CA20 Combine Adapter OPERATOR’S MANUAL Model Year - 2009 Part #169009 $15
MacDon Model CA20 Combine Adapter Form 169009 Model Year - 2009
1 INTRODUCTION This manual contains information on the MacDon Model CA20 Combine Adapter that allows attachment of the MacDon Model D50 and D60 Harvest Header and the Model FD70 FlexDraper headers to various makes and models of combines. This manual must be used in conjunction with your Header and Combine Operator's Manual. CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE. Use this manual as your first source of information about the machine.
TABLE OF CONTENTS Section/Title 1 2 Page INTRODUCTION ............................................................................................................................................ 1 SAFETY .......................................................................................................................................................... 4 2.1 SAFETY ALERT SYMBOL..................................................................................................................... 4 2.
TABLE OF CONTENTS 8 MAINTENANCE AND SERVICE ................................................................................................................. 66 8.1 PREPARATION FOR SERVICING ..................................................................................................... 66 8.2 RECOMMENDED SAFETY PROCEDURES ...................................................................................... 66 8.3 RECOMMENDED TORQUES ...................................................................
SAFETY CAUTION 2 SAFETY 2.1 Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices. SAFETY ALERT SYMBOL 2.3 SAFETY SIGNS • • This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine. • • This symbol means: • • • ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! • 2.3.
SAFETY 2.4 GENERAL SAFETY CAUTION • • The following are general farm safety precautions that should be part of your operating procedure for all types of machinery. • Protect yourself. • • • When assembling, operating and servicing machinery, wear all the protective clothing and personal safety devices that COULD be necessary for the job at hand. Don't take chances. • You may need: • a hard hat. • protective shoes with slip resistant soles. • protective glasses or goggles. • heavy gloves.
SAFETY • 2.5 Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. HEADER LIFT CYLINDER LOCKOUTS - COMBINE DANGER To avoid bodily injury or death from fall of raised machine, always engage lift cylinder stops before going under header for any reason. See your Combine Operator’s Manual for instructions for use and storage of header lift cylinder stops.
DEFINITIONS 3 ACRONYMS AND ABBREVIATIONS 3.1 3.2 DEFINITIONS TERM DEFINITION API C American Petroleum Institute American Society Of Testing And Materials Centigrade DK Double Knife F Fahrenheit ft ft/min ft/s gpm hp feet feet per minute feet per second U.S. gallons per minute horsepower in. inch in.3 ENGLISH/METRIC EQUIVALENTS ENGLISH FACTOR SI UNITS (METRIC) acres x 0.4047 = hectares (ha) ft x 0.3048 = meters (m) ft/min x 0.3048 = meters/min (m/min) ft/s x 0.
SPECIFICATIONS 4 SPECIFICATIONS SPECIFICATION OVERALL Width 151 inches (3835 mm) Length 70 inches (1778 mm) Height 50 inches (1270 mm) Weight 2000 lb (907 kg) MAIN DRIVE 1.8-2.7 in.3 (29.5-44.2 cc) Piston Pump 1.01 in.3 (16.5 cc) Gear Pump Combine Driven 5 Pints (2.
ADAPTER AND CASE IH 7010, 8010 b. Raise feeder house slightly to lift adapter, ensuring feeder saddle is properly engaged in adapter frame. 5 ADAPTER ATTACHMENT/ DETACHMENT ON COMBINE CAUTION The adapter is configured to each particular model of combine at the factory. These combines are: COMBINE Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine.
ADAPTER AND CASE IH 7010, 8010 L O M 3. Remove coupler (L) from combine and clean mating surfaces. Position onto adapter receptacle (G) and push handle (K) to engage coupler pins into receptacle. M P L G J Q LOCK UNLOCK i. K j. 4. Push handle to closed position until lock button (J) snaps out. g. Connect combine electrical cable (L) to adapter as follows: 1. Open cover on adapter electrical receptacle (M). 2. Remove electrical connector (L) from storage cup on combine.
ADAPTER AND CASE IH 7010, 8010 5.1.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly above ground. Stop engine and remove key.
ADAPTER AND CASE IH 7010, 8010 G H H M J K J g. Push handle (J) to closed position until lock button (H) snaps out. Close cover (M). d. Remove electrical connector (G) and close cover. e. Push in lock button (H) and pull handle (J) to release coupler (K). O N P K G f. L Position coupler (K) onto storage plate (L) on combine. Place electrical connector (G) in storage cup on plate (L). Form 169009 12 h. Lift lever (N), pull and lower handle (O) to disengage feeder house/adapter lock (P). i.
ADAPTER AND CASE 2300, 2500 SERIES 5.2 CASE IH 2300, 2500 SERIES A 5.2.1 ATTACHMENT Sliding Pin System a. Attach adapter to combine as follows: B 4. Lower handle (A) to engage pins (B) into adapter. 5. Proceed to step c. Latch System A WARNING To avoid bodily injury or death from unexpected start-up or fall of raised attachment; stop engine, remove key and engage lift cylinder stop before proceeding with hook-up. B 1.
