Enrange XLTX Transmitter (Intrinsically Safe) Wireless Controls April 2014 Part Number: 198-80202-1001 R0 ©Copyright 2014 Magnetek Material Handling
Your New Radio Remote Thank you for your purchase of Magnetek’s Enrange TM brand XLTX Radio Wireless Controls. Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of bellybox transmitters. If your product ever needs modification or service, please contact one of our representatives at the following locations: U.S. Service Information For questions regarding service or technical information contact: +1.866.MAG.SERV +1.866.624.
TABLE OF CONTENTS 1.0 INTRODUCTION .................................................................................................................. 4 1.1 PRODUCT MANUAL SAFETY INFORMATION ............................................................... 4 1.2 WARNINGS and CAUTIONS ............................................................................................ 5 2.0 CRITICAL INSTALLATION CONSIDERATIONS ................................................................. 6 2.1 GENERAL ..............
1.0 INTRODUCTION Thank you for your purchase of Magnetek’s Enrange™ brand XLTX Radio Wireless Controls. These instructions are to be used as a reference for personnel operating the Enrange brand XLTX Radio Wireless Controls and the equipment that this Enrange brand XLTX Radio Wireless Control is attached to. The user of these instructions should have basic knowledge in the handling of electronic equipment. 1.1 PRODUCT MANUAL SAFETY INFORMATION Magnetek, Inc.
1.2 WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which, if not strictly observed, could result in injury or death of personnel, or long term physical hazards.
2.0 CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
2.2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT Only properly trained persons designated by management should be permitted to operate radio controlled equipment. Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.
The operator shall not: lift or move more than the rated load operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller use the crane, hoist or lifting device to lift, support or transport people lift or carry any loads over people operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points operate a crane, hoist or lifting
2.5 PRE-OPERATION TEST At the start of each work shift, or when a new operator takes control of the equipment, operators should do, as a minimum, the following steps before making lifts with any equipment: Test all warning devices. Test all direction and speed controls. Test the transmitter emergency stop. 2.6 HANDLING BATTERIES WARNING KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES. IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS DAMAGE.
2.8 SPECIFIC CONDITIONS OF SAFE USE WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD. SEE INSTRUCTIONS. The XLTX has a maximum measured capacitance from housing and/or accessory to ground of 10pF.
3.0 XLTX TRANSMITTER STANDARD CONFIGURATION AND OPERATION WARNING BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL, THE CORRESPONDING RECEIVER SYSTEM MANUAL, APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
3.1 INSTALLING BATTERY PACK Prior to utilizing the XLTX transmitter, battery packs must be installed. 3.1.1 Approved Batteries for Intrinsically Safe Operation The XLTX transmitter has been tested and approved for intrinsically safe operation with the following AA (LR6) size batteries: Duracell Duracell Energizer Panasonic Rayovac MN1500 PC1500 E91 LR6XWA 815 Use only the above battery manufacturers and part numbers as replacement batteries to maintain intrinsically safe operation.
Figure 3: Separated Alkaline Battery Pack When reinserting the lid onto the outer housing, make sure that the lid aligns with the outer housing and secure all four T10 star bit screws. When placing the battery pack into the XLTX battery pocket, ensure that the pack is fully seated and that the thumb screw is tightened down to hold the battery pack in place. Figure 4: Installation of Battery Pack into XLTX transmitter NOTE: The Intrinsically Safe battery pack must be secured in place with the thumb screw.
3.1.3 Spare Battery Storage Compartment The XLTX transmitter features a spare battery compartment to store a second battery pack. The second battery pack allows for quick replacement of the primary battery pack when the battery level gets low. The spare battery storage compartment is the battery compartment with IR cover inside the battery compartment.
3.2.1 Turning On the Transmitter First, the Machine Stop switch must be in the raised position (pulled out). Next, push the OFFON-START toggle switch to the START position and release it once the Status LED lights up as a solid green color. Following the Status LED turning on and illuminating green, the unit will perform a routine initialization. During initialization, the XLTX scans for any switches or motions that may be on during power up.
