CB-6000-GT Glass Monitor Manual Rev.
CB-6000-GT Material Monitor Manual CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.com Rev.
CB-6000-GT Material Monitor Manual Table of Contents SECTION: Page TERMS & CONDITIONS OF SALE 4 SAFETY & WARNINGS 6 INTRODUCTION 15 QUICK START – SET POINT PROGRAMMING 16 SYSTEM CALIBRATION – GLASS TOTAL & RATE 18 METER SETUP SHEETS 20 OPTIONAL REMOTE RESET SWITCH 26 GLASS CALCULATIONS WORK SHEET 27 PARTS DRAWINGS 30 REVISION INFORMATION 36 Rev.
CB-6000-GT Material Monitor Manual Terms & Conditions of Sale: • Customs duties, import and export licenses and certificates, if required, and all local taxes are excluded from this offer. If US state and local taxes are applicable and not included in equipment invoice, such amount may be invoiced later. • Delivery dates or shipping schedules are approximate and based upon the most recent information available at the time of order.
CB-6000-GT Material Monitor Manual against the Seller in respect of the goods, the liability of the Seller shall be limited to the value of the goods. • Many factors beyond Seller’s control contribute to the success of Buyer’s finished products, such as raw materials used to manufacture the product. Equipment is warranted to perform to specifications detailed in quotation, but Seller is not liable for quality or quantity of finished products produced by Buyer.
CB-6000-GT Material Monitor Manual SAFETY & WARNING INFORMATION: OPERATING YOUR POLYESTER SYSTEM SAFELY 1. Introduction Any tool, if used improperly, can be dangerous. Safety is ultimately the responsibility of those using the tool. In like manner, safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment. This manual outlines procedures to be followed in conducting polyester operations safety.
CB-6000-GT Material Monitor Manual Type of Fire Extinguishing equipment recommended: Fire Extinguisher – code ABC, rating number 4a60bc. Extinguishing Media – Foam, Carbon Dioxide, Dry Chemical, Water Fog. Copies of the above bulletins are available, at a nominal charge from: National Fire Protection Association 470 Atlantic Avenue Boston, MA 02210 Research Report No.11 of the American Insurance Association deal with “Fire, Explosion and Health Hazards of Organic Peroxides”.
CB-6000-GT Material Monitor Manual 2.2 Catalyst (Methyl Ethyl Ketone Peroxide) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry.
CB-6000-GT Material Monitor Manual C. Prevent contamination of MEKP with other materials, including polyester over spray and sandings, polymerization accelerators and promoters, brass, aluminum and non-stainless steels. D. Never add MEKP to anything that is hot, since explosive decomposition may result. E. Avoid contact with skin, eyes and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves and eye protection must be worn.
CB-6000-GT Material Monitor Manual When all three elements are present, the result can be an extremely violent explosion. The reaction can be sustained with very little aluminum or galvanized metal; any amount of aluminum is too much. A. The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material.
CB-6000-GT Material Monitor Manual G. Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No.91) is important wherever solvents are stored or used, to minimize, confine and exhaust the solvent vapors. H. Solvents should be handled in accordance with OSHA Section 1910.106 and 1910.107. 2.4 Catalyst Diluents Magnum Venus Plastech spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required.
CB-6000-GT Material Monitor Manual 2.7 Toxicity of Chemicals A. Magnum Venus Plastech recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91. B. Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel. C. Also determine the best methods of first aid treatment for each chemical used in your plant. 2.
CB-6000-GT Material Monitor Manual 3.0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES, GLOVES, EAR PROTECTION, and RESPIRATORS be worn when servicing or operating this equipment. Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB (decibels).
CB-6000-GT Material Monitor Manual 3.2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground. An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed. It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables.
CB-6000-GT Material Monitor Manual Introduction: The Digital Monitor is designed to display the Glass Rate and Glass Total. By using a sensor assembly, signals are sent to the control box from the Glass sensor. These signals are then converted to produce the Glass Rate and Glass Total. The Monitor is designed to be modular so that if one component becomes inoperative the rest of the system will continue to operate and the inoperative component can easily be replaced.
