User Manual
Table Of Contents
- 169000_RevF - Final - A Series OM Cover MACDON for WEB.pdf
- 169000_RevF - A Series OM FINAL w DofC for WEB
- back page
- new cover_WEB.pdf
- toc
- Model and Serial Number
- 1Safety
- 2Definitions
- 3Component Identification
- 4Specifications
- 5Operation
- 5.1Owner/Operator Responsibilities
- 5.2Operational Safety
- 5.3Tractor Setup: Pull-Type
- 5.4Mower Conditioner / Tractor Hook-Up: Pull-Type
- 5.5Mower Conditioner / Tractor Unhook: Pull-Type
- 5.6Header Attachment: Self-Propelled
- 5.7Configure Reverser Valve Jumper Hose
- 5.8Header Detachment: Self Propelled
- 5.9Transporting Header/Mower Conditioner
- 5.10Break-In Period
- 5.11Preseason Check
- 5.12Daily Start-Up Check
- 5.13Shutdown Procedure
- 5.14Engaging the Power Take-Off (PTO): Pull-Type
- 5.15Lift Cylinder Lockouts
- 5.16Steering the Pull-Type Mower Conditioner
- 5.17Unplugging the Header/Mower Conditioner
- 5.17.1Unplugging Conditioner and Knife: Pull-Type
- 5.17.2Unplugging Conditioner: Self-Propelled
- 5.17.3Unplugging Conditioner and Knife: Self-Propelled
- 5.18Header Operation
- 5.18.1Lean Bar Position
- 5.18.2Auger Speed
- 5.18.3Reel Speed
- 5.18.4Auger Position
- 5.18.5Reel Position
- 5.18.6Adjusting Tine Aggressiveness
- 5.18.7Cutting Height
- 5.18.8Header Angle
- 5.18.9Flotation
- 5.18.10Adjusting Feed Pan and Rock Drop Tine Position
- 5.18.11Hay Conditioner
- 5.18.12Adjusting Roll Tension
- 5.18.13Forming Shields
- 5.18.14Tall Crop Dividers
- 5.18.15Ground Speed
- 5.18.16Grass Seed Windrowing
- 5.18.17Haying Tips
- 5.18.18Storage
- 6Maintenance and Servicing
- 6.1Preparation for Servicing
- 6.2Recommended Safety Procedures
- 6.3Maintenance Specifications
- 6.4Driveshields
- 6.5Lift Cylinder Lock-Outs
- 6.6Lubrication
- 6.7Hydraulics
- 6.8Knife and Knife Drive
- 6.8.1Replacing Knife Section
- 6.8.2Sickle Removal
- 6.8.3Installing Knife
- 6.8.4Sickle Head Bearing Removal
- 6.8.5Sickle Head Bearing Installation
- 6.8.6Spare Sickle
- 6.8.7Sickle Guards
- 6.8.8Sickle Hold-Downs
- 6.8.9Sickle Drive Belt: A30-S
- 6.8.10Sickle Drive Belts: A30-D
- 6.8.11Sickle Drive Belts: A40-D
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Removal: A40-D LH Sickle Drive Timing Belt
- Removal: A40-D LH Sickle Drive Timing Belt
- Installing Knife Drive Timing Belts – A40-D Left Side
- Installing Knife Drive Double V-Belts – A40-D Left Side
- Adjusting Tension on Knife Drive Belt – A40-D Right Side
- Removing Knife Drive Belt – A40-D Right Side
- Installing Knife Drive Belt – A40-D Right Side
- 6.8.12Sickle Drive Belt Timing Adjustment
- 6.8.13Knife Drive Box
- 6.9Reel Drive Belts: A30-S, A30-D
- 6.10Reel Tines and Tine Bar Bearings – A30-D
- 6.11Reel and Reel Drive: A30-S, A30-D
- 6.12Reel and Reel Drive: A40-D
- 6.13Auger and Auger Drive – A30-D
- 6.14Auger and Auger Drive – A40-D
- 6.15Conditioner
- 6.15.1Changing Gearbox Oil
- 6.15.2Removing Forming Shield
- 6.15.3Disassembling Forming Shield
- 6.15.4Assembling Forming Shield
- 5.Attach adjuster rods (B) to side deflectors (C) with lynch pin (A).