ADAPTER AND CASE 2300, 2500 SERIES 5. Tighten jam-nuts (J) when force is correct. 6. Install pin (E) as shown to secure latch handle in locked position. b. Remove combine lift cylinder locks and lower header to ground. c. Connect combine hydraulics to adapter as follows: O 4. Remove plug from reel lift coupler (O) (black disc) on combine. K P 5. Remove red dust cap from reel lift hose (P) on adapter and connect hose to combine coupler (O). L Q 1.
ADAPTER AND CASE 2300, 2500 SERIES S g. Pull back collar on end of drive line and push onto combine output shaft (X) until collar locks. Close guard (V). T Q R Y 7. Connect hose (Q) from combine to adapter coupler (S). 8. Connect hose (R) from the adapter to the combine coupler (T). h. If adapter is equipped with reel fore-aft/header tilt selector, connect harness (Y) to combine. U1 B U C d.
ADAPTER AND CASE 2300, 2500 SERIES 5.2.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly above ground. Stop engine and remove key.
ADAPTER AND CASE 2300, 2500 SERIES O J N h. If adapter is equipped with reel fore-aft/header tilt selector, disconnect harness (J) and store on combine. i. Disconnect hydraulics as follows: 3. Connect hose (N) from the adapter to the adapter coupler (O). P K L P 1. Disconnect reel drive hoses (K) and (L) (white discs) from adapter and combine receptacles. M 4. CAUTION L 2. Connect hose (L) from combine to combine coupler (M).
ADAPTER AND CASE 2300, 2500 SERIES WARNING T To avoid bodily injury or death from unexpected start-up or fall of raised attachment; stop engine, remove key and engage lift cylinder stop before proceeding with hook-up. R Q j. Disengage adapter from combine with one of the following two methods depending on combine model. Latch System 1. Raise feeder house fully and engage combine lift cylinder locks. 5. Re-install plug on combine coupler (Q). W S V X R 6.
ADAPTER AND JOHN DEERE 60, 70 SERIES 5.3 JOHN DEERE 60, 70 SERIES Contour Master, Level Land G F 5.3.1 ATTACHMENT e. Pull handle (F) on adapter to release coupler (G) from storage position. Remove coupler and push handle back into adapter to store. A C D B a. Push handle (A) on combine coupler toward feeder house to retract pins (B) at bottom corners of feeder house. b. Slowly drive combine up to adapter until feeder house saddle (C) is directly under the adapter top cross member (D). c.
ADAPTER AND JOHN DEERE 60, 70 SERIES h. Attach coupler (G) to combine as follows: H G J A L 1. Handle (A) should be in the up position. 2. Clean mating surface of coupler and position coupler (G) onto receptacle. 3. Pull handle (A) so that lugs on coupler are engaged into handle and pull to full horizontal position as shown. 4. Slide latch (H) to lock handle in position and secure with lynch pin (J). k. P l. M Attach shaft to combine output shaft (L) and close drive shield.
ADAPTER AND JOHN DEERE 60, 70 SERIES 5.3.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly above ground. Stop engine and remove key.
ADAPTER AND JOHN DEERE 60, 70 SERIES f. Disconnect hydraulic/electrical coupler (J) from combine as follows: L J K M 1. Remove lynch pin (K) and slide lock (L) to release handle (M). 2. Lift handle (M) to full vertical position to release coupler (J) from combine. O N 3. Lift handle (N) on adapter, position coupler in adapter at (O), and lower handle (N) to lock coupler. M Q R P g. Push handle (M) toward feeder house to disengage feeder house pin (P) from adapter. h.
ADAPTER AND JOHN DEERE 50 SERIES 5.4 JOHN DEERE 50 SERIES Contour Master, Level Land 5.4.1 A ATTACHMENT E d. Engage pins (A) in adapter. e. Check that bolts (E) on adapter brackets are tight. f. If pins (A) do not fully engage adapter brackets, loosen bolts (E) and adjust bracket as required. Re-tighten bolts. g. At left side of combine feeder house, retrieve reel aft hose, reel lift hose and electrical harness. B A REEL AFT ELECTRICAL a. Retract pins (A) at bottom corners of feeder house.
ADAPTER AND JOHN DEERE 50 SERIES M H N UNLOCK F k. LOCK p. Disengage both adapter float locks by moving latch (M) away from adapter and moving lever (N) at each lock to lowest position. Open shield (F) on LH side of combine. G l. Rotate disc (G) on adapter drive-line storage hook and remove drive-line from hook. m. Pull back collar on end of drive line and push onto combine output shaft (H) until collar locks. n. Close drive shield (F) on combine. J o.
ADAPTER AND JOHN DEERE 50 SERIES 5.4.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly off the ground. Stop engine and remove key.
