Clean Convenient Connected OWNER’S MANUAL Clever Read manual carefully and always keep in vehicle Cost effective
Clean Convenient Connected Clever Cost efective
O2 O2 O2 It’s electric. Zero emissions.....
FOREWORD Congratulations ! You have made a wise decision by choosing to own our automatic electric vehicle! Welcome to growing family of Mahindra Reva which is a whole new concept in ‘Future of Mobility’, a step forward towards a pollution free environment that our future generations will thank us for. And with it, will provide you years of hassle free ownership. Please read this Owner’s Manual carefully before operating your vehicle.
IMPORTANT Safety Symbols Please carefully read, understand & follow safety symbols / instructions in this manual. Legend of the Symbols You will see various safety symbols in this manual & are used in below following ways. Obey all safety messages with words DANGER, WARNING, CAUTION & NOTE having special meanings. DANGER This indicates a hazardous situation which, if not avoided, will result in death or serious personal injury.
TABLE OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 Over view.............................................................................. 6 EV Overview......................................................................... 16 Charging............................................................................... 20 30 Safety- Seats, Seat belts and SRS....................................... Instrument Cluster and Controls...........................................
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 Car overview ............................................................ Instrument panel & center console.......................... Instrument cluster..................................................... Cluster display & Indicator lights .............................. Instrument Cluster message display ......................... Hood.......................................................................... Rear hatch...........................................
1.1 CAR OVERVIEW Over View: 6 5 7 3 1 4 2 9 10 14 13 11 12 8 1. Head light 2. Hood 3. OVRM 4. Wind shield 5. Roof 6. Fixed glass 7. Tail light 8. Wheel 9. Door handle 10. Monogram 12. Fender 15 13. Front bumper 16 14. Logo 15. Rear bumper 16. Number plate 17. High mount stop lamp 18.
1.2 INSTRUMENT PANEL AND CENTER CONSOLE 1 2 3 4 5 6 7 17 16 15 10 14 11 12 18 9 13 8 Overview 8 Over view: 1. Air vents 2. Instrument cluster 3. Steering wheel 4. Start and stop button 5. ORVM’s control switch 6. Head light focus switch 7. Hood release lever 8. Accelerator pedal 9. Brake pedal 10. 12V socket 11. Power window switch 12. Hand brake lever 13. Cup holder - rear 14. Gear lever 15. USB slot / Aux 2 in 16. HVAC Controls 17. LCD screen 18.
1.3 INSTRUMENT CLUSTER 5 6 1 2 7 ! 3 8 9 4 IP Cluster Over view: 1. Gear Position 2. SET Button 3. ODO / TRIP A or TRIP B 4. State of charge (SOC) 5. Message display 6. Vehicle Speed display 7. Efficiency Gauge 8. MODE button 9. DTE / TTC display 10.
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1.5 INSTRUMENT CLUSTER MESSAGE DISPLAY Message display Cluster message center displays below messages to user with information and guide to monitor and perform actions to get best performance. In ‘Charge’ 1. INSERT PLUG FULL : Check and insert charge port handle completely. 2. CHARGING : Car is charging. 3. CHARGE COMPLETE : Charging process is completed. 4. CHARGE TERMINATE : Charging process is stopped by using mobile app. 5.
1.6 HOOD 1.6 HOOD I. OPENING THE HOOD Step 1: Pull hood release lever located below steering wheel. Step 2: Locate hood-latch lever under center of hood with your index finger. Pull lever towards left side untill it unlocks from latch. Step 3: Lift hood and pull support-rod from its mounted clip on fuse box cover and place it in center of hood. II. CLOSING THE HOOD Step1: Hold support rod & lift Hood slightly upwards, place support rod back to its location.
1.7 REAR HATCH / 1.8 CHARGE CABLE COMPARTMENT I.7 REAR HATCH To release rear hatch, press hatch release button on HVAC control unit. When vehicle is in locked condition, use remote key fob to release hatch. CLOSING REAR HATCH Close rear hatch to 3/4 and then gently drop the hatch down till it locks into position with a click noise. 1.8 CHARGE CABLE COMPARTMENT Compartment in rear is provided to store your charging cable.
1.9 PARKING BRAKE / 1.10 BEVERAGE HOLDER 1.9 PARKING BRAKE NOTE To Engage1. Pull brake lever (1) upwards. To Disengage1. Press & hold button (2) on lever. 2. Release handle (3) with a slight downward push. 3. Ensure handle is fully released before driving car. a) In event of parking brake not released during drive, beep sound will be heard indicating user to release parking brake.
1.11 VOLTAGE LINES & MAIN COMPONENTS LOCATION 19 1 18 2 17 16 3 15 4 14 5 6 13 7 8 9 10 11 12V DC 48V DC 230V AC Over view: 1. Charge port 2. Charge port harness 3. Fast charge port 4. Fast charge port contactor 5. Charger input - 220V AC 6. Charger 7. Charger - 48V output 8. Drive Motor controller 9. Shunt 10. Contactor 11. Battery pack 12. Air conditioner motor 13. Air conditioner controller 14. Pack sense harness 15. Data port 16. Telematic unit 17. Wake up relay contactor 18. IEMS 19.
2.1 2.2 2.3 Electric vehicle system........................................... 17 Warning and Cautions............................................ 18 Notes......................................................................
