Double Windrow Attachment For M150 & M200 Tractors SET-UP INSTRUCTION / OPERATOR’S MANUAL / PARTS CATALOG January, 2009 Part #169216 $15
MACDON DOUBLE WINDROW ATTACHMENT
MacDon M Series Windrower Tractor DOUBLE WINDROW ATTACHMENT TABLE OF CONTENTS Introduction ............................................................................................................................................. 1 Set-Up Instructions .......................................................................................................................2 - 14 Operation Safety Sign Locations...................................................................................................
SET-UP INSTRUCTIONS NOTE: This unit fits only the tractor models listed on page 1. It can not be installed on the M100 tractor model. NOTE: This page refers to rework required for tractors built prior to Production Year 2008. For tractors built in 2008 and later, go to page 3. On pre-2008 built tractors: 1. If not present, drill four holes 0.781” diameter at the locations shown above. There are hydraulic hoses above the two rear holes. Make sure hoses are out of the way when drilling.
SET-UP INSTRUCTIONS 2. Install #12 ORB X #12 JIC fitting (A) to port “R2” on DWA (double windrow attachment) drive block. Install #10 ORB X #10 JIC fitting (B) to port “P” on DWA drive block. Draper Drive Block Installation Leave plastic plugs in these two ports. C 1. Move the left cab-forward platform to the open position for access to the hydraulic valve blocks. Ensure the platform latch is engaged in open position. 3. Install DWA drive block to tractor frame with 3/8” serrated flange head bolts (C).
SET-UP INSTRUCTIONS 5. Remove hose (E) from cooler by-pass relief valve next to oil filter and connect to fitting (B) on DWA drive block. The other end of hose is connected to the super charge pump. NOTE: Access to hose (E) can be from underneath tractor or by raising tractor hood and working from the left hand platform. Platform Rail Installation A S E B B 7. Remove right hand steps (S) from platform by loosening two top bolts (A) and removing two bottom bolts (B).
SET-UP INSTRUCTIONS Linkage Installation F E J G H F E A B A 9. Remove support (A) by removing nut (B). 13. M150: Mount support (A) to tractor frame with two 1/2 x 2-3/4 inch long hex head bolts (F), flatwashers (under bolt heads) and nuts (E). These bolts replace the engine mount bolts (D) removed in step 12. - From underneath, install a 3/4 x 3-1/2 inch long hex head bolt (G) with flat washer (H) under bolt head. Secure with flat washer, lock washer and nut on top side.
SET-UP INSTRUCTIONS R80 A30/40 & D60 K 16. Support linkage assembly with a forklift. NOTE: Make sure fork is not lifting against cylinder fitting. Align linkage with 4 bolts in tractor frame. Mount linkage in the most forward position (shown) if used with an R80 header and mount in the most rearward position if used with A30/40 or D60 header. Install four flatwashers, lock washers and nuts at (K) and tighten D 14.
SET-UP INSTRUCTIONS Re-install nut (D) with washer (E). Washers are supplied in hydraulic kit. R80 F J A30/40 & D60 H G 21. Remove shipping stand (F) at rear of deck by removing two nuts (G) and (H) and washers (J). Discard shipping stand and washers. Retain nuts for re-use. 18. Cylinder pivot must be in the lower hole (shown) for A30/40 or D60 headers and upper hole for R80 headers. Move pin to upper hole if used with R80. Deck Installation L K B A B 22.
SET-UP INSTRUCTIONS P M N 100 mm or 4” R H G 27. Adjust turnbuckle (Q) length so the deck is approximately 100 mm or 4” from the right hand drive tire. The turnbuckle length should be about 530 mm long for the R80 header and 630 mm long for the A30/40 or D60 header. Note: The lift cylinder is single acting and it is pressurized with the draper drive circuit. Therefore when the deck is setup for the R80 the tractor needs to be running for the deck to be in its most forward position.
SET-UP INSTRUCTIONS Hydraulics Installation HYDRAULICS OVERVIEW See following pages 9 to 11 for detailed installation instructions. Balloons above match callouts on photos on pages 9 to 11.
SET-UP INSTRUCTIONS 31. The installation of case drain hose (G) depends on the header configuration. See steps 28-31. Hydraulics Installation (continued) A30/40 & R80 H B A J 29. .Install #10 ORB X #10 JIC elbow (A) in port “DWA” on draper drive block. Install #12 ORB X #10 JIC elbow (B) in port “R1”. A G 32. On A30/40 without reverser kit or R80 headers, connect case drain hose (G) to “T” port on the header drive block.
SET-UP INSTRUCTIONS K D60 with reverser D60 K J H G U J Reverser G 35. On D60 headers with reverser kit, connect case drain hose (G) to “T” port on the header drive block. Disconnect the reel return hose which is connected to port “T” and all the fittings in between. First connect #12 ORB X #10 JIC elbow (H) to port “T”, then install #10 JIC tee (K) to elbow (H) followed by #10 JIC X #6 JIC reducer (J). Finally install hose (G) to reducer (J). Make sure hose (G) is not rubbing against any fittings.
