CHOP CHECK FLUID SECTION MANUAL CCPLS-1000 & CCPLS-1000-SS Rev.
CCPLS-1000 Fluid Section Manual CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.com Rev.
CCPLS-1000 Fluid Section Manual TABLE OF CONTENTS: SECTION: Page TERMS & CONDITIONS OF SALE 4 SAFETY & WARNING INFORMATION 6 INTRODUCTION 15 REQUIREMENTS 17 FLUID SECTION REMOVAL 19 FLUID SECTION DISASSEMBLY 21 FLUID SECTION ASSEMBLY 23 FLUID SECTION INFORMATION 29 PARTS DRAWINGS 31 REVISION INFORMATION 47 Rev.
CCPLS-1000 Fluid Section Manual Terms & Conditions of Sale: GSSC, Inc.’s Terms & Conditions of Sale (“Terms & Conditions”) 588284v4 1. ACCEPTANCE: Acceptance of any purchase order from a customer or potential customer (“Buyer”) is subject to credit approval by GSSC, Inc. (“Seller”), acceptance of the purchase order by Seller and, when applicable, any manufacturer, vendor, or other third party that provides goods to Seller for resale to Buyer (“Vendor”).
CCPLS-1000 Fluid Section Manual 15. WARRANTIES: (a) SELLER’S WARRANTIES: Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of: (i) for parts, twelve (12) months from the date of invoice, and (ii) for systems, twelve (12) months from startup, or, if earlier, eighteen (18) months from the date of the bill of lading.
CCPLS-1000 Fluid Section Manual SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment. This manual outlines procedures to be followed in conducting polyester operations safety.
CCPLS-1000 Fluid Section Manual Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC, rating number 4a60bc. Extinguishing Media – Foam, Carbon Dioxide, Dry Chemical, Water Fog. Copies of the above bulletins are available, at a nominal charge from: National Fire Protection Association 470 Atlantic Avenue Boston, MA 02210 Research Report No.11 of the American Insurance Association deal with “Fire, Explosion and Health Hazards of Organic Peroxides”.
CCPLS-1000 Fluid Section Manual 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry.
CCPLS-1000 Fluid Section Manual D. Never add MEKP to anything that is hot, since explosive decomposition may result. E. Avoid contact with skin, eyes and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves and eye protection must be worn. Fire fighting equipment should be at hand and ready. F. Avoid spillage, which can heat up to the point of self-ignition. G.
CCPLS-1000 Fluid Section Manual A. The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
CCPLS-1000 Fluid Section Manual 2.4 Catalyst Diluents Magnum Venus Plastech spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Plastech, therefore, recommends that diluents not be used. This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
CCPLS-1000 Fluid Section Manual 2.8 Treatment of Chemical Injuries Great care should be used in handling the chemicals (resins, catalyst and solvents) used in polyester systems. Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body. For this reason, Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems. However, users should be prepared in the event of such an injury. Precautions include: 1.
CCPLS-1000 Fluid Section Manual 3.0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment such as EYE GOGGLES, GLOVES, EAR PROTECTION, and RESPIRATORS be worn when servicing or operating this equipment. Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB (decibels).
CCPLS-1000 Fluid Section Manual 3.2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground. An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed. It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables.
CCPLS-1000 Fluid Section Manual Introduction: This manual, the CCPLS-1000 FLUID SECTION MANUAL, provides information you need to perform simple maintenance and repair on your equipment. Step-by-step assembly and disassembly procedures are included for each component. Please read the manual carefully. Follow the steps in the order given, otherwise you may damage the equipment or injure yourself.
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CCPLS-1000 Fluid Section Manual Requirements: Air Requirements: Clean, dry compressed air must be available at up to 90 psi (6.3 kg/cm2) and a minimum volume of 10 CFM (0.3 m3). Air must be provided through an air hose with a diameter of 0.5 inch (1.3 cm) or greater. Tool and Supplies Requirements: When performing service and repair on the Fluid Section, you should have the following tools, spare parts and supplies available before beginning.
CCPLS-1000 Fluid Section Manual IMPORTANT WARRANTY INFORMATION Please note that components used on this equipment are made of specially developed, highstrength material. Only authentic Magnum Venus Plastech replacement parts are acceptable for use with this equipment. Use of unacceptable replacement parts will void our liability and warranty of this equipment. Please contact your Magnum Venus Plastech distributor for more information. Rev.
CCPLS-1000 Fluid Section Manual Fluid Section Removal: WARNING: When removing Pump Fluid Section, Hoses and Resin Surge Chamber, be sure to bleed off fluid pressure from the system before disconnecting. Release Surge Chamber charge before removing Surge Chamber. System may be under pressure and cause injury. Note: The Fluid Section can be rebuilt in place or easily removed and taken to a workbench. Flushing the fluid section with suitable cleaning agent can make the rebuild process much easier.