2.1 ELECTRIC VEHICLE SYSTEM 2.1 ELECTRIC VEHICLE SYSTEM Electric vehicle operates differently compared to an internal combustion engine vehicles as it is powered by battery power pack. Car battery must be charged with electricity before driving it. As car is driven, stored energy in battery pack gradually decreases and if discharged completely to 0% then will not drive until battery pack is recharged. Charging time varies depending on state of charge in car and ambient conditions.
2.2 WARNING & CAUTION WARNING Vehicle uses a 48 volts battery system. Some of systems could be hot before & after their usage. Hence pay attention and follow warning labels located at places in vehicle. Never try to access, remove parts / cables / connectors which can cause shock or severe burns or result in serious injury. 48 voltage cables are colour coded in Orange & systems are not user serviceable. For any maintenance, contact your authorised service center. In event of accident: 1.
2.3 NOTES NOTES: ! Vehicle will not run with completely discharged battery. At low SOC avoid repeated acceleration resulting in more energy consumption that can be avoided by gradual acceleration and maintaining steady speed. ! Driving in down gradient, when accelerator pedal is released, regenerative brakes will provide some energy to recharge battery pack and simultaneously assists in deceleration of vehicle assisting in vehicle control. ! Brake should be applied to slow down or stop vehicle in drive.
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 Vehicle Charging and warning................................. Types of Charging.................................................... Normal Charging..................................................... Charge duration...................................................... Ideal time.................................. ............................. Intelligent Charging system..................................... Fast Charge......................................
3.1 VEHICLE CHARGING / WARNING 3.1 Vehicle Charging: Car requires charging of battery power pack once energy stored in it gets depleted. There are two methods of charging battery power pack. 1. Normal charging 2. Fast charging (if equipped) Time to charge battery pack varies based on state of charge, ambient & battery temperature. Hence charging time specified is an estimate and may vary.
3.2 TYPES OF CHARGING / 3.3 NORMAL CHARGING 3.2 TYPES OF CHARGING Car can be charged using house charging unit installed at home or at office or with charge cable provided with car. Normal charging: Always charge your car using charge cable supplied with vehicle. It normally takes approximately 5 hours to full charge from completely discharged battery. Fast charging (if equipped)*: A separate fast charge port is provided in rear bumper to charge battery power pack quickly in 60 minutes time.
3.3 NORMAL CHARGING Reset Button push it in fully OK LED Fault LED Test Button CHARGE PLUG Charge Light (Green) CAUTION Always ensure that rear hatch is closed during charging process. If not water can enter from rear and damage electronics during raining. OK LED : Green LED light indicates normal charging and healthy earth in charging circuit. Fault LED : Red LED light indicates fault in charging circuit for under or over voltages and residual current trip fault.
3.4 CHARGE DURATION / 3.5 IDLE TIME / 3.6 INTELLIGENT CHARGING SYSTEM HOME CHARGING UNIT: Always use installed ‘HOME CHARGING UNIT” for charging your car at home or office. Use charge cable provided with car for charging at other charge points having proper earth. 3.5 IDEAL TIME TO CHARGE Vehicle can be charged anytime with availability of charging facility, however charging can be done at suitable time that has following advantages: 1.
3.7 FAST CHARGING 3.7 FAST CHARGING* Car is fitted with an onboard fast charging port which uses high DC (current) supply for charging. This requires DC fast charging station installed exclusively for Mahindra Reva vehicles at various locations in city. (Contact service center and Customer care for information). Steps for fast charging: 1. Check for fast charging station availability in the region. 2. Park vehicle near to fast charging station and ensure STOP button is turned OFF. 3.
3.8 TRICKLE CHARGING / 3.9 CHARGING PRECAUTIONS 3.8 TRICKLE CHARGING 3.9 CHARGING PRECAUTIONS 1. Trickle charge process enables vehicle battery power pack to be topped up in every 24 hours to compansate loss due to idle discharge in vehicle. 2. In the event of vehicle is not used for long time, eg. more than 1 week, plug in vehicle for charge and enable VACATION MODE using mobile app. This will ensure that batteries will be stored in safe charge storage limits enhancing battery life. 1.
3.10 CHARGING HIGH VOLTAGE LINES 1 2 3 4 5 6 1. Charge port 2. Charge port harness 3. Fast charge port 4. Fast charge contactor 5. 230V AC input 6. Charger 7. 48V output connector 8.
3.11 CHARGING TROUBLESHOOTING PROBLEM POSSIBLE CAUSE There may not be power supply at Charge Light does not come , External Power Source. on when car is put on charge and , Charging Cable may not be properly ‘INSERT PLUG FULL’ message. connected to Power Source or not inserted properly to Charge Port. I. Charging time of car may II. Temperature Light is on while , increase due to high battery / charging. charger or ambient temperature. May be problem in charging system.
3.12 CHARGING POINT REQUIREMENTS MCB NEUTRAL PHASE MCB DISTRIBUTION BOARD NOTE Charge Point Specification: EARTHING Power requirement: 3KW, Single phase Plug Socket: 15Amps SP 220V Wire thickness: 4sq mm for 25 meters, 6sq mm up to 100 meters length SAFETY: The power source should have MCB & proper earthing.
4.1 4.2 4.3 4.4 4.5 4.6 Warning........... ....................................................... Seat adjustment...................................................... Rear seat access...................................................... Seat belts................................................................ Head rest (SRS)....................................................... Notes.......................................................................