SET-UP INSTRUCTIONS 38. Install #6 ORB X #6 JIC elbow (R) in to port “K” on valve block (P). Route ¼” lift cylinder hose (S) through side of tractor frame and connect to elbow (R). Install plug (T) into port “J”. 39. Neatly route the hoses by using the zip ties that are included in the kit. Make sure hoses are not rubbing against any moving parts M L Electrical Installation 36. Remove plugs (L) and (M) from the lift manifold block and retain. C B P N L A M 40.
SET-UP INSTRUCTIONS C F 46. Install rocker switch (F) in cover. The side with the prongs should be next to the operator’s seat. H 43. Cut hole in decal and install rotary switch (C) as shown. The hole is already present in the mounting plate. G 47. Install rocker switch into plug (G) and install rotary switch into plug (H). These plugs come with the tractor and are inside the console. 44. Remove knockout in cover (A) for rocker switch. File down the burrs. D B A E 48.
SET-UP INSTRUCTIONS SAFETY SIGN LOCATIONS PROGRAM ARROWS SELECT 49. The program in the tractor monitor needs to be changed to recognize the DWA. a. Turn the key on. Press PROGRAM and SELECT at the same time. Select YES for Tractor Setup. Toggle between YES and NO by pressing the ARROWS. b. Scroll through the menu until display reads “DWA INSTALLED?” and select YES. c. Display will then read “SWAP DWA CONTROLS?” PART NO.
OPERATION CAUTION: To avoid bodily injury: 1. Review the safety sections of your tractor and header Operator’s Manuals. 2. Keep all shields in place. 3. Engage safety pin (A) when deck is raised fully for transport, service and storage or before going under deck for any reason. To engage safety pin, raise deck, rotate pin and push in until both roll pins (B) are inside channel. 4. Keep away from moving draper and rollers. 5. Keep clear of the deck while it is being raised or lowered.
OPERATION To adjust deck angle: The deck angle relative to the right hand drive tire is adjustable with turnbuckle (Q). A distance of 100 mm (4”) from the deck to the tire is recommended. To adjust the turnbuckle, loosen the locking tab and rotate center tube to desired length then re-lock tab against tube. NOTE: If setup with an R80 header, the deck will only be in its most forward position when the tractor is running.
OPERATION To adjust deck height: The deck should never touch the ground or excessive wear could occur to some deck components. If the deck is too low to the ground, raise it as follows: Lower linkage by fully extending cylinder. Move bottom pivot pin to lower position (R). This will raise the front of the deck approximately 100 mm (4 inches). R Draper tracking: Draper tracking needs to be checked when the draper is first run-up otherwise damage to the draper can occur.
OPERATION Conditioner Forming Shield Position: K J L G DECK LOWERED Adjust rear deflector baffle (H) so the crop flow does not interfere with the deck when it is fully raised. H Crop Flow DECK RAISED L Make sure forming shield is high enough to clear the deck when it is lowered (G). Adjust the forming shield height by removing hair pin (J) and moving strap (K) to desired position. The forming shield should be as low as possible without interfering with deck.
OPERATION may need to be lower for center windrowing. b. If there are fins on the rear baffle, remove them to prevent interference with the crop flow. c. Header angle: The steeper the header angle, the higher the arc of the crop trajectory will be. Header angle should be set such that the crop is projected at a maximum arc height without excessive contact with the top forming shield. It may be possible to shoot crop above the forming shield with extreme header angle and rear baffle positions.
MAINTENANCE/SERVICE Draper Tension Adjustment: C B Draper tension should be just enough to prevent slipping and keep draper from sagging. Set draper tension as follows: 1. Check that draper guide (rubber track on under- side of draper) is properly engaged in groove of drive roller and that idler roller is between the guides. A 2. Turn bolt (A) clockwise (tighten) and white indicator bar (B) will move to the right in direction of arrow to indicate that draper is tightening.
MAINTENANCE/SERVICE DANGER To avoid bodily injury or death from unexpected start-up or fall of raised machine, stop engine, remove key and engage safety pin before going under machine for any reason. Replacing Draper: 1. Raise deck partly up to increase space between deck and right hand drive tire. First remove front skid (J) by removing four nuts (K). K J 2. Loosen draper tension and push idler roller inwards as far as possible. 3.
MAINTENANCE/SERVICE Draper Roller Maintenance: The draper rollers have non-greaseable bearings. The external seal should be checked every 200 hours or more frequently in sandy conditions to obtain the maximum bearing life. Remove front skid to inspect seals. N DANGER To avoid bodily injury or death from unexpected start-up or fall of raised machine, stop engine, remove key and engage safety pin before going under machine for any reason. P Drive Roller: 1. Raise deck and engage safety pin. 2.
MAINTENANCE/SERVICE 6. Install seal into roller by pushing on the outer and inner race of the seal. A flat washer (1.0” ID X 2.0” OD) works well to push against the seal. The seal is fully positioned when the 3 mm (0.12”) dimension is achieved. 7. Make sure bearing and seal turn freely. Re-install roller assembly in to deck. Draper Roller Bearing/Seal Replacement: 1. Remove roller assembly. See previous section for instructions.