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CCPLS-1000 Fluid Section Manual Fluid Section Disassembly: NOTE: The procedures for disassembly of the Stainless Steel version and standard steel version will be the same except for Seals in the Intake Valve. For part numbers see the correct drawing in the Parts Drawing section of this manual. 1. If not already done, move the pump to the bottom of the down stroke. 2. Remove Hex Cap Screw (F-HB-06F-12) from the bottom of the Priming Rod.
CCPLS-1000 Fluid Section Manual 17. Remove the Spring Support Ring (CCPLS-1005) and Wave Springs (CCPLS1029) from inside of the Outlet Body. 18. Remove the Female Compression Ring, Male Compression Ring and V Packing (CCPLS-1002) from inside of the Outlet Body. Note: If the parts are hard to remove from the top of the Outlet Body use a wood or plastic dowel to push the parts out from the bottom. Cleaning with a solvent will help loosen stuck parts.
CCPLS-1000 Fluid Section Manual Fluid Section Assembly: NOTE: The procedures for assembly of the Stainless Steel version and standard steel version will be the same except for Seals in the Intake Valve. For part numbers see the correct drawing in the Parts Drawing section of this manual. Displacement Rod Assembly 1. Mount the Displacement Rod in a vise by the wrench flats. 2. Apply a small amount of Loctite to the threads of the Upper Piston Body and thread it into the Displacement Rod. 3.
CCPLS-1000 Fluid Section Manual Note: Use caution not to over tighten the lower Piston Rod as it will damage the lip of the piston cups. 11. Apply a small amount of Loctite to the threads of the Priming Rod. Thread Priming Rod into the Lower Piston Body. Remove the Piston Rod from the vise and set aside. Outlet Body Assembly – 1. Pack red grease (6706-2-1) into all of the V packing (CCPLS-1002) and Female Compression Ring. 2.
CCPLS-1000 Fluid Section Manual 11. Gently insert the Displacement Rod assembly into the Outlet Body and thru the V Packing (CCPLS-1002) from the outlet side. 12. Lightly grease both O-Rings (O-V-144) and install onto the Cylinder. 13. Firmly press the Cylinder over the Priming Rod and onto the Piston Cups (CCPLS1009), then into the Outlet Body. 14. Install the Valve Stop onto the Priming Rod up to the bottom of the Cylinder. Intake Valve Assembly – 1.
CCPLS-1000 Fluid Section Manual Stainless Steel Intake Valve Assembly – 1. Apply a light film of the proper lubrication to the inside of the Intake Valve (CCPLS-1017-SS). 2. Lightly grease and install Lower Intake Valve Seal (CCPLS-1015) into the Intake Valve (CCPLS-1017-SS). INTAKE VALVE PACKING NUT – CCPLS-1016-SS SEAL – CCPLS-1015 INTAKE VALVE BODY – CCPLS-1017-SS 3.
CCPLS-1000 Fluid Section Manual Final Assembly – 1. Apply a light film of the proper lubrication to the inside of both ends of Foot Valve Housing. 2. Slide the correct end of Foot Valve Housing over the Priming Rod and Intake Valve and onto the Cylinder. 3. Apply a light film of the proper lubrication to O-Ring and install onto Lower Valve Seat. 4. Install Lower Valve Seat over the Priming Rod and into the Foot Valve Housing. 5.
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CCPLS-1000 Fluid Section Manual Fluid Section Information: Power Head Diameter (in.) VPH-5000-P CCPLS-1000 Chop Check Putty 14 to 1 VPH-7000-P-HD 29 to 1 These ratios do not take in account of static or dynamic friction as well as the weight of the moving components. It is assumed that there is no fluid bypass around the piston cups or ball and seat.
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CCPLS-1000 Fluid Section Manual Parts Drawings: CCPLS-1000 CCPLS-1000-SS CCP-29100 CCP-29100-BF CCP-29100-SS CCP-1400-SS CCPLS-1000-RK CCPLS-1000-SS-RK CHOP CHECK FLUID SECTION ASSEMBLY SS CHOP CHECK FLUID SECTION ASSEMBLY COMPLETE PUMP ASSEMBLY WITH AIR MOTOR COMPLETE PUMP ASSEMBLY- INLET ADAPTOR COMPLETE SS PUMP ASSEMBLY COMPLETE 14:1 SS PUMP ASSEMBLY CHOP CHECK PUMP REPAIR KIT REPAIR KIT – SS FLUID SECTION Rev.
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CCPLS-1000 Fluid Section Manual Revision Information: Rev: 01/2012 Updated the manual format, Address, Logo. Added the Terms & Conditions of Sale and Revision Information sections to this manual. Included the SS version of the Chop Check Fluid Section in this manual. Rev: 08/2012 Updated the “Terms & Conditions” and Fluid Section drawings. Rev.
CCPLS-1000 Fluid Section Manual MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.