ADAPTER AND JOHN DEERE 50 SERIES ELECTRICAL REEL AFT K REEL LIFT f. J At left side of adapter, close valve on reel aft line. Disconnect both hydraulic lines and electrical cable. Attach caps and plugs and store on combine. REEL FORE REEL DRIVE L i. j. Lower feeder house until saddle (K) disengages and clears adapter support (L). Slowly back combine away from adapter. g. At right side of adapter disconnect the three hydraulic lines. Attach caps and plugs and store hoses on combine. J h.
ADAPTER AND LEXION 5.5 CAUTION LEXION 400, 500 SERIES Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. 5.5.1 ATTACHMENT B A E e. Remove locking pin (E) from adapter pin (B). B A a. Handle (A) on the CA20 adapter should be in raised position and pins (B) at bottom corners of adapter retracted. b. Slowly drive combine up to adapter until feeder house is directly under the adapter top cross member. B E f.
ADAPTER AND LEXION Lexion 400 Attachment M J K L 2. Remove cover (J) from adapter receptacle (K). G H 1. Unscrew knob (L) on combine coupler (M) to release coupler from combine receptacle. J F N K O 3. Clean mating surface of coupler (G) and locate onto adapter receptacle (K). Turn knob (F) to secure coupler to receptacle. 4. Place cover (J) on combine receptacle (H). 5. Proceed to step h. N 2. Remove cover (N) from adapter receptacle and place on combine receptacle (O). M P L 3.
ADAPTER AND LEXION h. If adapter is equipped with reel fore-aft/header tilt selector, connect harness (U) to combine harness (V). Q R W 4. Disconnect hoses (Q) and (R) on combine at couplers. 5. Clean couplers (S) and (T) on adapter. i. Rotate disc (W) on adapter drive-line storage hook and remove drive-line from hook. S X T 6. Connect hose (R) to coupler (S) on adapter. 7. Connect hose (Q) to coupler (T) on adapter. j. Attach drive-line to combine output shaft (X). U A B LOCK UNLOCK k.
ADAPTER AND LEXION 5.5.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly off the ground.
ADAPTER AND LEXION f. Disconnect hydraulics/electrical from adapter as follows: Lexion 500 Detachment 1. Unscrew knob (K) on coupler (L) to release coupler from adapter. 2. Remove cover (M) from combine receptacle. Lexion 400 Detachment 1. Disconnect electrical harness from adapter. Q R L K S N O 3. Locate coupler (L) onto combine receptacle (N) and turn knob (K) to secure coupler to receptacle. P 2. Disconnect hydraulic hoses (O) and (P) from adapter connectors (Q) and (R). 3.
ADAPTER AND LEXION B S U A V T S B 6. Locate coupler (S) onto combine receptacle (U) and turn knob (V) to secure coupler to receptacle. A i. j. Lower feeder house to ground until feeder house posts (A) disengage adapter supports (B). Slowly back combine away from adapter. T 7. Place cover (T) on adapter receptacle. Y X W g. Remove locking pin (W) from adapter pin (X). h. Raise handle (Y) to disengage adapter pins (X) from feeder house.
ADAPTER AND NEW HOLLAND 5.6 NEW HOLLAND CR, CX 5.6.1 A B ATTACHMENT F B A a. Ensure handle (A) is positioned so that hooks (B) can engage adapter. E G d. Lift lever (E) on adapter at left side of feeder house and push handle (A) on combine so that hooks (B) engage pins (F) on both sides of the feeder house. e. Push down on lever (E) so that slot in lever engages handle to lock handle in place. f.
ADAPTER AND NEW HOLLAND h. Connect to receptacle on adapter as follows: 2. Remove connector (N) from combine. 3. Align lugs on connector (N) with slots in adapter receptacle (O) and push connector onto receptacle. Turn collar on connector to lock it in place. L O K J M 1. Open cover (J). 2. Push in lock button (K) and pull handle (L) halfway up to open position. H P j. N Rotate disc (P) on adapter drive-line storage hook and remove drive-line from hook. K Q L 3.
ADAPTER AND NEW HOLLAND 5.6.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly off the ground. Stop engine and remove key.
ADAPTER AND NEW HOLLAND M K 4. Remove electrical connector (L) from adapter and close cover. Connect to combine at (M). O P N e. Lift lever (N), and pull and lower handle (O) to disengage feeder house/adapter lock (P). R Q f. Lower feeder house until feeder house (Q) disengages adapter support (R). g. Slowly back combine away from adapter.
ADAPTER AND AGCO 5.7 AGCO ALL EXCEPT GLEANER ‘R’ SERIES and ‘LL’ MODEL Gleaner R Series, A Series Challenger 660, 670, 680B Massey 9690, 9790, 9895 D 5.7.1 ATTACHMENT GLEANER ‘R’ SERIES ALL EXCEPT GLEANER ‘R’ SERIES D B ‘LL’ MODEL GLEANER ‘R’ SERIES D A b. Slowly drive combine up to adapter until feeder house is directly under the adapter top cross member (C) and alignment pins (D) are aligned B C a. Retract lugs (A) at base of feeder-house with lock handle (B).