MAINTENANCE/SERVICE Hydraulic Schematic Form 169216 24 January 2009
REPAIR PARTS TABLE OF CONTENTS Deck, Draper & Rollers .....................................................................................................................26 - 29 Deck Supports & Linkage..................................................................................................................30 - 33 Hydraulics and In-Cab Electrical........................................................................................................34, 35 Hydraulic Service Components.................
DECK, DRAPER & ROLLERS (Illustration 1) 75 43 1 52 53 3 5 2 45 63 49 35 59 62 34 63 51 63 37 36 25 33 26 50 63 6 61 55 4 27 Form 169216 54 26 January 2009
DECK, DRAPER & ROLLERS REF PART NUMBER 1 2 3 4 5 6 25 26 27 33 34 35 36 37 43 45 49 50 51 52 53 54 55 59 61 62 63 75 Form 169216 172730 172701 172700 115146 165281 134070 120449 120451 120462 145428 145361 145548 132531 132532 109791 19965 172259 30470 7663 30441 50190 20077 21491 137727 18599 42592 30228 14338 DESCRIPTION QTY DECK – complete with decals .................................................... DECAL – draper/auger position .................................................
DECK, DRAPER & ROLLERS (Illustration 2) Form 169216 28 January 2009
DECK, DRAPER & ROLLERS REF PART NUMBER 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 28 29 30 31 32 38 39 40 41 42 44 46 47 48 56 57 58 60 63 64 65 66 67 69 70 71 72 73 74 144833 144494 144501 144499 176000 144837 165735 30441 145249 172259 144832 18709 18664 120845 145249 30441 145593 145345 144602 172747 115145 115147 145357 144652 144851 144558 144597 165304 37687 18598 19966 18604 50186 21471 18590 11695 30228 21066 18671 135157 176063 18593 18689 30695 132867 120572 50104 NOTES: 1.
DECK SUPPORTS & LINKAGE (Illustration 1) Form 169216 30 January 2009
DECK SUPPORTS & LINKAGE REF PART NUMBER 4 5 8 9 10 11 12 14 16 17 18 19 20 28 30 31 32 36 37 38 39 41 42 43 44 45 46 51 53 54 56 57 62 63 Form 169216 172746 172736 144592 144593 144594 172910 176018 176023 109699 110845 144826 176031 172664 144996 30816 18592 176009 30512 18626 18648 20312 18627 21354 22072 30228 19966 135158 135159 18671 30282 144805 172700 172701 172903 144870 DESCRIPTION QTY ARM – decal assembly...............................................................
DECK SUPPORTS & LINKAGE (Illustration 2) Form 169216 32 January 2009
DECK SUPPORTS & LINKAGE REF PART NUMBER 1 6 7 11 13 15 21 22 23 24 25 26 27 29 33 34 35 40 41 43 47 48 49 50 52 55 58 59 60 61 Form 169216 144590 176062 172700 172701 172910 176016 144853 176026 112217 112218 103738 21491 50186 102266 18601 18593 30896 30549 30280 21354 30228 20535 21264 16266 2147 21805 144806 176060 18640 18599 21880 DESCRIPTION QTY SUPPORT WELDMENT KIT, consists of 176062, Items 15, 58 & hardware. ....
HYDRAULICS & IN-CAB ELECTRICAL Form 169216 34 January 2009
HYDRAULICS & IN-CAB ELECTRICAL REF PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Form 169216 163694 110575 144807 21843 50221 50102 21830 30695 30282 30556 118084 30994 132867 120572 50104 144805 144806 21805 REF REF 109575 109718 109773 21821 21568 10948 DESCRIPTION QTY MANIFOLD-DWA DRIVE, see next page for service parts............. VALVE BLOCK AUX LIFT, see next page for service parts .......... HOSE – HYDRAULIC ......................................................
HYDRAULIC SERVICE COMPONENTS Form 169216 36 January 2009
HYDRAULIC SERVICE COMPONENTS REF PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Form 169216 DESCRIPTION QTY 163694 49846 162285 163166 162283 162284 163159 163156 162286 158174 163149 163173 163178 162287 MANIFOLD-DWA DRIVE ................................................................ SEAL KIT VALVE-RELIEF ............................................................................... CONTROL-PROPORTIONAL FLOW ............................................. VALVE-DIFF PRESS SENSING .........
DECALS 1 3 2 4 6 5 REF PART NUMBER DESCRIPTION QTY 1 2 3 172701 172700 115146 115145 115147 DECAL – draper/auger position.................................................. DECAL – disc position ................................................................ REFLECTOR – amber................................................................ REFLECTOR – fluorescent red-orange...................................... REFLECTOR – red.....................................................................
NUMERICAL LIST PART NO. 2147 7663 10948 11695 14338 16266 18590 18592 18593 18593 18598 18599 18599 18601 18604 18626 18627 18640 18648 18664 18671 18671 18689 18709 19965 19966 19966 20077 20312 20535 21066 21264 21354 21354 21471 21491 21491 21568 21805 21805 21821 21830 21843 21880 22072 30228 30228 30228 30228 Form 169216 PAGE PART NO. PAGE PART NO. PAGE PART NO.