4.1 WARNING WARNING ! Never ride in a moving vehicle with seat reclined. This can lead to getting thrown out and cause injury to neck or other serious internal injuries in event of any accident or sudden braking. ! During vehicle in motion, seat should be upright. Ensure that always sit well back in seat with both feet down and adjust seat belts properly. ! Ensure that seat is securely locked after adjustments by gently rocking seat forward or backward.
4.2 SEAT ADJUSTMENTS / 4.3 REAR SEAT ACCESS 4.2 SEAT ADJUSTMENTS II. RECLINING THE SEAT REST 4.3 REAR SEAT ACCESS I. FRONT SEAT ADJUSTMENTS To adjust rear back rest to most comfortable position, a recliner lever is provided at side of the front seats. Pull recliner lever upwards and release it for locking once aligned to desired position. Recliner lever is located on right hand side for driver’s seat and left-hand side of passenger’s seat. Rear seats can be accessed from both sides of vehicle.
4.4 SEAT BELTS REAR SEAT A : Tool kit & warning triangle are placed in rear seat rest pouches. B: Press release lock and pull head rest for adjustment. 4.4 SEATBELTS Both front and rear seats are fitted with 3-point type safety belts with retractor for maximum protection from any inadvertent event. REAR SEAT Warning Triangle Tool Kit CAUTION Position of seat backrest should always be in an upright position when driving, or seat belt effectiveness may be reduced. Always adjust seat before driving.
4.4 SEAT BELTS / 4.5 HEAD REST (SRS) REAR SEAT BELTS: For rear seat, seat belts are ALR (Automatic locking retractor) type that works both as ELR and ALR but has a switching over point indicated by a click as you pull seat belt. Sit upright and adjust belt length and latch buckle. CAUTION Make sure all seat-belts are properly fastened before driving for safety. To unfasten belt, press release button on latch buckle.
4.6 NOTES NOTE ! Make sure you remove hard or CAUTION It is dangerous to drive without headrest. breakable objects lying in your pockets, dress, if any, before wearing seatbelts. ! Seatbelt is equipped to be used by one person only. Never use seatbelts for more than one occupant. ! Ensure that seatbelts straps are not twisted while in use. ! Pregnant woman are recommended to wear seat belts for protection. Please consult your doctor for any specific recommendations.
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5 36 Instrument Cluster................................................................ Head lights........................................................................... Turn signal and Indicators.................................................... Indicator Lights .................................................................... Speedo and ODO meter....................................................... MODE and SET button..............
5.1 INSTRUMENT CLUSTER 24 23 1 2 22 3 21 4 5 20 6 19 18 17 ! 7 8 9 10 11 12 16 15 14 13 1. LH turn indication light 2. Charge indicator light 3. Parking & low brake fluid light 4. High beam light 5. Low beam light 6. Parking light 7. Anti theft 8. EV warning light 9. Gear 10. Set button 11. Trip & ODO meter 12. Digital SOC 13. SOC bar 14. Time to charge / Distance to empty 15. Mode button 16. Drive efficiency 17. Service light 18. Temperature light 19. Low auxiliary battery light 20.
5.2 HEAD LIGHTS 5.2 HEADLIGHTS This lever operating headlights has three positions. They are: 1. OFF - In this position, all lights are off. 2. Middle Position - Front parking lights, tail Park lights, licence plate lights and dashboard backlighting is lit. 3. Third Position - Headlight HI or LOW beam comes on with other middle position lights when lever is turned with HI or LOW position. OFF LIGHT / INDICATOR STALK 38 Instrument Cluster and Controls PARKING LIGHT I.
5.3 TURN SIGNALS & INDICATOR 5.3 TURN SIGNALS Turn signal lights blink when you select stalk for a lane change or a turn. 1. Push side indicator stalk forward for left turn and backward for right turn. 2. During high speed lane change push stalk upwards or downwards within a second for automatic 3 blinks. T LEF In case if it is blinking faster than normal, then one of indicator bulb is fused and bulb needs replacement.
5.4 INDICATOR LIGHTS CAUTION TEMPERATURE LIGHT III. TEMPERATURE LIGHT This indication comes on blinking or solid in driving/charging, indicating any of below components having reached their maximum operating temperature. 1. Battery 2. Charger 3. Motor 4. Motor controller a) Flashing temperature light indicates EV system temperature either too low or high for normal usage. b) Solid temperature light indicates EV system temperature reaching its max normal operating temperature.
5.4 INDICATOR LIGHTS / 5.5 SPEEDOMETER & ODOMETER IX. ANTI THEFT LIGHT After successful locking, car will enter into immobilized state & this LED will blinking in cluster. DOOR OPEN LIGHT VII. DOOR OPEN LIGHT It indicates driver or passenger side door or hood or hatch is open. It will be off once they are closed properly. SEAT BELT LIGHT VIII. SEAT BELT LIGHT It indicates seat belt light ON when driver side seat belt is not worn in drive. ANTI THEFT LIGHT 5.
5.6 MODE & SET BUTTON / 5.7 EFFICIENCY / 5.8 SOC & BAR GAUGE 5.6 MODE & SET BUTTON Button u Press & hold SET button for 5 seconds to read messages, if EV warning light is on. press again to read more messages. 5.8 DIGITAL SOC & SOC BAR ! Indicates ‘State of charge’ in digital & bar display. MODE ! Displays all bars if SOC >95% ! Lowest bar will start flashing if SOC drops button to toggle between ODO, TRIP A or TRIP B.