ADAPTER AND AGCO f. Connect adapter hydraulic quick coupler to combine receptacle as follows: H F G c. Raise feeder house to lift adapter, ensuring feeder house saddle (F) and alignment pins are properly engaged in adapter frame. d. Raise header slightly off the ground. 1. Pull handle (G) to release coupler (H) from adapter. J K CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine.
ADAPTER AND AGCO M g. Pull back collar on end of drive line and push onto combine output shaft (M) until collar locks. N O h. Connect selector valve wire harness (N) to combine harness (O). R S LOCK UNLOCK i. Disengage both adapter float locks by moving latch (R) away from adapter and moving lever (S) at each lock to lowest position.
ADAPTER AND AGCO 5.7.2 IMPORTANT If stabilizer wheels are installed, set wheels to storage or uppermost working position. Otherwise header may tilt forward so that re-attachment will be difficult. Refer to D50 and D60 Harvest Header / FD70 FlexDraper Operators Manual. DETACHMENT a. Choose a level area. Position header slightly off the ground.
ADAPTER AND AGCO e. Disconnect hydraulic/electrical coupler from combine as follows: ALL EXCEPT GLEANER ‘R’ SERIES H M GLEANER ‘R’ SERIES L 1. Move handle (H) to full open position to release coupler from combine. M K f. Retract lugs (L) at base of feeder-house with lock handle (M). N J 2. Lift handle (J) on adapter, position coupler (K) in adapter and lower handle (J) to lock coupler. O g. Lower feeder house until saddle (N) disengages and clears adapter support (O). h.
D50 & D60 HEADER/ADAPTER CAUTION 6 HEADER/ADAPTER DISASSEMBLY AND ASSEMBLY Wear heavy gloves when working around or handling sickles. Using this procedure, the adapter remains attached to the combine and is appropriate when detaching the D50 or D60 Harvest Header for use on a windrower or when changing headers. The procedure is the same for all makes and models of combines. A The D50 and D60 Harvest Header can be attached to the adapter from either field configuration or transport configuration. 6.
D50 & D60 HEADER/ADAPTER NOTE Feeder house may need to be raised or lowered, or length of link adjusted, to relieve load on link. G ELECTRICAL KNIFE DRIVE CASE DRAIN (DOUBLE KNIFE) H F RETURN e. Lower stand (F) by pulling spring loaded pin (G). Release pin when stand at desired height. f. Remove pin (H) from leg on both sides of adapter. DRAPER DRIVE QUICK DISCONNECTS SHOWN h. Disconnect sickle and draper drive hydraulic hoses. Install caps and plugs on fittings. i.
D50 & D60 HEADER/ADAPTER R l. Disconnect reel hydraulics at right side of adapter. Install caps and plugs on fittings. m. If multi-coupler is installed, disconnect as follows: p. Reinsert pins (R) in legs of header. P O Q 1. Push in lock button (O) and pull handle (P) to release coupler (Q). 2. Push handle down until button (O) snaps out. 3. Store hoses over adapter frame. n. Ensure header is on ground or supported by wheels in transport mode or jack stand. o. Slowly back combine away from header.
D50 & D60 HEADER/ADAPTER 6.1.2 ASSEMBLY The D50 and D60 Harvest Header can be attached to the adapter from either field configuration or transport configuration. NOTE Stabilizer/Transport wheels can be used in combination with the stand to support header. H c. C Prop up center link (H) (hydraulic shown) with pin or equivalent tool. J a. Remove lynch pin and remove pin (C) from each header leg. Temporarily store in safe place for reinstallation. b.
D50 & D60 HEADER/ADAPTER h. Connect hydraulic center link as follows: K L j. 1. For hydraulic center link (option), extend hook (K) and remove prop under link so that base of hook rests on pin (L). 2. Operate header angle hydraulics to retract hook until it engages pin and self-latches. k. Connect reel hydraulics matching coloured plastic ties. If multi-coupler is installed, connect as follows: Q CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason.
D50 & D60 HEADER/ADAPTER l. Secure header to adapter as follows: A S T J C V U 1. If installed, remove bolts (S) at either side of opening to allow attachment of adapter deck. B 1. Ensure adapter arm is properly located in header leg (J). Reinstall pin (C) in each leg to lock header to adapter and secure with lynch pin. 2. Return stand (A) to storage position and secure with pin (B). m. Lower header to ground. n.
D50 & D60 HEADER/ADAPTER r. If quick disconnects are installed, proceed as follows: 1. Check connectors and clean if required. 2. Push hose connector onto mating receptacle until collar on receptacle snaps into lock position. NOTE Ensure hoses are clear of driveline and adjacent structure. s. Attach electrical connector as follows: ELECTRICAL t. 1. Remove cover on receptacle. 2.
