Instruction Manual

TABLE OF CONTENT
S
6 Maintenance and Servicing ................................................................................................................113
6.1 Preparation for Servicing...............................................................................................................113
6.2 Maintenance Specifications...........................................................................................................114
6.2.1 Conversion Chart ..................................................................................................................114
6.2.2 Recommended Fluids and Lubricants.....................................................................................115
6.2.3 Torque Specifications ............................................................................................................115
SAE Bolt Torque Specifications .......................................................................................115
Metric Bolt Specifications ...............................................................................................117
Metric Bolt Specifications Bolting into Cast Aluminum ...................................................... 120
Flare-Type Hydraulic Fittings .......................................................................................... 120
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) ..........................................................122
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)................................................... 124
O-Ring Face Seal (ORFS) Hydraulic Fittings ...................................................................125
6.2.4 Installing a Roller Chain.........................................................................................................126
6.2.5 Installing a Sealed Bearing ....................................................................................................127
6.3 Maintenance Requirements...........................................................................................................128
6.3.1 Maintenance Schedule/Record...............................................................................................129
6.3.2 Break-In Inspection ...............................................................................................................130
6.3.3 Preseason/Annual Service.....................................................................................................131
6.3.4 End of Season Service ..........................................................................................................131
6.3.5 Checking Hydraulic Hoses and Lines......................................................................................132
6.3.6 Lubrication and Servicing .......................................................................................................132
Service Intervals............................................................................................................ 133
Greasing Procedure ....................................................................................................... 138
6.4 Electrical......................................................................................................................................139
6.4.1 Replacing Light Bulbs............................................................................................................139
6.5 Knife............................................................................................................................................140
6.5.1 Replacing Knife Section......................................................................................................... 140
6.5.2 Removing Knife.....................................................................................................................142
6.5.3 Removing Knifehead Bearing.................................................................................................142
6.5.4 Installing Knifeh ea d Bearing ................................................................................................... 143
6.5.5 Installing Knife ...................................................................................................................... 143
6.5.6 Spare Knife ...........................................................................................................................144
6.5.7 Knife Guards.........................................................................................................................144
Adjusting Knife Guards...................................................................................................145
Replacing Pointed Guards on a Single Knife Header ........................................................ 145
Replacing Pointed Guards on a Double Knife Header ...................................................... 146
Replacing Stub Guards on a Single Knife Header ............................................................ 147
Replacing Stub Guards on a Double Knife Header........................................................... 148
Checking Knife Hold-Downs ...........................................................................................149
6.5.8 Knifehead Shield...................................................................................................................151
Installing K nifeh ead Shield ............................................................................................. 151
6.6 Knife Drive ...................................................................................................................................153
6.6.1 Knife Drive Box.....................................................................................................................153
Mounting Bolts............................................................................................................... 153
Removing Knife Drive Box .............................................................................................. 153
Removing Knife Drive Box Pulley....................................................................................157
Installing K nife Drive Box Pulley...................................................................................... 158
Installing K nife Drive Box................................................................................................158
Changing Oil in Knife Drive Box......................................................................................161
6.6.2 Knife Drive Belts ...................................................................................................................161
Non-Timed Knife Drive Belts ........................................................................................... 161
Timed Double Knife Drive Belts ......................................................................................164
6.7 Header Drapers............................................................................................................................176
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Revision A