5.9 DTE & TTC INDICATOR / 5.10 WIND SCREEN WIPER & NOZZLE 5.10 WINDSCREEN WIPER To operate windscreen wiper, turn lever from OFF position to any of below operating positions in drive. 5.9 DTE / TTC INDICATOR DTE- Distance To Empty : Indicates approximate number of kilometers that can be driven with available charge. TTC- Time To Charge: Indicates approximate time to full charge.
5.11 GEAR LEVER & DRIVE MODES Bottle holder R N F B Gear shift lever 5.11 GEAR LEVER & DRIVE MODES Gear lever enables you to choose your desired drive direction. It has following positions: Forward [F]: (Range mode) Press gear release button to move lever from ‘N’ to ‘F’ mode. This is normal driving mode position to drive in forward direction (max speed is 80kmph) and driving in this mode will give best drive range.
5.12 GLOVE BOX & BOTTLE HOLDER 5.12 GLOVE BOX & BOTTLE HOLDER Instrument panel houses glove box that can be used for storing small things like CD, user manuals, spectacles etc. Door inner panels have a slot for storing water bottle. Boost mode indication: It will be on with gear lever is at ‘B’ position after key ON . Economy mode indication: a) When SOC drops below 20% b) When EV system temperature reaches minimum set limit. c) In this mode driving power will be limited.
5.13 ACCESSORIES 2 1 3 5.13 ACCESSORIES: 12 V Socket : Center console is equipped with a 12V power socket for charging laptop, mobile and other applications which consumes less than 100 watts. USB Port: USB port can be used for playing audio and video files from USB, IPOD when connected to port. (System may not support some of USB makes that are not from standard regular manufacturers. Refer “Infotainment and Navigation manual” for more information. 1. 12 V socket 2. USB port / Aux 2 in 3.
5.14 INFOTAINMENT SYSTEM* INFOTAINMENT CONTROLS: 1. Reset button 2. Disc change button 3. Return to Main menu 4. Navigation key button 5. Display screen 6. Switch on / off & Volume button 7. Navigation card slot 8. Micro SD card slot 9. Aux In socket 10 Disc player The vehicle if equipped with “Infotainment & Navigation system” the above functions can be performed in vehicle. Refer “Infotainment & Navigation manual” for all information on operations and using this feature prior to first drive.
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 Climate controls...................................................... Air flow vents.......................................................... Air flow modes........................................................ Blower..................................................................... Recirculation mode................................................. Cooling................................................................... Demister.................................
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6.2 AIR FLOW VENTS / 6.3 AIR FLOW MODES / 6.4 BLOWER 6.2 AIR FLOW VENTS Vehicle is equipped with a blower system with air flow vents provided to circulate air at locations within vehicle. 1. Central (circular) Louvers direct air towards cabin. 2. Vents near windshield directs air towards it. 3. Louvers & vents at two corners of dashboard directs air at sides and on to windows. Louvers at centre & sides can be adjusted to direct air for better comfort.
6.5 RECIRCULATION MODE / 6.6 COOLING/ 6.7 DEMISTER Demister 6.5 AIR RECIRCULATION MODE Car will be in recirculation mode by default in key on condition. Turn OFF this button to enable fresh air mode. Cooling 6.7 BLOWER- DEMISTER Front wind shield glass demister is turned on to clear fog by pressing button once on blower knob. Press again to turn off demister. ! HVAC starts with high blower speed and maximum compressor speed for a minute at start and resets to selected position afterwards.
6.8 HEATER / 6.9 REAR DEFOGGER 6.8 HEATER 6.9 REAR DEFOGGER To operate Heater: a) Rotate knob from off position in clockwise direction. ‘Heater’ symbol will come on and warm air will flow from vents based on mode selection. b) Heater will get switched off once the SOC reaches 10% while blower continues to operate and will be indicated by blinking ‘HEATER’ LED. Rear hatch defogger is switched on to clear fog on rear hatch glass by pressing button once on AC & Heater knob.
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7.1 7.2 7.3 7.4 7.5 7 54 My car info ............................................................... 55 Efficiency................................................................... 55 REVive....................................................................... 56 Eco setting and Appreciation.................................... 58 Mobile App...............................................................
7.1 MY CAR INFO* / 7.2 EFFICIENCY 7.1 MY CAR INFO: Using “My car info” by infotainment system, below features can be accessed. 1. State of charge 2. Distance to empty (DTE) 3. My car drive 4. My car regen 5. My car Idle 6. Drive efficiency 7. REVive 8. User info- Guide & Manuals 9. Eco setting 10. Eco drive score Switch on infotainment system after key on & select ‘My car’ on touch screen to access ‘My car information’. In ‘My car information’.
7.3 REVive* REVive* is a feature to enable reserve energy when you run out of charge. 1. REVive is activated if SOC is <10% 2.REVive can be activated by infotainment system. To activate: a) Select ‘Gear Lever’ to neutral. b) Select press to REVive REVive will get activated with revived SOC and DTE For unsuccessful attempts it will display any of below messages. 1. REVive time out 2. SOC greater than 10% 3. REVive already set 4. Vehicle not in neutral 5. Vehicle not authenticated 6.