CB-6000-GT Material Monitor Manual Quick Start – Set Point: The Digital Readout is designed to display the Glass Rate and Glass Total. After counting up to a preset number of counts / weight the unit will then send a signal. This signal can be used to turn OFF a resin pump and chopper or ON/OFF some other device. FOR SYSTEMS WITH AUTOMATIC VALVING: QUICK START: To Reset the Set Point Value 1. Plug the unit into a power source and turn the power switch to ON. 2.
CB-6000-GT Material Monitor Manual QUICK REFERENCE: PAR Pro F1 6 - SPt Press 6 times PAR Press 6 times SPSEL F1 SP - 1 Use the RST to select the numeric column and the F1 PAR SP - 1 and F2 00000.0 to change its value. Enter the desired Set Point number then press PAR through the remaining parameters unit the display reads END . Note: Pressing the DSP will exit the programming process without saving. Rev.
CB-6000-GT Material Monitor Manual Calibration – Resin Total & Rate: Setup and Installation The Glass Total counter needs to be calibrated to display the desired value. This is done by entering a Scaling Factor into the Glass Total display. The scaling factor will depend on the Glass yield the number of strands being use. Once calibrated the unit will accurately display the total amount of material processed in the units desired. The units of measure are determined by the weight measure used i.e.
CB-6000-GT Material Monitor Manual • GLASS TOTAL SCALING FACTOR The glass total can be setup a couple of different ways depending on how many strands of glass are being used. The total can include both strands of glass or calculated for one strand and then doubled to give the correct total. The number of input counts is multiplied by the scale factor (ASCFAC) to obtain the desired process value.
CB-6000-GT Material Monitor Manual Calculating the Glass Total Scale Factor: SF (ASCFAC) = Desired Display Decimal DDD (Number of pulses per “single” unit x CM x SM) Desired Displayed Decimal DDD 1 10 100 1000 (AdECPt) 0 0.0 0.00 0.000 Counter Decimal Selection None Tenths Hundredths Thousandths Number of pulses per “single” unit: pulses per unit generated by the process (i.e. # of pulses per Pound or Kilogram) CM: Counter Mode (A Cnt) times factor of the mode 1, 2 or 4.
CB-6000-GT Material Monitor Manual Glass Total Scale Factor (pounds) – (per strand of glass) Display Decimal place Pulses per pound – Scale Factor (ASCFAC) = 1 (1= 0 or 10 = 0.0 decimal display) ÷ 1969 0.000507 Glass Total Scale Factor (kilograms) – (per strand of glass) Display Decimal place Pulses per Kilogram – Scale Factor (ASCFAC) = 1 (1= 0 or 10 = 0.0 decimal display) ÷ 4355 0.
CB-6000-GT Material Monitor Manual The Glass Rate can be calculated by: If the number of pulses per “single” unit (i.e. # of pulses per pound or kilogram) is known, then it can be entered as the Scaling Input value and the Scaling Display value will be entered as the following: Display Value (rdSP 1) 1 = seconds, 60 = minutes and 3600 = Hours Input Value (r InP 1) = # of pulses per unit Notes: 1.
CB-6000-GT Material Monitor Manual Meter Setup Sheets: GLASS TOTAL METER SETUP SHEET: I – InP Counter A Input Parameters Display A Cnt ArESEt AdECPt ASCFAC ASCALr ACNtLd A P-UP Description Operating Mode Reset Action Decimal Position Scale Factor Scale Multiplier Count Load Factor Reset Power-Up Factory Setting cnt 2ErO 0 1 1 500 no MVP Setting 0.0 Enter factor here 0 yes (All other parameters in I – InP remain as set by the factory) QUICK REFERENCE: PAR Pro F1 1 - InP or F2 PAR Rev.
CB-6000-GT Material Monitor Manual If special relay is installed - for Set Point 6 – SPt Setpoint (alarm) Parameters Display Lit – 1 Out – 1 SUP – 1 Act – 1 ASn – 1 SP – 1 tOUt – 1 AUtO – 1 rSd -1 Description Annunciators Output Logic Power Up State Action Assigment Setpoint Value Setpoint Time Out Auto Reset Action Reset with Display SP – 1 settings Factory Setting nor nor off off A Cnt 100 1.00 no no MVP Setting tOUt Enter signal out value 2.
