Cipher Gun CPR-2000 MAGNUM VENUS PRODUCTS Operations Manual Cipher Gun
Cipher Gun Operations Manual Corporate Headquarters/Manufacturing 5148 113th Ave., Clearwater, FL 33760 USA Phone: (727) 573-2955 Fax: (727) 571-3636 Email: info@mvpind.com Web: www.magind.com Manufacturing/Sales 1862 Ives Avenue, Kent, WA 98032 USA Phone: (253) 854-2660 - (800) 448-6035 US/Canada Fax: (253) 854-1666 Email: info@mvpind.com Web: www.venusmagnum.com Sales/Service 320 North Main St.
Table of Contents Cipher Gun Operations Manual C H A P T E R 1 - DISASSEMBLY OF CIPHER GUN (CPR-2000) Gun Handle Disassembly Gun Block Disassembly Flush Valve Disassembly Catalyst Injector Disassembly C H A P T E R 2 - ASSEMBLY OF CIPHER GUN Flush Valve Assembly Gun Head Assembly Gun Handle Assembly Catalyst Injector Assembly Gun Head to Handle Assembly C H A P T E R 3 - GUN ADJUSTMENT & START UP C H A P T E R 4 - TROUBLESHOOTING Catalyst Problems Resin Problems Flush Problems General Problems C H A
Chapter 1 Cipher Gun Disassembly WARNING Always remove fluid pressures before working on the unit. WARNING Be careful not to bend the catalyst and resin needles. Initial Disassembly . . . 1. Remove Catalyst, Resin and Flush fluid pressure from system before disassembly. 2. Remove Catalyst, Resin and Flush lines from the Gun Block Assembly (CPR-2001-01). 3. Remove Screw (00145) from Trigger Stud (54630-1). 4. Remove Trigger Stud from Gun Handle (54350-3) and Trigger (54360-1). 5.
Gun Block Disassembly 1. Pull Catalyst Needle and Resin Needle (CPR-2005-01) from their Housings 2. Remove Nozzle Cap (8704-4-1), Nozzle, and Turbulent Mixer 3. Remove the Mix Housing (5104-20-1) by removing the two Cap Screws (F-CS1024-09). 4. Take the Catalyst Injector (5104-03-01) out of the Distribution Ring (5104-17-1) (see Catalyst Injector Disassembly and Assembly for reference) 5. Remove the Mix Housing Seal (5104-12-1) and Distribution Ring (5104-17-1) from Mix Housing (5104-20-1). 6.
Chapter 2 Cipher Gun Assembly WARNING Be careful not to bend the catalyst and resin needles. Flush Valve Assembly (5104-01-01) (See Drawing Flush Valve Assembly (5104-01-01) for reference.) 1. 2. 3. 4.
3. Install Flush Valve Assembly (5104-01-01) into resin side of Gun Block 4. Install Distribution Ring (5104-17-1), with larger holes to the back, into the Mix Housing (5104-20-1) 5. Install new Mix Housing Seal (5104-12-1) into Mix Housing (5104-20-1) 6. Insert Catalyst Injector Assembly (5104-03-01) into Distribution Ring (5104-17-1) 7. Attach Mix Housing (5104-20-1) to Gun Block (CPR-2001-1) using the two (2) Cap Screws (F-CS-1024-09). 8.
Chapter 3 Cipher Gun Gun Adjustment & Start up Gun Adjustment and Start Up 1. Make sure trigger and trigger bar are not worn, loose or damaged before adjusting gun or needle guides. 2. Adjust the Resin Needle Guide and Jam Nut so they will open just before the Catalyst Needle, never catalyst first. How much you open the resin needle before you open the catalyst needle will depend on the resin viscosity and may have to be changed as the resin temperature changes.
Chapter 4 Cipher Gun Troubleshooting Catalyst Problems 1. Catalyst leaking around Needle (inside Needle Housing CPR-2003-02) · Replace O-Ring (O-S-006) on Needle · Check for excessive pressure in catalyst system 2. Catalyst leaking around Needle Housing · Replace O-Ring (O-S-012) on Needle Housing (CPR-2003-02) 3.
4. · · · 5. · No Resin from the gun Make sure trigger is pulling resin needle back / open Check gun block for blockages Check resin pump for proper operation (See resin pump manual) Resin leaking between fitting and gun block Replace O-Ring (O-S-012) Flush Problems (reference drawing 5104-01-01) 1. Solvent leaking from around flush button (inside flush body) · Replace O-Ring (7301-13-008)* on valve button 2. Solvent leaking from around flush neck (next to gun block) · Replace Split Seal (5104-21-1) 3.
Chapter 5 Cipher Gun Parts Drawings Cipher Gun
Cipher Gun MAGNUM VENUS PRODUCTS CIPHER GUN CPR-2000 08-09-02
CIPHER GUN CPR-2000 PARTS LIST ITEM PART # DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 *11 12 *13 14 16 17 *18 19 20 21 *22 23 24 25 26 *27 28 29 30 *31 32 33 34 35 36 37 38 39 40 41 7701-6-18 54350-3 00145 54630-1 54360-1 04039-1 54000-1 53900-1 53800-1 CPR-2005-01 O-S-006 CPR-2004-01 O-S-012 CPR-2003-02 CPR-2001-01 F-CS-04C-12 O-S-016 5104-03-01 5104-17-1 5104-20-1 5107-27-3 F-CS-1024-09 VFIT-6025-HT 8704-4-1 53110-1 02441-1 04070-1 MG-2031 54440-1 O-S-104A 54420-1 02883-8 56190-1 04420-1 F-HN-1024 56100-1
MAGNUM VENUS PRODUCTS CIPHER GUN Cipher Gun CPR-2000-SK
INJECTOR ASSY - GB1S1 (5104-03-01) PARTS LIST ITEM 1 2 3 4 5 6 PART # DESCRIPTION QTY 5104-16-1 5104-15-1 5104-14-1 5104-13-1 9203-2-2 D5104-03-1 Injector Plunger Injector Body Plunger Retainer Injector Seal Compression Spring Injector Assy - GB1S1 Dwg 1 1 1 1 1 1 MAGNUM VENUS PRODUCTS SystemOne - Injector Assy - GB1S1 5104-03-01 D5104-03-01 Rev.
Flush Valve Assy (5104-03-01) PARTS LIST ITEM PART # DESCRIPTION QTY 1 2 3 4 5 6 7 8 5104-22-1 5104-23-1 5104-26-1 5104-24-1 5104-25-1 5104-21-1 9203-2-3 7301-13-008 1 1 1 1 1 1 1 1 9 7301-3-007 Flush Valve Neck Flush Seal Body Flush Valve Seal Flush Valve Body Flush Valve Button Flush Valve Split Seal Compression Spring O-Ring *Do not grease this O-Ring* O-Ring ITEM PART # DESCRIPTION 10 7304-3-1 Nylon Seal 11 7701-6-1 Elbow Fitting 12 7701-6-3 Barb Fitting 13 7701-2-1 Hose Clamp OPTIONAL PARTS A
Cipher Gun
Cipher Gun
Cipher Gun
Corporate Headquarters/Manufacturing 5148 113th Ave., Clearwater, FL 33760 USA Phone: (727) 573-2955 Fax: (727) 571-3636 Email: info@mvpind.com Web: www.magind.com Manufacturing/Sales 1862 Ives Avenue, Kent, WA 98032 USA Phone: (253) 854-2660 - (800) 448-6035 US/Canada Fax: (253) 854-1666 Email: info@mvpind.com Web: www.venusmagnum.com Sales/Service 320 North Main St.
