Instruction Manual

0 - Table of Contents
ExpressCard 2000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 5
4 Removal and Re-installation .................................................................................................. 43
4.1 How to Prepare the Device for Removing / Re-installing Modules ........................... 43
4.2 How to Remove / Re-install the Top Access Door ....................................................... 44
4.3 How to Remove / Re-install the Side Access Doors .................................................... 48
4.4 How to Remove / Re-install the Cover .......................................................................... 50
4.5 How to Remove / Re-install the Hopper Module ......................................................... 63
4.6 How to Remove / Re-install the Image Print Head ..................................................... 76
4.7 How to Remove / Re-install the Image Printer Module .............................................. 77
4.8 How to Remove / Re-install the XY Transport Ribbon Cable ..................................... 82
4.9 How to Remove / Re-install the XY Transport Module................................................ 88
4.10 How to Remove / Re-install Embosser Fonts ........................................................... 93
4.11 How to Remove / Re-install the Embosser Module ................................................. 94
4.12 How to Remove / Re-install the Tipper Heater.......................................................101
4.13 How to Remove / Re-install the Tipper and Exit Ramp Module ..........................106
4.14 How to Remove / Re-install the Exit Transport Module ........................................111
4.15 How to Remove / Re-install the Embedded PC......................................................113
4.16 How to Remove / Re-install the Embedded PC Solid State Drive (SSD) ............119
4.17 How to Remove / Re-install the Main Logic Board (MLB) ....................................122
4.18 How to Remove / Re-install the Power Controller and Backplane .....................125
4.19 How to Remove / Re-install the Power Supply ......................................................131
4.20 How to Remove / Re-install the Magnetic Stripe Reader (MSR) Module ..........136
4.21 How to Remove / Re-install the Touchscreen ........................................................138
5 Adjustments ............................................................................................................................141
5.1 How to Calibrate the Touchscreen ...............................................................................141
5.2 How to Calibrate the Hopper Transport Module .........................................................143
5.3 How to Calibrate the XY Transport Module .................................................................145
5.4 How to Calibrate the Embosser Module ......................................................................147
5.5 How to Calibrate the Indenter Module .........................................................................164
5.6 How to Calibrate the Image Printer Module ...............................................................167
5.7 How to Minimize Image Printer Margins .....................................................................172
5.8 How to Calibrate the Tipper Module ............................................................................175
6 Diagnosis .................................................................................................................................178
6.1 Known Symptoms and Possible Causes .....................................................................178
Appendix A Technical Support ................................................................................................179
Appendix B Glossary .................................................................................................................179