NOTE: The LED should be continuously blinking at all times. If the LED is not blinking the transmitter will need to be rebooted to operate properly. 3.5.2 Switch Change Indicator (Rapidly Blinking Status LED) When a switch is actuated or a switch status changes, the status LED will blink rapidly during the change. NOTE: If a joystick, rotary switch, or auxiliary switch is held in position or latched, the status LED will return to the steady watch dog indicator blinking state. 3.5.
3.9 CONNECTING THE XLTX TO A COMPUTER WARNING TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES, AND TO AVOID COMPROMISING INTRINSIC SAFETY OF THE EQUIPMENT, READ, UNDERSTAND, AND ADHERE TO THE LIVE MAINTENANCE PROCEDURES BELOW. Only trained Magnetek service personnel are permitted to connect the XLTX to a computer. Contact Magnetek Service if service to the product is required. WARNING PROGRAMMING THROUGH THE USB PORT IS TO BE DONE SOLELY BY MAGENETK SERVICE PERSONNEL.
4.0 TRANSMITTER SETUP The built-in dip switch block can adjust the RF channel. All other settings can only be changed at the factory. 4.1 TRANSMITTER SETUP SETTINGS WITH STANDARD STATUS LEDS WARNING TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES, AND TO AVOID COMPROMISING INTRINSIC SAFETY OF THE EQUIPMENT, READ, UNDERSTAND, AND ADHERE TO THE LIVE MAINTENANCE PROCEDURES BELOW. The only setting that can be adjusted via the dip switch block is the RF channel setting.
WARNING ONLY PERFORM SETTING CHANGES TO THE DIP SWITCH BLOCK THROUGH THE IR PORT IN A NON-HAZARDOUS ENVIRONMENT OR “SAFE” ZONE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH, AND DAMAGE TO EQUIPMENT. The following figure details the dip switch positions for each RF channel. Figure 8: Dip Switch Positions for RF Channel Selection The dip switch settings will take effect upon the next power cycle of the transmitter.
5.0 TRANSMITTER CHANNEL CONFIGURATION SETTINGS The RF channel can be set via the dip switch block. Sections 5.2 and 5.3 show the channels and protocols available for each transmitter radio frequency option. 5.1 FCC/ATEX/IECEx STATEMENTS Compliance Statement (Part 15.19) This device complies with Part 15 of FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2.
5.2 CHANNEL AND FREQUENCY DESIGNATIONS BY COUNT 433 MHz: TMS and TDMA Channel Count 01) 02) 03) 04) 05) 06) 07) 08) 09) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) Channel Designator 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Actual Frequency 433.000 MHz 433.050 MHz 433.100 MHz 433.150 MHz 433.200 MHz 433.250 MHz 433.300 MHz 433.350 MHz 433.400 MHz 433.450 MHz 433.500 MHz 433.550 MHz 433.600 MHz 433.
5.3 OPTIONAL FREQUENCIES AND CHANNELS 433 MHZ TELEMOTIVE LEGACY CHANNEL SET: TMS AND TDMA Channel Count 01) 02) 03) 04) 05) 06) 07) 08) 09) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) Channel Designator AK01 AK02 AK03 AK04 AK05 AK06 AK07 AK08 AK09 AK10 AK11 AK12 AK13 AK14 AK15 AK16 AK17 AK18 AK19 AK20 AKA00 AKA01 AKA02 AKA03 AKA04 AKA05 AKA06 AKA07 AKA08 AK38 AK50 Actual Frequency 439.8 MHz 439.6 MHz 439.4 MHz 439.2 MHz 439.0 MHz 438.8 MHz 438.6 MHz 438.
6.0 GENERAL TROUBLESHOOTING Problems Possible Reasons Suggestions Replace the batteries and confirm they are installed according to the polarity marking in the battery pack. Inspect all battery pack Transmitter will not turn on Batteries are dead or installed contacts for damage. When installing the backwards; battery holder is battery pack into the XLTX, confirm it is damaged. installed with the label facing out.
7.0 TECHNICAL SPECIFICATIONS Environmental conditions, during operation: -20 C to 40 C / 32 F to 104 F Environmental conditions, storage: -20 C to 40 C / 32 F to 104 F Humidity: 0% to 95% noncondensing Pressure: 700 to 1300 hPa (10.2 to 18.
