User Manual
Table Of Contents
- 169000_RevF - Final - A Series OM Cover MACDON for WEB.pdf
- 169000_RevF - A Series OM FINAL w DofC for WEB
- back page
- new cover_WEB.pdf
- toc
- Model and Serial Number
- 1Safety
- 2Definitions
- 3Component Identification
- 4Specifications
- 5Operation
- 5.1Owner/Operator Responsibilities
- 5.2Operational Safety
- 5.3Tractor Setup: Pull-Type
- 5.4Mower Conditioner / Tractor Hook-Up: Pull-Type
- 5.5Mower Conditioner / Tractor Unhook: Pull-Type
- 5.6Header Attachment: Self-Propelled
- 5.7Configure Reverser Valve Jumper Hose
- 5.8Header Detachment: Self Propelled
- 5.9Transporting Header/Mower Conditioner
- 5.10Break-In Period
- 5.11Preseason Check
- 5.12Daily Start-Up Check
- 5.13Shutdown Procedure
- 5.14Engaging the Power Take-Off (PTO): Pull-Type
- 5.15Lift Cylinder Lockouts
- 5.16Steering the Pull-Type Mower Conditioner
- 5.17Unplugging the Header/Mower Conditioner
- 5.17.1Unplugging Conditioner and Knife: Pull-Type
- 5.17.2Unplugging Conditioner: Self-Propelled
- 5.17.3Unplugging Conditioner and Knife: Self-Propelled
- 5.18Header Operation
- 5.18.1Lean Bar Position
- 5.18.2Auger Speed
- 5.18.3Reel Speed
- 5.18.4Auger Position
- 5.18.5Reel Position
- 5.18.6Adjusting Tine Aggressiveness
- 5.18.7Cutting Height
- 5.18.8Header Angle
- 5.18.9Flotation
- 5.18.10Adjusting Feed Pan and Rock Drop Tine Position
- 5.18.11Hay Conditioner
- 5.18.12Adjusting Roll Tension
- 5.18.13Forming Shields
- 5.18.14Tall Crop Dividers
- 5.18.15Ground Speed
- 5.18.16Grass Seed Windrowing
- 5.18.17Haying Tips
- 5.18.18Storage
- 6Maintenance and Servicing
- 6.1Preparation for Servicing
- 6.2Recommended Safety Procedures
- 6.3Maintenance Specifications
- 6.4Driveshields
- 6.5Lift Cylinder Lock-Outs
- 6.6Lubrication
- 6.7Hydraulics
- 6.8Knife and Knife Drive
- 6.8.1Replacing Knife Section
- 6.8.2Sickle Removal
- 6.8.3Installing Knife
- 6.8.4Sickle Head Bearing Removal
- 6.8.5Sickle Head Bearing Installation
- 6.8.6Spare Sickle
- 6.8.7Sickle Guards
- 6.8.8Sickle Hold-Downs
- 6.8.9Sickle Drive Belt: A30-S
- 6.8.10Sickle Drive Belts: A30-D
- 6.8.11Sickle Drive Belts: A40-D
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Removal: A40-D LH Sickle Drive Timing Belt
- Removal: A40-D LH Sickle Drive Timing Belt
- Installing Knife Drive Timing Belts – A40-D Left Side
- Installing Knife Drive Double V-Belts – A40-D Left Side
- Adjusting Tension on Knife Drive Belt – A40-D Right Side
- Removing Knife Drive Belt – A40-D Right Side
- Installing Knife Drive Belt – A40-D Right Side
- 6.8.12Sickle Drive Belt Timing Adjustment
- 6.8.13Knife Drive Box
- 6.9Reel Drive Belts: A30-S, A30-D
- 6.10Reel Tines and Tine Bar Bearings – A30-D
- 6.11Reel and Reel Drive: A30-S, A30-D
- 6.12Reel and Reel Drive: A40-D
- 6.13Auger and Auger Drive – A30-D
- 6.14Auger and Auger Drive – A40-D
- 6.15Conditioner
- 6.15.1Changing Gearbox Oil
- 6.15.2Removing Forming Shield
- 6.15.3Disassembling Forming Shield
- 6.15.4Assembling Forming Shield
- 5.Attach adjuster rods (B) to side deflectors (C) with lynch pin (A).