FD70 HEADER/ADAPTER 6.2 f. FD70 FLEXDRAPER/ADAPTER Remove the wing float linkage springs from the adapter as follows: K 6.2.1 DISASSEMBLY a. Choose a level area, lower header to ground, and raise reel fully. b. Fully retract tilt cylinder. A UNLOCK c. Place spring handles (A) in the lower slot to UNLOCK. 1. Remove pin (J) from bracket so that springs (K) drop free. 2. Reinstall pin in bracket and secure pin with hairpin. g. Disconnect adapter deck from cutterbar as follows: 1.
FD70 HEADER/ADAPTER F A G B i. Lower stand (F) by removing pin (G). Reinstall pin when stand at desired height. DANGER C A To avoid bodily injury or death from fall of raised machine, always engage lift cylinder stops before going under header for any reason. See your Combine Operator’s Manual for instructions for use and storage of header lift cylinder stops. D 3. Rotate latch (A) with a 15/16 wrench on hex (B) to raise feed deck so that bolt (C) can be removed.
FD70 HEADER/ADAPTER m. Disconnect center link as follows: 3. Install plugs or caps on hose ends (if equipped). p. Disconnect electrical connector by turning collar counterclockwise and pulling connector to disengage. q. Store and secure hoses on adapter. r. Disconnect reel hydraulics as follows: M Q 1. For hydraulic adjuster, lift release (M) and latch it in up position. 2. Extend center link cylinder to disengage hook from header. 3. Prop up center link with a pin or equivalent tool.
FD70 HEADER/ADAPTER t. Slowly back combine away from header. H u. Reinstall bolts (H), washers, and spacers removed in step g. into adapter legs.
FD70 HEADER/ADAPTER E 6.2.2 ASSEMBLY The FD70 FlexDraper can be attached to the adapter from either field configuration or transport configuration. NOTE Stabilizer/Transport wheels can to be used in combination with the stand to support header. c. Remove bolts (E), washers, and spacers from adapter legs. d. Slowly drive forward, again aligning adapter arms and header balance channel. e.
FD70 HEADER/ADAPTER j. 3. Shutdown engine and remove key. 4. Ensure hook (F) is securely attached. Secure header to adapter as follows: CAUTION Always connect top link before fully raising header. 1. Raise adapter slowly, making sure adapter legs engage in header legs. Raise header fully, stop engine, and remove key. DANGER h. Connect reel hydraulics matching coloured plastic ties. i.
FD70 HEADER/ADAPTER k. Place blocks under center section of header to keep it about 6 inches off the ground. l. Adjust header angle to shallowest setting (shortest centre link). m. Remove lift cylinder locks and lower header to blocks and allow the header wings to go into full frown mode. n. Attach adapter deck to header cutterbar as follows: o. Attach the wing float linkage to the adapter as follows: V WARNING U Keep hands clear of the area between guards and sickle at all times. 1.
FD70 HEADER/ADAPTER r. s. Attach electrical connector as follows: 1. Remove cover on receptacle. 2. Align lugs on connector with slots in receptacle, push connector onto receptacle and turn collar on connector to lock it in place. 3. Attach cover to mating cover on combine wiring harness. Raise and lower header and reel a few times to allow trapped air to pass back to the reservoir. NOTE It is not necessary to bleed the system by loosening fittings. t. Check float and if the header is level.
OPERATION 7 OPERATION 7.1 7.2 After attaching adapter to combine for the first time, operate the machine slowly for 5 minutes, watching and listening FROM THE OPERATOR'S SEAT for binding or interfering parts. OWNER/OPERATOR RESPONSIBILITIES CAUTION • • • • • • • • It is your responsibility to read and understand this manual completely before operating the windrower. Contact your dealer if an instruction is not clear to you.
OPERATION 7.3 OPERATING PROCEDURES 7.3.1 • PRE-SEASON CHECK Perform annual maintenance. See Section 8.13, Maintenance Schedule, and perform the following the beginning of each operating season: • CAUTION • • • • 7.3.2 Review the Operator's Manual to refresh your memory on safety and operating recommendations. Review all safety signs and other decals on the windrower and note hazard areas. Be sure all shields and guards are properly installed and secured. Never alter or remove safety equipment.
OPERATION 7.3.4 7.3.5 OPERATING GUIDELINES The following tables outline recommended adapter set-up guidelines, depending on your combine and crop. The recommendations cannot cover all conditions and if feeding problems develop with adapter operation, refer to Section 9, Troubleshooting for detailed information. APPLICABLE COMBINES: All Holland CR, 960, 9060, 940, 9040. except FLIGHTING EXTENSIONS STRIPPER BARS Rice Yes Yes Cereals No No APPLICABLE COMBINES: 960, 9060, 940, 9040.
OPERATION A B LOCK c. UNLOCK a. Disengage main float locks by moving latch (A) away from adapter and moving lever (B) at each lock to lowest position. In this position, the header is unlocked and can float with respect to the adapter. b. Engage the main float locks by moving lever (B) up to its highest position. In this position, the header cannot move with respect to the adapter. 7.3.5.2 Set center link to mid-range (B to C on float/angle indicator if installed).