CB-6000-GT Material Monitor Manual GLASS RATE METER SETUP SHEET: 4 – rtE Rate Input Parameters Display rAtEEn LO- Udt HI – Udt rtE dP rdSP 1 r InP 1 Description Rate Assignment Low Update Time High Update Time Rate Decimal Point Display Value Input Value Factory Setting rAtE – A 1.0 2.0 0 1000 1000.0 MVP Setting 2.0 4.0 0.0 Enter value Enter value QUICK REFERENCE: PAR Pro F1 4 - rtE or F2 PAR Rev.
CB-6000-GT Material Monitor Manual Optional Remote Reset: Using the items listed below: 1 - 09125 1 - 09449 1 - 09445 1 - 09068 1 - 08801 1’- 08810 1 – 08802 1 – 07223 3’- 08247-BC 1 – 09069 Bulk head fitting Switch Operator Bracket Fitting 1/8 Tubing (plus length to push button) Fitting Fitting Wire Push Button Mount the switch (09449) in the desired location in the control box and connect the operator (09445) to the switch (09449).
CB-6000-GT Material Monitor Manual Calculation Work Sheets: • Glass Calculations work sheet: • Glass Quick Start work sheet Rev.
CB-6000-GT Material Monitor Manual Glass Calculations work sheet: • Pounds per Yard Calculation (Yield) – Check your material to determine actual Yield. Pulses per yard Yards per pound Pulses per pound x = 9.5567 (pulses per yard) (Yield) Round to (pulses per pound per strand of glass). If using two strands of glass multiple by two 2 x = . Glass Total Scale Factor (pounds) – (per strand of glass) Display Decimal place Pulses per pound – Scale Factor (ASCFAC) = • (1= 0 or 10 = 0.0 or 100 = 0.
CB-6000-GT Material Monitor Manual Glass Rate Input value: Pounds Pulses per unit Decimal display x Input Value (r InP 1) = Kilogram x (1 = 0 or 10 = 0.0 or 100 = 0.00 decimal display) Glass Rate and Glass Total Quick Start work sheet: Quick Start setup for Glass Rate and Glass Total Calibration Before activating the chopper be sure pump pressure is set to zero and the fluid pressures have been relived.
CB-6000-GT Material Monitor Manual Parts Drawings: • CONTROL BOX CONNECTIONS DRAWING • SYSTEM CONNECTIONS DIAGRAM • CONTROL BOX INPUT PANEL 79280-1 GLASS SENSOR ASSEMBLY Rev.
CB-6000-GT Material Monitor Manual GLASS CONTROLLER BOX 1 GLASS RATE METER COM 1 2 4 5 4 SIGA 3 5 9 10 11 5 9 10 11 GLASS TOTAL METER 2 Out 1 1 2 C O M 20 21 4 +12 3 1 COM 3 NEUT 4 Glass Sensor Signal to Turn Off Pump and Gun .75A FUSE 115VAC or 230VAC 79280-1 GLASS SENSOR ASSY 5 Air Supply from Manifold Rev.
CB-6000-GT Material Monitor Manual GLASS CONTROLLER BOX PARTS LIST ITEM 1 2 3 4 5 PART NO. E-CRM-101 E-RM-101 06042 08332 07254 QTY. 2 1 1 1 1 DESCRIPTION READ OUT RELAY MODUAL 2 POSTION SWITCH .75 AMP FUSE SOLENOID VALVE NOTE: Item number 2 is used with the special valve package. Rev.
CB-6000-GT Material Monitor Manual EXHAUST EXHAUST Rev.
CB-6000-GT Material Monitor Manual Control Box Input Panel Rev.
CB-6000-GT Material Monitor Manual Rev.
CB-6000-GT Material Monitor Manual Revision Information: Rev. 10/2012 Updated the manual format and Address. Added the Terms & Conditions of Sale section and also added the Revision Information Section to the manual. Rev.
CB-6000-GT Material Monitor Manual MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING th 11692 56 Court * Clearwater, FL 33760 * Tel 727-573-2955 * Fax 727-571-3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 MVP Plastech UK Chilsworthy Beam, Gunnislake, Cornwall, PL18 9AT UK, * Tel: +44 (0) 1822 832621 Fax: +44 (0) 1822 833999 www.mvpind.com Rev.