- 6.15.5Installing Forming Shield
- 6.15.6Hydraulic Drive Motor Removal: All Models
- 6.15.7Hydraulic Drive Motor Installation: All Models
- 6.15.8Gearbox Removal: A30-S
- 6.15.9Gearbox Installation: A30-S
- 6.15.10Gearbox Removal: A30-D
- 6.15.11Gearbox Installation: A30-D
- 6.15.12Gearbox Removal: A40-D
- 6.15.13Gearbox Installation: A40-D
- 6.16Wheels and Tires – A30-D
- 6.17Replacing Skid Shoe Wear Plate
- 6.18Gauge Rollers
- 6.19Maintaining Electrical System
- 6.20Maintenance Schedule
- 7Troubleshooting
- 8Options and Attachments
- 9Unloading and Assembly
- Model and Serial Number
- toc

SECTION 6 OPERATION
169000 31 Revision F
6 OPERATION
6.1 OWNER/OPERATOR
RESPONSIBILITIES
CAUTION
• It is your responsibility to read and
understand this manual completely
before operating the header/mower
conditioner. Contact your Dealer if an
instruction is not clear to you.
• Follow all safety messages in the manual
and on safety signs on the machine.
• Remember that YOU are the key to
safety. Good safety practices protect you
and the people around you.
• Before allowing anyone to operate the
header/mower conditioner, for however
short a time or distance, make sure they
have been instructed in its safe and
proper use.
• Review the manual and all safety related
items with all Operators annually.
• Be alert for other Operators not using
recommended procedures or not
following safety precautions. Correct
these mistakes immediately, before an
accident occurs.
• Do not modify the machine. Unauthorized
modifications may impair the function
and/or safety and affect machine life.
• Safety information given in this manual
does not replace safety codes, insurance
needs, or laws governing your area. Be
sure your machine meets the standards
set by these regulations.
• Ensure that tractor is properly equipped
to safely operate mower conditioner. This
may include adding ballast according to
Tractor Operator’s Manual requirements
for attachments of this size and mass.
6.2 OPERATIONAL SAFETY
CAUTION
• Follow all safety and operational
instructions given in your Operator’s
Manual. If you do not have a
tractor/windrower manual, get one from
your Dealer and read it thoroughly.
• Never attempt to start tractor/windrower
engine or operate the machine, except
from the Operator’s seat.
• Check the operation of all controls in a
safe clear area before starting work.
• Do NOT allow riders on tractor/windrower
or mower conditioner.
• Never start or move the machine until
you are sure all bystanders have cleared
the area.
• Avoid travelling over loose fill, rocks,
ditches or holes.
• Drive slowly through gates
and doorways.
• If cutting ditch banks, use extreme
caution. If the header/mower conditioner
hits an obstruction, front of the tractor
will usually swerve towards the ditch.
• When working on inclines, travel uphill or
downhill when possible. Be sure to keep
tractor transmission in gear when
travelling downhill.
• Never attempt to get on or off a moving
tractor/windrower.
• Do NOT get off the tractor/windrower
while the machine is in operation.
• Stop tractor/windrower engine and
remove key before adjusting or removing
plugged material from the machine. A
child or even a pet could engage
the drive.
• Check for excessive vibration and
unusual noises. If there is any indication
of trouble, shut down and inspect
machine. Follow proper shutdown
procedure:
o Engage tractor/windrower brake.
o Disengage Power Take-Off (PTO).
o Turn engine OFF, and remove
key.
o Wait for all movement to stop.
o Dismount and engage cylinder
stops before inspecting
raised machine.
• Operate only in daylight or good artificial
light.