pressure Gauge Assy 4 325-80002-00 Wand Assembly 5 025-80361-00 Manifold 4 Valve 12 VDC 1/4FPT 6 325-80057-00 Pressure Switch 14-17 psi SPST 7 325-80029-00 Supply Pump (with terminals) 8 325-80034-00 Vacuum Pump (with term
Flow Diagram & Electrical Schematic USED FLUID FILTER PRESSURE SWITCH (17 PSI) PS1 S5 BLU WHT FILTER S1 FIXED ORIFICE FILTER YEL FILTER NEW FLUID S2 FILTER RED PRESSURE GAUGE (0-30PSI) INLINE FILTER S3 FLOW SENSOR M1 S4 M2 FS1 FS2 NEW BRAKE FLUID TANK USED BRAKE FLUID TANK FS1 M1 NEW FLUID PUMP M2 USED FLUID PUMP S1 SOLENOID S1 S2 SOLENOID S2 S3 SOLENOID S3 S4 SOLENOID S4 S5 SOLENOID S5 FS2 PS1 FLOW SENSOR BARCODE SCANNER DATE: 10-27-05 570-80312-00 Page 10
EC Declaration of Conformity for Machinery Directive 98/37/EC RTI Technologies, Inc.
