Technical data

LIST OF ILLUSTRATIONS
Figure Title Page Figure Title Page
4-1 Nozzle Pressure Gauge ........... 4-1
4-2 Simple Spray System Setup ........ 4-4
4-3 AirlessSpraySystem ............. 4-5
4-4 Complete Spray System ........... 4-6
4-5 Sectional View of Spray Gun ....... 4-7
4-6 Proper Installation of Air Compressor,
Piping ..................... 4-8
4-7 Right and Wrong Methods of Spraying . 4-9
4-8 Fifty Percent Overlap ............. 4-10
4-9 CrossCoating .................. 4-10
4-10 Spray Gun Adjustments ........... 4-11
4-11 Excessive Spray Fog ............. 4-12
4-12 Paint Leaks From Spray Gun ....... 4-12
4-13 Gun Sputters Constantly ........... 4-13
4-14 Orange Peel ................... 4-19
4-15 Sandpaper Finish ............... 4-19
4-16 Wrinkling .................... 4-20
4-17 Crazing ...................... 4-20
4-18 Cracking ..................... 4-20
4-19 Blistering ..................... 4-21
4-20 Fish Eyes ..................... 4-21
4-21 Lifting ....................... 4-21
4-22 Pitting or Cupping ............... 4-21
5-1 Sempen ...................... 5-14
5-2 Sempen Mixing ................ 5-14
5-3 Sempen Application .............. 5-14
5-4 SprayTool .................... 5-15
6-1 Zahn Cup .................... 6-4
7-1 Applying Small Decal. ............ 7-1
7-2 Applying Marking Stripe .......... 7-2
7-3 Applying Large Emblems (Step 1) .... 7-2
7-4 Applying Large Emblems (Step 2) .... 7-2
7-5 Applying Large Emblems (Step 3) .... 7-2
7-6 Applying Large Emblems (Step 4) .... 7-2
7-7 UseofApplicationTape(Step1) ..... 7-3
7-8 UseofApplicationTape(Step2) ..... 7-3
7-9 UseofApplicationTape(Step3) ..... 7-3
7-10 UseofApplicationTape(Step4) ..... 7-3
7-11 Edge Sealing .................. 7-4
B-1 Edge Sealing .................. B-2
B-2 National Star Insignia on Swept Wings . B-3
B-3 Form of Letters and Numerals ....... B-4
B-4 Typical Marking For Paint
Facility/Finish Identification Block . . B-5
B-5 “UNITED STATES OF AMERICA”
AND AMC Standard Marking
Sample .................... B-6
B-6 Distinctive Unit, Serial Number and
ACC Standard Sample .......... B-7
B-7 Aircraft Markings, Servicing and
Precautioning ................ B-8
B-8 Ground Here, International Symbol . . . B-10
B-9 Markings For Fire Access Panel ..... B-10
B-10 Helicopter Tail Boom Markings ...... B-11
B-11 Typical Emergency Instruction
Markings ................... B-11
B-12 Typical Emergency Entry Markings . . . B-12
LIST OF TABLES
Table Title Page Table Title Page
2-1 Hand Held Abrasives .............. 2-15
2-2 MotorDrivenAbrasives ............ 2-16
2-3 AbrasiveMaterials ................ 2-17
2-4 Recommended Controls and PPE for
Abrasive Blasting Operations
a
...... 2-18
3-1 Recommended Controls and PPE for
Surface Preparation Operations
a
..... 3-4
3-2 Wipe Solvents ................... 3-5
4-1 Spray Coating Troubles, Possible Causes,
and Remedies ................. 4-13
5-1 Minimum Recommended Controls and
PPE for Priming and Painting
Operations
a
................... 5-2
5-2 Allowable Coating Thickness for
Production Level Finishing (Depot,
Original Manufacture, Field) ....... 5-11
5-3 Gloss Requirements ............... 5-12
6-1 Thinning Ratio (Volume) for Wash Primer
MIL-C-8514 .................. 6-15
6-2 Leading Edge Tape Materials/Tools ..... 6-24
8-1 Standard Markings ................ 8-4
8-2 Aircraft Authorized American Flag
Markings .................... 8-4
8-3 Aircraft Authorized United States of
AmericaMarkings .............. 8-4
8-4 Aircraft Authorized Multi-Colored Blade
TipMarkings .................. 8-6
A-1 Viscosity and Pot Life ............. A-3
C-1 Respirator Protection Equipment ....... C-2
TO 1-1-8
vi Change 1