7.3 REVive Shift gear lever to neutral mode and try again to enable ‘REVive’ with other set conditions. This screen displays that ‘REVive’ cannot be done as number of ‘REVive’ used in vehicle have crossed limit. For drive stop error message while activating ‘REVive’, contact Technical help desk for support and assistance. Authenticate vehicle and try again to enable ‘REVive’ with other set conditions.
7.4 ECO SETTING & APPRECIATION / 7.5 MOBILE APP It can be used for setting “Eco” and see fuel saved. To get to this screen slide previous screen upwards. 58 My car info & Mobile App It helps on improvising driving habits, litres of fuel saved and improve. 7.5 MOBILE APP: Vehicle is equipped with ‘Mobile app’ that can help user in planning his drive / charge and enabling some of features and operations mentioned below. Please check if your mobile is a smart phone for using this feature. 1.
7.5 MOBILE APP 1. Lock & Unlock: Using this feature you can lock and unlock your vehicle remotely. Tap at center to lock or unlock. 2. Start & Stop ‘Air conditioning’: Using this feature you can keep your car cabin pre-conditioned by remote for convenience and activation depends on cabin temperature at that time. Operation: Remote pre-conditioning will get activated when enabled if cabin temperature is below 18°C or above 21°C.
7.5 MOBILE APP 3. Vehicle energy indication: This screen shows present state of charge & distance to empty. Using this you can start and stop vehicle charging process remotely. 60 My car info & Mobile App 4. Schedule ‘Air Conditioning’: Vehicle air conditioning can be scheduled for days of the week with time. You have to go to above screen in your mobile app and add schedule as per your requirement and save it. Working of heating / cooling depends on car cabin temperature. 5.
7.5 MOBILE APP While activating ‘REVive’ feature ensure that SOC is less than 10%, vehicle is in ‘Neutral’ position after key on and authentication. 6. Trip planner: Using this feature you can plan your trip with any / all possible routes. Going to this menu you can see and check where in it can be one way or possible round trip with available energy.
7.5 MOBILE APP 7. Search ‘Nearest charging points’: Going to this screen you can check near by ‘charge points / stations’. 62 My car info & Mobile App 8. Vacation mode: If vehicle is not be used for more than 1week, enable ‘Vacation mode’ and save battery from idle discharge. For doing so:- Select date, time from and to and save it in above screen. Operation of vacation mode: Car on charge: ! Car will charge or discharge till SOC reaches to 50% at start date /time and maintains SOC at 50%.
7.5 MOBILE APP 9. Assistance: With this feature you can avail on road assistance, access trouble shooting guide & also videos. You can access above menus, request for ‘Road side assistance’, plan ‘service scheduling’, use ‘trouble shooting guide’ and also send ‘feedback’. You can access above sub menu and do possible trouble shooting. Upon selecting video, it starts streaming from web and display.
8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 Key fobs and keys.................................................... Key fob operation.................................................... Chime...................................................................... Door Locks............................................................... Hazard Warning...................................................... Horn........................................................................
8.1 KEY FOBS & KEYS / 8.2 KEY FOB OPERATION / 8.3 CHIME 8.1 8.2 KEY FOBS & KEYS Car comes with two identical key fobs with keys. Key fobs used to lock / unlock vehicle, authenticate to start car, open rear hatch and find car in parking lot. In event of any loss or theft, in order to provide a new set of key fobs by service center, it is suggested to note down vehicle key tag details and keep it in a safe place.
8.4 DOOR LOCKS / 8.5 HAZARD WARNING II. TO OPEN DOOR: 8.4 DOOR LOCKS: I. TO LOCK/ UNLOCK MANUALLY: To lock or unlock your car manually in event of central locking inoperative, turn key in clockwise or anti-clockwise direction respectively as shown in figure. To lock LH door from inside, push door lock lever forward and push it backward to unlock as indicated in figure. UNLOCK (anti-clockwise) UNLOCK LOCK 66 Pre drive checks 8.5 HAZARD WARNING NOTE LOCK (clockwise) CAUTION 1.
8.6 HORN / 8.7 MIRROR ADJUSTMENT / 8.8 HEAD LIGHT FOCUS SWITCH NOTE Interior and side mirror adjustments also to be used for night driving to avoid glare caused by vehicles coming from behind. 8.6 HORN SIDE MIRROR ADJUSTMENT SWITCH Horn operation is integrated in center pad of steering wheel. Press anywhere on this pad to sound horn. Right Mirror Left Mirror 4 3 2 1 0 UP LEFT RIGHT HEAD LIGHT FOCUS SWITCH DOWN SIDE MIRROR ADJUSTMENT: 8.
8.9 SUN VISOR / 8.10 ROOF LIGHT / 8.11 BRAKES ON OFF + + Max Min + Master cylinder with booster + + + 8.9 SUN VISOR Two adjustable sun visors are provided in car for protection of driver and passenger against glare. In addition, passenger side sun-visor comes equipped with a vanity mirror. 68 Pre drive checks 8.10 ROOF LIGHT It has 3 positions: Position 1 (off) : Light remains off when door is open. Position 2 (0) : Light comes on when doors are opened & goes off when closed properly.