OPERATION e. The float is properly adjusted when: f. If excessive force is required, or the header does not return to its original position, the float requires adjusting. Refer to following Section 7.3.5.3, Adjusting Header Float – Normal, or 7.3.5.4, Adjusting Header Float – Cutterbar On Ground. 7.3.5.3 • • for 30, 35, and 40 ft single knife; both sides of the header are adjusted to the same weight (approx. 75 lbf (334 N).
OPERATION 7.3.5.4 Adjusting Header Float – Cutterbar On Ground Set the header float as follows when working with the cutterbar on the ground. d. When cutting on ground, adjust header angle to achieve desired stubble height. AHHC indicates A for shallowest angle/higher stubble, D for steepest angle/lower stubble. e. In rocky fields, adjust skid shoes down to raise guards when operating at flattest header angle to minimize scooping rocks. f.
OPERATION 7.3.6 HEADER LEVELLING The adapter is factory set to provide the proper level for the header and should not normally require adjustment. If the header is not level, perform the following checks prior to adjusting the leveling linkages. IMPORTANT The adapter float springs are not used to level the header. • • • Check combine tire pressures. Check that combine feeder house is level. Refer to combine Operator’s Manual. Check that top of adapter is level with combine axle.
OPERATION 7.3.7 HEADER DRAPER SPEED 7.3.10 AUGER SPEED The adapter auger is chain driven from a sprocket that is mounted on the input shaft from the combine, and which is enclosed in the drive gearbox. The speed is determined by the combine input shaft and is matched to each particular combine, so no adjustment is necessary. However, optional drive sprockets are available to change the auger speed to optimize auger performance.
OPERATION 7.4 STORAGE Do the following at the end of each operating season: a. Clean the adapter thoroughly. CAUTION A B Never use gasoline, naphtha or any volatile material for cleaning purposes. These materials may be toxic and/or flammable. b. Check that adapter float linkage is on downstops (washer (A) and nut (B) cannot be moved). INCREASE CLEARANCE D C E DECREASE CLEARANCE c. Loosen two bolts (C) and jam nut (D). d. Turn nut (E) clockwise to raise auger and increase pan/draper clearance. e.
MAINTENANCE AND SERVICE 8 MAINTENANCE AND SERVICE • If more than one person is servicing the machine at the same time, be aware that rotating a driveline or other mechanically driven component by hand (for example, accessing a lube fitting) will cause drive components in other areas (belts, pulleys, and sickle) to move. Stay clear of driven components at all times. • Be prepared if an accident should occur. Know where the first aid kit and fire extinguishers are located and how to use them.
MAINTENANCE AND SERVICE 8.3 8.3.1.2 RECOMMENDED TORQUES 8.3.1 • • • • 8.3.1.1 BOLTS Tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Torque figures are valid for non-greased or non-oiled threads and heads unless otherwise specified. Do not grease or oil bolts or capscrews unless specified in this manual.
MAINTENANCE AND SERVICE 8.3.2 HYDRAULIC FITTINGS 8.3.2.1 8.3.2.2 O-ring Type Flare Type NUT FLARE LOCKNUT FITTING WASHER O-RING a. Inspect O-ring and seat for dirt or obvious defects. b. On angle fittings, back off the lock nut until washer bottoms out at top of groove. c. Hand tighten fitting until back up washer or washer face (if straight fitting) bottoms on face and O-ring is seated. d. Position angle fittings by unscrewing no more than one turn. e. Tighten straight fittings to torque shown.
MAINTENANCE AND SERVICE 8.4 8.5 RECOMMENDED FLUIDS AND LUBRICANTS 8.4.1 SPEC SAE MultiPurpose. Grease Hydraulic Oil SAE 15W40 Gear Lubricant SAE 85W140 8.4.2 DESCRIPTION High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2). Lithium Base High Temp. Extreme Pressure (EP) Performance With 10% Max Molybdenum Disulphide (NLGI Grade 2).
MAINTENANCE AND SERVICE 8.6 SEALED BEARING INSTALLATION 8.7 LUBRICATING THE ADAPTER CAUTION CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. To avoid personal injury, before servicing adapter or opening drive covers, follow procedures in Section 8.1, Preparation for Servicing. a. Clean shaft and coat with rust preventative. C A B E D b.
MAINTENANCE AND SERVICE 8.7.1 GREASING (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base AUGER DRIVE CHAIN SEE SECTION 8.7.2 AUGER BEARING MAIN DRIVE GEARBOX SEE SECTION 8.7.
MAINTENANCE AND SERVICE 8.7.1 GREASING (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).
MAINTENANCE AND SERVICE 8.7.1 GREASING (Cont’d) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base 10% MOLY GREASE IS RECOMMENDED FOR DRIVELINE SHAFT SLIP JOINT ONLY DRIVE UNIVERSAL – (2 PLCS.) DRIVE-LINE SLIP JOINT GUARD – (2 PLCS.