- 6.15.5Installing Forming Shield
- 6.15.6Hydraulic Drive Motor Removal: All Models
- 6.15.7Hydraulic Drive Motor Installation: All Models
- 6.15.8Gearbox Removal: A30-S
- 6.15.9Gearbox Installation: A30-S
- 6.15.10Gearbox Removal: A30-D
- 6.15.11Gearbox Installation: A30-D
- 6.15.12Gearbox Removal: A40-D
- 6.15.13Gearbox Installation: A40-D
- 6.16Wheels and Tires – A30-D
- 6.17Replacing Skid Shoe Wear Plate
- 6.18Gauge Rollers
- 6.19Maintaining Electrical System
- 6.20Maintenance Schedule
- 7Troubleshooting
- 8Options and Attachments
- 9Unloading and Assembly
- Model and Serial Number
- toc

TABLE OF CONTENTS
Section/Title __Page
169000 5 Revision F
1 INTRODUCTION ............................................................................................................................................... 3
2 SAFETY ............................................................................................................................................................ 9
2.1 SAFETY ALERT SYMBOL .................................................................................................................. 9
2.2 SIGNAL WORDS ................................................................................................................................ 9
2.3 SAFETY SIGNS .................................................................................................................................. 9
2.3.1 Safety Sign Installation ................................................................................................................ 9
2.3.2 2-Panel Safety Sign Locations: Pull-Type ................................................................................. 10
2.3.3 2-Panel Safety Sign Locations: Self-Propelled ......................................................................... 13
2.3.4 Safety Sign Interpretations ........................................................................................................ 15
2.4 GENERAL SAFETY .......................................................................................................................... 20
3 DEFINITIONS .................................................................................................................................................. 22
4 COMPONENT IDENTIFICATION ................................................................................................................... 23
4.1 PULL-TYPE ....................................................................................................................................... 23
4.2 SELF-PROPELLED ........................................................................................................................... 26
5 SPECIFICATIONS .......................................................................................................................................... 27
5.1 PULL-TYPE HEADERS .................................................................................................................... 27
5.2 SELF-PROPELLED HEADERS ........................................................................................................ 29
6 OPERATION ................................................................................................................................................... 31
6.1 OWNER/OPERATOR RESPONSIBILITIES ..................................................................................... 31
6.2 OPERATIONAL SAFETY .................................................................................................................. 31
6.3 TRACTOR SETUP: PULL-TYPE ...................................................................................................... 32
6.3.1 Tractor Requirements ............................................................................................................... 32
6.3.2 Drawbar Adjustment .................................................................................................................. 32
6.3.3 Drawbar Hitch Set-Up ............................................................................................................... 33
6.3.4 3 Point Hitch (Cat. II, III or IIIN) Set-Up ..................................................................................... 34
6.4 MOWER CONDITIONER / TRACTOR HOOKUP: PULL-TYPE ....................................................... 35
6.4.1 Drawbar Hook-Up ..................................................................................................................... 35
6.4.2 3 Point Hitch (Cat. II, III, or IIIN) Hook-Up ................................................................................ 36
6.4.3 Hydraulic Connections .............................................................................................................. 37
6.5 MOWER CONDITIONER / TRACTOR UNHOOK: PULL-TYPE ....................................................... 38
6.5.1 Drawbar Hitch Unhook .............................................................................................................. 38
6.5.2 3-Point Hitch Unhook ................................................................................................................ 40
6.6 HEADER ATTACHMENT: SELF-PROPELLED ............................................................................... 41
6.6.1 A40-D ........................................................................................................................................ 41
6.6.2 Reverser Valve Jumper Hose ................................................................................................... 50
6.7 HEADER DETACHMENT: SELF-PROPELLED .............................................................................. 51
6.7.1 A40-D Detachment .................................................................................................................... 51
6.8 TRANSPORTING MOWER CONDITIONER .................................................................................... 53
6.8.1 Self-Propelled ............................................................................................................................ 53
6.8.2 Pull-Type: Towing ..................................................................................................................... 53
6.8.3 Pull-Type: Flatbed ..................................................................................................................... 56
6.9 BREAK-IN PERIOD ........................................................................................................................... 61
6.10 PRE-SEASON CHECK ..................................................................................................................... 61
6.11 DAILY START-UP CHECK ............................................................................................................... 61
6.12 SHUTDOWN PROCEDURE ............................................................................................................. 62
6.13 ENGAGING THE POWER TAKE-OFF (PTO): PULL-TYPE ............................................................ 62
6.14 LIFT CYLINDER LOCK-OUTS .......................................................................................................... 62
6.14.1 Self-Propelled ............................................................................................................................ 62