8.12 WIPER WASHER TANK / 8.13 GENERAL CHECKS 8.13 GENERAL CHECKS: + Prior to starting of your drive do carry out a visual check for available energy is sufficient for your journey, all dash board lights are working OK, all tyre pressures are OK, Seat belts and lights / horn are working fine. + + + + + Wiper washer Tank 8.12 WIPER WASHER TANK: A container for wiper washer fluid is provided under the hood.
9.1 9.2 9.3 9.4 9.5 9.6 Starting.................................................................. 71 Driving................................................................... 72 REVive................................................................... 73 Hill Hold................................................................. 73 Extending Your Driving Range .............................. 73 Troubleshooting.....................................................
9.1 STARTING 9.1 STARTING: Check energy level on SOC bar and digital SOC display. Ensure that there is enough charge for your immediate journey. Eight simple steps to get your car started & ready to drive: Step 1: Turn off power supply and remove plug from wall socket. Step 2: Open rear hatch and unplug charge cable. Roll it & keep inside vehicle. Step 3: Unlock door using remote key fob.
9.2 DRIVING Step 9:When you require a higher acceleration to overtake other vehicles or in up-hill climbing, move gear lever to ‘Boost’ [B] mode. In this mode you attain a much higher torque. The max. speed is 81 kmph & It is possible for you to switch from Forward [F] mode to Boost [B] mode and vice-versa while car is in motion. However, for optimal driving range, you are advised to use Forward [F] mode. Step 10: To reverse, make sure that your car is stationary.
9.3 REVive / 9.4 HILL HOLD / 9.5 EXTENDING YOUR DRIVING RANGE CAUTION Always ensure energy level is sufficient for proposed travel distance. Avoid driving below 1% State of Charge as vehicle might stop at any point of time from now. Find nearest charge point to charge your car. 9.4 HILL HOLD & RESTRAINT: 9.5 EXTENDING YOUR DRIVING RANGE This feature allows you stop your car on inclined roads for few seconds after pressing and holding brake for a second.
9.6 TROUBLESHOOTING PROBLEM i. POSSIBLE CAUSE Charge cable may not be removed from Start button pressed, car not turning on , on board charge port. with ‘UNPLUG CAR’ message. REMEDY , Remove charging cable from car on board charge port. , Place remote key fob near ‘START’ button for ii. Car not switching on with message ‘AUTHENTICATE KEY’ on cluster. , Authentication not done correctly. iii. Car not switching on with SHIFT GEAR TO ’N’ message on cluster. , Car may not be parked in neutral. iv.
9.6 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY viii. Error message ‘TOPUP BRAKE FLUID’ and indication on cluster. , Brake fluid level may have gone low in ix. Car not driving per mode & throttle demand with ‘GO SLOW’ message. , Possible fault in EV drive system , Drive carefully and request assistance from your dealer. x. Car not moving with ‘DRIVE FAULT’ message on cluster. , EV drive system having permanent , Contact your dealer for assistance. xi.
9.6 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY xvi. Steering Kickback: (While driving, you feel jerks and vibrations on steering wheel.) , Low or uneven tyre pressure. , Inflate to correct tyre pressure. xvii. Hard or Rough ride: (When you drive your car, you feel that ride is bumpy and rough.) , Excessive tyre pressure. , Inflate to correct tyre pressure. xviii. Wheel Wobbling: (While you drive, wheels and / or steering shake.
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10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 Tyres .................................................................... Tyre Pressure ....................................................... Tyre Markings ...................................................... Wheel Alignment and Balancing.......................... Tyre rotation......................................................... Tyre and Wheel Inspection .................................. Spare Wheel.........................................................
10.1 TYRES / 10.2 TYRE PRESSURE / 10.3 TYRE MARKINGS 10.1 TYRES Car is provided with tubeless tyres. 10.2 TYRE PRESSURE Recommended Tyre pressure (cold fill) is: NOTE Any under inflated tyre generates excessive heat that may result in reduced life of tyres. Check inflation pressures on all tyres at least once in two weeks before driving. This should be done when tyres are cold. Low tyre inflation pressure will result in higher rolling resistance and will have a negative effect on drive range. 1 9.0 8.
10.4 WHEEL ALIGNMENT AND BALANCING / 10.5 TYRE ROTATION 10.4 WHEEL ALIGNMENT AND BALANCING NOTE Wheel alignment and balancing are important for safety and to optimize drive range. Check the wear on your tyres at least once a month. If your tyres are wearing unevenly, e.g. inside shoulder of tyre wearing faster than rest of the tread, or if you detect excessive vibration, get your wheel alignment and balancing checked immediately.
10.6 TYRE INSPECTION / 10.7 SPARE WHEEL / 10.8 CHANGING FLAT TYRE While carrying out tyre rotation, check for damaged tyres & wheels. Also get a check on wheel alignment. If any such damage is found, contact nearest Authorised Service Centre immediately. 10.8 CHANGING FLAT TYRE Follow 6 simple steps given below to change a flat tyre: After every 30,000 kms vehicle usage, tyres need rotation. Periodic rotation of tyres will result in uniform tyre wear.
10.8 CHANGING A FLAT TYRE B Tool kit is in rear seat back pouch as shown above and jack is provided at front under hood. Remove wheel spanner from tool kit and provide stopper to wheel parallel to flat tyre before Jacking up vehicle for changing wheel. A Step 2: Open hood (bonnet). Remove jack by unscrewing mounting nut. Remove spare tyre by unstrapping mounting belt. Step 3: If required remove hubcap by holding cap on top and tapping it gently. Loosen fourwheel nuts, ½ turn with wheel spanner.