MAINTENANCE AND SERVICE 8.7.2 AUGER DRIVE CHAIN LUBRICATION Lubricate auger drive chain every 100 hours. This can be done with the adapter attached to the combine, but it is easier if the adapter is detached. Refer to following illustration and proceed as follows: C 8.7.3 8.7.3.1 MAIN DRIVE GEARBOX LUBRICATION Oil Level Check oil level every 100 hours as follows: CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason.
MAINTENANCE/SERVICE 8.7.3.3 Changing Gearbox Lubricant NOTE Change main drive gearbox lubricant after the first 50 hours of operation and every 1000 hours (or 3 years) thereafter. E a. Lower cutterbar to ground. b. Position gearbox drain to lowest point as follows: D A B 1. Remove bolt (A) securing brace (B) to gearbox and lower brace away from gearbox. d. Remove drain plug (D) and filler plug (E) and allow oil to drain. e.
MAINTENANCE/SERVICE 8.8 NOTE When ambient temperatures are above 35° C (95° F), to prevent overflow at breather under operating temperatures, it may be necessary to lower oil level slightly. HYDRAULICS The CA20 Combine Adapter’s hydraulic system provides oil for the header draper and knife drives as well as the adapter feed draper. Reel hydraulics are provided by the combine. 8.8.1 8.8.1.2 RESERVOIR CAUTION The adapter frame is used as a reservoir. Refer to Section 8.
MAINTENANCE/SERVICE 8.8.1.3 Changing Hydraulic Oil Reservoir NOTE Change hydraulic oil every 1000 hours or 3 years. F There is a drain plug at the bottom of each side frame. a. Detach header from adapter. Refer to Section 6 Header/Adapter Disassembly and Assembly. b. Detach adapter from combine. Support adapter on blocks. Refer to Section 5 Adapter Attachment/Detachment On Combine. c. Place a suitable container (at least 16 gal. US) under adapter drain to collect oil. d.
MAINTENANCE/SERVICE 8.8.2 HYDRAULIC OIL FILTER NOTE Change hydraulic oil filter after the first 50 hours of operation and every 250 hours thereafter. Part #151975 can be obtained from your dealer. e. Turn the filter onto the mount until gasket contacts filter head. Tighten filter an additional ½ to ¾ turn by hand. IMPORTANT Do not use a filter wrench to install the filter. Over-tightening can damage gasket and filter.
MAINTENANCE/SERVICE 8.8.
MAINTENANCE/SERVICE 8.8.4 HOSES AND LINES Check hydraulic hoses and lines daily for signs of leaks. a. If adapter is attached to the combine, remove the drive-line from the combine by pulling quick disconnect collar to release driveline yoke at combine shaft. WARNING • Avoid high-pressure fluids. Escaping fluid can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure.
MAINTENANCE/SERVICE 8.9.2 DRIVE-LINE INSTALLATION 8.9.3 GUARD REMOVAL The main drive-line guard normally remains attached to the drive-line. If removal is required for maintenance, refer to illustration and proceed as follows: IMPORTANT If combine output shaft splines match adapter input shaft splines, ensure driveline is installed with longer guard at adapter gearbox end. CAUTION CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason.
MAINTENANCE/SERVICE 8.9.4 GUARD INSTALLATION G L K c. Release grease screwdriver. zerk/lock (G) with a a. Slide guard onto drive-line and line up slotted lug on locking ring (K) with arrow (L) on guard. H M J b. Push guard onto ring until locking ring is visible in slots (M). K d. Rotate guard locking ring (H) counterclockwise with a screwdriver until lugs (J) line up with slots in guard. e. Pull guard off drive-line. f. Repeat above steps c. to e. for other drive-line guard. c.
MAINTENANCE/SERVICE f. Reassemble drive-line. 8.9.5 DRIVE CHAIN ADJUSTMENT A sprocket on the main drive input shaft from the combine drives another shaft to the auger. To adjust tension on the chain in the main gearbox, refer to illustration and proceed as follows: N O CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. NOTE The splines are keyed so that universals are aligned.
MAINTENANCE/SERVICE 8.10 AUGER G 8.10.1 AUGER TINE REPLACEMENT The CA20 Combine Adapters are fitted with tines to accommodate a wide variety and sizes of combines. Some conditions may require the removal or addition of tines for optimal feeding of the crop. In addition, tines that become worn or damaged should be replaced. To simplify the procedure, detach combine from adapter. Refer to Section 5 Adapter Attachment/Detachment On Combine. 8.10.1.
MAINTENANCE/SERVICE 8.10.1.2 Tine Installation E F D C a. Insert tine (D) through plastic guide (F) from inside the auger. b. Insert tine into bushing (E). G D NOTE The #6 tine (D) must also be inserted through the square tube (G). c. Secure tine in bushing with hairpin (C). Install hairpin with closed end leading with respect to auger forward rotation. A B d. Replace access cover (B) and secure with screws (A). Coat screws with loctite and torque to 75 in-lbf (8.5 N·m).