10.8 CHANGING A FLAT TYRE Adjust jack for correct position and fit it back to its location using mounting nut. And fix tool kit in its place behind rear seat. Re-fix hubcap by placing it in its original position and tapping it gently at center. Now vehicle is ready to drive. Step 4: Place jack under jack point. Turn end bracket clockwise until top of jack contacts jack point. Make sure jack point tab is resting in jack notch. Use jack rod to raise vehicle until flat tyre is just off ground.
11.1 11.2 11.3 11.4 11.5 11.6 Accessories - Do’s and Don’ts............................... Parking - Do’s and Don’ts...................................... Maintenance- Do’s and Don’ts.............................. Charging- Do’s and Don’ts..................................... Servicing-Do’s and Don’ts...................................... Driving-Do’s and Don’ts.........................................
11.1 ACCESSORIES /11.2 PARKING / 11.3 MAINTENANCE 11.1 ACCESSORIES - DO'S & DON'TS DO’S , Only recommended accessories should be installed through Authorised Service Centre. DON’TS , The customers should not install any electrical accessories. Unauthorised addition of electrical accessories can damage your vehicle and manufacturer warranty will become null and void. 11.2 PARKING - DO'S & DON'TS DO’S , Always engage parking brake while parking your car.
11.4 CHARGING - DO'S & DON'TS / 11.5 SERVICE - DO’S & DON’TS 11.4 CHARGING - DO'S & DON'TS DO’S , Inspect your charging cable periodically for any damage like cracks, cuts, exposed wire, etc. Replace if required. , When charging process is over, first switch off power supply. Then remove charging cable from external Power Source and on-board charge port, in order. Roll up and store charging cable in its compartment behind rear seat.
11.6 DRIVING - DO'S & DON'TS DO’S DON’TS , Always ensure right charge for right distance. Check SOC level on , Do not undertake drive when SOC level is very low. Driving at this gauge before commencing a journey. stage might reduce life of battery pack. , , Always wear seat belt while driving. Avoid sudden acceleration and hard turns. This will , Adhere to maximum payload is 300 kg for better acceleration, driving consume more energy and thereby affecting driving range. , range and comfort.
12.1 Lights..................................................................... 89 12.2 Turn lights............................................................. 90 12.3 Interior Light......................................................... 90 12.4 Brakes................................................................... 90 12.5 Tyres...................................................................... 90 12.6 Windscreen Washer.............................................. 91 12.7 Wiper blade.............
12.1 LIGHTS 12.1 LIGHTS Check operation of your car exterior lights at least once a week. A burned out bulb creates an unsafe drive condition by reducing your vehicle’s visibility and ability to signal indications to other road users. Following check list will help: 1. Headlights (low and high beam) 2. Parking lights 3. Turn signals 4. Reverse lights 5. Number Plate light 6. Brake lights 7. All indicator / IP warning lights 8. High mount stop lamp If you find any bulbs have fused, have them replaced.
12.2 TURN LIGHTS / 12.3 INTERNAL LIGHT /12.4 BRAKES / 12.5 TYRES 12.2 TURN LIGHTS Front & side Turn Signal Lights 12.3 INTERIOR LIGHT + + Max 1. Open front hood and fix the stay rod to mounting groove. 2. Rotate bulb holder for front indicator & side indicator, pull bulb holder along with rubber grommet from its seat in head light assembly. 3. Rotate bulb anticlockwise from its holder and remove it. 4. Replace bulb with a new one. 5. Install in reverse order of removal. 1.
12.6 WINDSHIELD WASHER / 12.7 WIPER BLADES We recommend that you visually check your tyres every week and maintain correct tyre pressure as recommended in Section on TYRES. In addition to proper inflation, get wheel alignment done at intervals that helps to decrease tyre wear. If you observe tyre is getting worn unevenly, contact Authorised Service Centre for wheel alignment. 12.6 WINDSCREEN WASHER 12.7 WIPER BLADE REPLACEMENT Windscreen Washer fluid tank is located under hood on left-hand side corner.
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12.9 FUSE BOX 12.9 FUSE BOX Components in car are protected from short circuits by fuses. Fuse box containing various fuses with their ratings for different operations is located below hood. It also has relays for other functions.
12.9 FUSE BOX FUSE NO RATING (A) F1 15 F2 3A F3 3A F4 7.5A F5 15A F6 15A F7 15A F8 5A F9 3A F10 ---------F11 10A F12 15A F13 30A F14 20A F15 15A F16 7.5A F17 3A F18 3A F19 15A F20 7.5A F21 3A F22,F23 & F24 --F25 3A F26 7.
12.10 INTERIOR / 12.11 STORING OF CAR 12.10 INTERIOR i. Carpets To remove dirt, vacuum carpets frequently. Always keep the carpets as dry as possible. ii. Fabric Vacuum dirt or dust out of upholstery fabric frequently. To clean stubborn stains, use a commercially available fabric cleaner. To make sure it does not bleach or stain the fabric, test it on a hidden area of the fabric. Make sure solution does not penetrate into foam beneath the fabric.
12.12 EXTERIOR / 12.13 END OF LIFE - DISPOSAL 12.12 EXTERIOR i. Washing: • Dirt or grit can scratch body panel, while tree sap & bird droppings can ruin the finish permanently. • Use antistatic brush provided in car for cleaning car roof panel. • Rinse vehicle thoroughly with cold water to remove loose dirt. • Mix mild detergent specially made for car, wash with cold water. • Wash car using sponge or soft cloth. Start from top to bottom & rinse frequently.
13.1 Emergency safety................................................. 99 13.2 Battery.................................................................. 99 13.3 Recovery and Towing of Car................................. 100 13.4 Emergency exit..................................................... 101 13.5 Safety features.....................................................
13.1 EMERGENCY SAFETY / 13.2 BATTERY 13.1 EMERGENCY SAFETY: TURNING OFF POWER SWITCH 13.2 BATTERY 48V SAFETY MEASURES Press key switch once to turn off the system. This is indicated by status LED turning off. Vehicle battery is of Li-ion type and has some solvents as electrolyte. Any event of fire or high impact accident damaging battery, user is advised to walk away from the vehicle and notify appropriate responder and appraise fact that vehicle is an EV with 48V DC system.
13.3 RECOVERY & TOWING OF CAR 2. Wheel lift: Tow truck pivot arms go below tyres of front and lift them off ground. While other two wheels are on ground. 3. Towing by cable: Break down vehicle is fixed with a tow hook and using a towing cable, it is towed by another vehicle. 1. Flat bed Towing Towing hook 2.
13.4 EMERGENCY EXIT / 13.5 SAFETY FEATURES 3. Towing by cable 13.4 EMERGENCY EXIT For a breakdown, push the car towards one side of road. Take tow hook available in tool kit. Tow hook mounting threaded holes are provided at front LH side ends of chassis cross member near bottom grill below number plate. Fix hook by turning it in the hole in anticlockwise. Tie one end of towing rope to tow hook eye of break down vehicle and other to vehicle towing it.
14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 14.11 14.12 Vehicle identification number.............................. 103 General ................................................................ 104 Performance ........................................................ 104 Motor .................................................................. 104 Motor controller................................................... 104 Controls................................................................
14.1 VEHICLE IDENTIFICATION NUMBERS LOCATION OF VEHICLE IDENTIFICATION NUMBER PLATE Vehicle identification plate is riveted on chassis strut cross member and it is a 17 digit alpha numeric number. VIN Punch LOCATION OF VIN punch & Chassis number VIN is also punched on right hand side of chassis strut member & last 4 digits gives the chassis number. VIN Plate LOCATION OF MOTOR NUMBER Motor number is punched on body of motor.
14.0 TECHNICAL SPECIFICATIONS 14.2 GENERAL Type Seating Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Kerb Weight Gross Vehicle Weight Rating Turning Radius Steering Gear Box Frame Type 2 Door hatch-back Right Hand Drive 4 Adults(D+3) 3280 mm 1514 mm 1560 mm 1958 mm 180 mm 830 Kgs. 1130 Kgs. 3900 mm Rack & Pinion Welded Tubular Steel Space Frame 14.
14.0 TECHNICAL SPECIFICATIONS 14.7 POWER PACK / AUX. BATTERY 14.9 TYRES Battery type/ location Lithium Ion battery / packaged under the front seats. Tyre size (Front & Rear) Pack voltage 48V DC system Tyre pressure (Laden) Front & Rear: 32psi Capacity 200 AH Aux. Battery Front Rear 155 / 70 R 13, Tubeless 12V, 7Ah NOTE: The tyres fitted in the vehicle meet the requirements of BIS and they would comply with the requirements under the CMVR 1989, as mentioned Notification SO 2953E 14.
14.0 TECHNICAL SPECIFICATIONS 14.11 BRAKING SYSTEM Type Hydraulic Front: Disc 215 mm Rear: Drum 180mm Parking brake mechanically actuated on rear wheels. Hydraulic brakes with vacuum booster assisted by electric regenerative braking to optimize driving range. Asbestos free brake liners. 14.12 BODY PANELS & BUMPERS Body Panels Bumpers Dent resistant high Impact ABS. Dent resistant high Impact ABS.
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15 108 Index INDEX
INDEX A Anti theft light...................................... Accessories......................................... Air flow vents....................................... Air flow modes..................................... Air recirculation mode.......................... D 41 46 50 50 51 Door open light............................... DTE - indicator................................ Door locks...................................... Driving............................................ Drive -troubleshooting....
INDEX L R Low brake fluid light......................... Lights-replacement of bulbs............ Rear hatch glass............................ Rear seat access........................... Rear defogger................................ Roof light........................................ REVive........................................... 39 89 M Mode and set button........................ My car info....................................... Mobile App....................................... Mirrors..............
( ) with you hamesha 1800-209-6006 24x7 ON ROAD ASSISTANCE ADVANCE TECHNICAL ASSISTANCE 1800 267 0102 1800 102 4046 TOLL FREE TOLL FREE Available upto 50kms from any Mahindra e₂ o dealer COMPLETE CUSTOMER CARE Mahindra Reva Electric Vehicles Pvt. Ltd., #484, Lakshmi Arcade, 1st Floor, 27th Main,17th Cross, HSR Layout, Sector II, Bangalore- 560102, Karnataka, India.Phone: +91 80 42486200, E-mail: CUSTOMERCARE@mahindrareva.com ; CUSTOMERCARE@mahindra.com Web:www.mahindrareva.