MAINTENANCE/SERVICE NOTE Do not use excessive force on idler to tighten chain. 8.10.2 AUGER DRIVE CHAIN ADJUSTMENT The auger is driven from the adapter drive system by a sprocket that is attached to the side of the auger. To adjust the chain tension, refer to illustration below and proceed as follows: f. Tighten idler bolt (D) and torque to 150 ft-lbf (203 N·m). C CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason.
MAINTENANCE/SERVICE 8.10.3 AUGER DRIVE CHAIN REPLACEMENT The chain tensioner can only take up slack for a single pitch. When the chain has worn or stretched beyond the limits of the tensioner, the chain should be replaced, or removed to replace the connector link with an offset (1/2) link. H J CAUTION Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. a. Detach combine from adapter.
MAINTENANCE/SERVICE B C A G H F J E g. Position cover (G) on case and secure with nut (E) and bolts (F). h. Position cover (C) on case and secure with clip (B). Tighten nut (A).
MAINTENANCE/SERVICE K 8.11 VIBRATION DAMPERS Worn or damaged vibration dampers will cause excessive noise and vibration and it is recommended they be replaced. The header and adapter must be detached to replace the dampers. Refer to Section 5 Adapter Attachment/Detachment On Combine. 8.11.1 RUBBER PAD REPLACEMENT Secondary Vibration Damper (D50 and D60 Harvest Header only): C e. Position new rubber pads (K) in lower half and position upper half (H). Ensure link (J) is engaged in damper. f.
MAINTENANCE/SERVICE 8.12 FEED DRAPER A 8.12.1 DRAPER TENSION ADJUSTMENT Draper tension should be just enough to prevent slipping and keep draper from sagging below cutterbar. Set draper tension as follows: D DANGER To avoid bodily injury or death from fall of raised machine, always engage lift cylinder stops before going under header for any reason. See your Combine Operator’s Manual for instructions for use and storage of header lift cylinder stops.
MAINTENANCE/SERVICE k. E Adjust draper tension. Refer to Section 8.12.1, Draper Tension Adjustment. D f. Remove nuts, screws (D), and straps (E) along draper joint. g. Pull draper from deck. F H H J G h. Install new draper over drive roller (F) with chevron cleat (G) pointing to front of adapter, and ensuring draper guides fit in drive roller grooves (H). i. Pull draper along bottom of adapter deck and over draper supports (J). E D REAR OF DECK j.
MAINTENANCE/SERVICE Service Intervals: The recommended service intervals are in hours of operation. Where a service interval is given in more than one time frame, e.g. "100 hours or Annually", service the machine at whichever interval is reached first. 8.13 MAINTENANCE SCHEDULE The following maintenance schedule is a listing of periodic maintenance procedures, organized by service intervals. Regular maintenance is the best insurance against early wear and untimely breakdowns.
MAINTENANCE/SERVICE Adapter Serial No._______________ Combine this record with the record in the Header Operator’s Manual. Refer to Section 8, Maintenance/Service for details on each maintenance procedure. Copy this page to continue record. ACTION: 9 - Check 6 - Lubricate S - Change MAINTENANCE RECORD Hour Meter Reading Date Serviced By BREAK-IN Refer to Section 7.2, Break-In Period” for checklist.
TROUBLESHOOTING 9 TROUBLESHOOTING 9.1 HYDRAULICS SYMPTOM PROBLEM SOLUTION Insufficient Side Draper Speed Speed control set too low. Increase control setting. Relief pressure too low. Combine header drive too slow 9.2 SECTION 7.3.7 Increase relief pressure to recommended setting. Adjust to correct speed for combine model Worn out gear pump. Replace pump. Pressure compensator (V7) set too low. Adjust to increase setting.
TROUBLESHOOTING Crop Backs Up Or Hesitates On Feed Draper. Heavy crop plugging between adapter auger and feed draper. Auger speed too low. Check auger height. See also “Adapter Auger BackFeeds”, previous page Install auger speed up kit. * Move auger closer to drive roller 8.10.1 Crop Back Feeds On Center Feed Draper Excessive clearance from auger to drive roller. Auger speed too slow. Side Drapers Back-Feed. Side drapers running too slow in heavy crop.
OPTIONS AND ATTACHMENTS 10.4 QUICK-DISCONNECT COUPLERS 10 OPTIONS AND ATTACHMENTS 10.1 AUGER FLIGHTING EXTENSIONS Allows the CA20 Adapter to be used with combines having narrower feeder house openings and improves the feeding into the combine in certain crops. Mounting hardware and installation instructions are included. Allows quick disconnect of hydraulic hoses between adapter and header for easier disassembly of adapter from header. 10.
INDEX Abbreviations .................................................................. 7 Adapter mounting ..................................................................... 9 Adapter/Header D50, D60 assembly................................................... 45 D50, D60 disassembly .............................................. 42 FD70 assembly ......................................................... 53 FD70 disassembly..................................................... 49 Attaching adapter ..........
NOTES Form 169009 98 Model Year - 2009
